INSTALLATION
I.
AIR FOR COMBUSTION AND VENTILATION
WARNING:
CARBON MONOXIDE POISONING
AND UNIT CORROSION HAZARD
Failure to follow this warning could lead to premature
rusting of heat exchanger and possible premature furnace
failure and/or vent failure which could result in fire
hazard and/or personal injury or death.
Installation of this furnace in an area where it will receive
contaminated combustion air must be avoided. Such
contamination would include the following: ammonia,
chlorine, hydrogen sulfide, halogenated hydrocarbons,
carbon tetrachloride, cleaning solvents, hydrochloric
acid, water softening chemicals, and similar chemicals.
WARNING:
CARBON MONOXIDE POISONING
AND FIRE HAZARD
Failure to follow this warning could result in property
damage, personal injury or death.
Do not block combustion-air openings in the furnace.
Any blockage could result in improper combustion.
II.
GENERAL
This furnace should be installed in a location in which facilities for
ventilation permit satisfactory combustion of oil, proper venting,
and maintenance of ambient temperature at safe limits under
normal conditions of use. The location should not interfere with
proper circulation of air within the confined space. (See NFPA-31,
Section 1.5.)
In addition to air needed for combustion, process air shall be
provided as required for: cooling of equipment or material,
controlling dew point, heating, drying, oxidation or dilution, safety
exhaust, and odor control.
In addition to air needed for combustion, air shall be supplied for
ventilation, including all air required for comfort and proper
working conditions for personnel.
The barometric draft regulator (included with furnace) shall be
installed in same room or enclosure as furnace in such a manner as
to prevent any difference in pressure between regulator and
combustion-air supply.
Air requirements for operation of exhaust fans, kitchen ventilation
systems, clothes dryers, and fireplaces shall be considered in
determining the adequacy of a space to provide combustion-air
requirements.
The lack of a proper amount of combustion air can lead to serious
furnace operational problems. Some of these problems are:
1. Excessive oil burner after drip and oil fumes.
2. Sooting.
3. Melted ignitor/relay control.
4. Air band or air turbulator settings more open than normal.
5. Lockouts on start-up.
The requirements for combustion and ventilation air depend upon
whether the furnace is located in a CONFINED or UNCONFINED
space.
III.
UNCONFINED SPACE
An unconfined space must have at least 50 cu ft for each 1000
Btuh of total input for all the appliances (such as furnaces, clothes
dryers, water heaters, etc.) in the space. (Refer to Table 2.)
In unconfined spaces in buildings of conventional frame, brick, or
stone construction, infiltration MAY be adequate to provide air for
combustion, ventilation, and dilution of flue gases. This determi-
nation must be made on an individual installation basis and must
take into consideration the overall volume of unconfined space, the
number of windows and ventilation openings, the number of doors
to the outside, internal doors which can close off unconfined space,
and overall tightness of building construction. Consideration must
also be given to the amount of storage items (furniture, boxes, etc.)
within the unconfined space which take away from the air volume.
Many new buildings and homes (and older ones that have been
weatherized) MUST BE considered as being of tight construction,
therefore, infiltration will not be sufficient to supply necessary air
for combustion and ventilation.
A building can be considered as being of tight construction when:
1. Walls and ceilings exposed to outside atmosphere have a
continuous water vapor retarder with a rating of 1 perm or
less with openings gasketed or sealed, and/or
2. Weatherstripping has been added on operable windows and
doors, and/or
3. Caulking or sealants are applied to areas such as joints
around window and door frames; between sole plates and
floors; between wall-ceiling joints; between wall panels; at
penetrations for plumbing, electrical, and fuel lines; and at
other openings.
If combustion and ventilation air must be supplied to an uncon-
fined space from outside, an opening with a FREE AREA of not
less than 1 sq in. per 1000 Btuh of total input of all appliances
within unconfined space (but not less than 100 sq in.) must be
provided. This opening must be located such that it can not be
blocked at any time.
IV.
CONFINED SPACE
A confined space has a volume of less than 50 cu ft per 1000 Btuh
of the total input rating for all appliances installed in that space.
When furnace is installed in a closet or enclosure, 2 ventilation
openings, with OPEN AREA as dimensioned in example below
are required for combustion air. The openings should be located
about 6 in. from top and bottom of enclosure at front of furnace.
(Refer to Table 3.)
NOTE:
In calculating free area, consideration shall be given to
blocking effect of louvers, grilles, or screens protecting openings.
Screens used shall not be smaller than 1/4 in. mesh and shall be
readily accessible for cleaning. If free area through a design of
louver or grille is known, it shall be used in calculating size design
and free area specified. If design and free area are not known, it
may be assumed that wood louvers have 20 percent free area and
metal louvers and grilles have 60 percent free area. Louvers shall
be fixed in open position or interlocked with furnace so they open
automatically at furnace start-up and remain open during furnace
operation.
TABLE 2—MINIMUM FLOOR AREA
FOR UNCONFINED SPACE
368RAN FURNACE
INPUT BTUH
MINIMUM SQ FT WITH
7-1/2 FT CEILING
70,000
467
91,000
607
105,000
700
119,000
793
140,000
933
154,000
1026
TABLE 3—COMBUSTION AIR FROM CONFINED SPACE
368RAN FURNACE
INPUT BTUH
LENGTH
(IN.)
HEIGHT
(IN.)
70,000-105,000
16
8
119,000-154,000
20
10
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