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D.

Condensate Trap Tubing (Alternate Upflow

Orientation)

NOTE:

See Fig. 6 or tube routing label on main furnace door to

confirm location of these tubes.

1. Collector Box Drain Tube

Connect collector box drain tube (blue label) to condensate
trap.

NOTE:

On 17-1/2-in. wide furnaces ONLY, cut tube between

corrugated sections to prevent kinks.

2. Inducer Housing Drain Tube

a. Remove and discard LOWER (molded) inducer housing

drain tube which was previously connected to conden-
sate trap.

b. Use inducer housing drain extension tube (violet label

and factory-supplied in loose parts bag) to connect
LOWER inducer housing drain connection to conden-
sate trap.

c. Determine appropriate length, cut, and connect tube.

d. Clamp tube to prevent any condensate leakage.

3. Relief Port Tube

a. Connect relief port tube (green label) to condensate trap.

b. Extend this tube (if required) by splicing to small

diameter tube (factory-supplied in loose parts bag).

c. Determine appropriate length, cut, and connect tube.

E.

Condensate Trap Field Drain Attachment

Refer to Condensate Drain section for recommendations and
procedures.

F.

Pressure Switch Tubing

The LOWER collector box pressure tube (pink label) is factory
connected to the pressure switch and should not require any
modification.

NOTE:

See Fig. 5 or 6 or tube routing label on main furnace door

to check for proper connections.

G.

Upper Collector Box and Inducer Housing (Unused)

Drain Connections

UPPER COLLECTOR BOX DRAIN CONNECTION

Attached to the UPPER collector box drain connection is a
factory-installed corrugated, plugged tube (blue and white striped
label). This tube is plugged to prevent condensate leakage in this
application. Ensure this tube is plugged.

NOTE:

See Fig. 5 or 6 or tube routing label on main furnace door

to check for proper connections.

UPPER INDUCER HOUSING DRAIN CONNECTION

Attached to the UPPER (unused) inducer housing drain connection
is a cap and clamp. This cap is used to prevent condensate leakage
in this application. Ensure this connection is capped.

Fig. 5—Factory-Shipped Upflow Tube Configuration

(Shown With Blower Access Panel Removed)

A94213

COLLECTOR BOX

TUBE (PINK)

COLLECTOR BOX

TUBE (GREEN)

INDUCER HOUSING 

(MOLDED) DRAIN 

TUBE (BEHIND 

COLLECTOR BOX 

DRAIN TUBE)

COLLECTOR BOX

DRAIN TUBE (BLUE)

FIELD-INSTALLED

FACTORY-SUPPLIED

DRAIN TUBE

COUPLING (LEFT

DRAIN OPTION)

FIELD-INSTALLED

FACTORY-SUPPLIED

DRAIN TUBE

FIELD-INSTALLED

FACTORY-SUPPLIED

DRAIN TUBE

COUPLING (RIGHT

DRAIN OPTION)

CAP

COLLECTOR BOX

DRAIN TUBE (BLUE

& WHITE STRIPED)

PLUG

FIELD-INSTALLED

FACTORY-SUPPLIED

1

2

 -IN. CPVC STREET

ELBOWS (2) FOR

LEFT DRAIN OPTION

CONDENSATE 
TRAP

Fig. 6—Alternate Upflow Tube Configuration and

Trap Location

A94214

COLLECTOR BOX

TUBE (PINK)

CONDENSATE

TRAP

COLLECTOR BOX

TUBE (GREEN)

COLLECTOR BOX

DRAIN TUBE (GREEN)

INDUCER

HOUSING

DRAIN TUBE

(VIOLET)

CAP

COLLECTOR BOX

DRAIN TUBE (BLUE

& WHITE STRIPED)

PLUG

—6—

Summary of Contents for 355M-40-4

Page 1: ...26 29 Multiventing and Vent Terminations 29 CONDENSATE DRAIN 29 General 29 Application 29 Condensate Drain Protection 29 SEQUENCE OF OPERATION 31 34 Self Test Mode 31 Heating Mode 31 32 Heating Mode T...

Page 2: ...TLET 26 15 16 28 1 2 22 5 16 19 13 16 5 8 5 16 1 39 7 8 22 1 4 TYP 11 16 7 16 24 3 16 BOTTOM INLET 18 1 4 22 11 16 2 IN COMBUSTION AIR CONN 1 2 IN DIA GAS CONN 7 8 IN DIA POWER CONN 1 2 IN DIA THERMOS...

Page 3: ...CONNECTED TO THE CONTROL PRIOR TO DISCHARGING YOUR BODY S ELECTROSTATIC CHARGE TO GROUND 2 Firmly touch a clean unpainted metal surface of the furnace chassis which is close to the control Tools held...

Page 4: ...rican Gas Association 1515 Wilson Boulevard Arlington VA 22209 or from Literature Distribution Before installing the furnace in Canada refer to the current edition of the NSCNGPIC Contact Standards De...

Page 5: ...ation An alternate location for the condensate trap is the left hand side of casing See Fig 2 and 6 NOTE If the alternate left hand side of casing location is used the factory connected drain and reli...

Page 6: ...ck for proper connections G Upper Collector Box and Inducer Housing Unused Drain Connections UPPER COLLECTOR BOX DRAIN CONNECTION Attached to the UPPER collector box drain connection is a factory inst...

Page 7: ...nnected to condensate trap c Connect LOWER collector box drain connection to condensate trap 1 Condensate Trap Located on Left Side of Casing a Connect LOWER collector box drain tube blue and white st...

Page 8: ...ction E Condensate Trap Freeze Protection Refer to Condensate Drain Protection section for recommenda tions and procedures IV HORIZONTAL LEFT SUPPLY AIR DISCHARGE APPLICATIONS A horizontal left furnac...

Page 9: ...ace blower is located to the left of combustion and controls section of furnace and conditioned air is discharged to the right CAUTION Local codes may require a drain pan under entire furnace and cond...

Page 10: ...sure tube pink label is factory connected to the pressure switch for use when furnace is installed in UPFLOW or HORIZONTAL LEFT applications This tube MUST be dis connected and used for the condensate...

Page 11: ...lution or ventilation air This furnace must be installed so electrical components are protected from water Locate furnace as close to center of air distribution system as possible Locate furnace so co...

Page 12: ...rtant for low fire only installation III FURNACE LOCATION RELATIVE TO COOLING EQUIPMENT The cooling coil must be installed parallel with or on downstream side of furnace to avoid condensation in heat...

Page 13: ...talled from Table 1 2 Construct hole in floor per dimensions specified in Table 1 and Fig 13 3 Construct plenum to dimensions specified in Table 1 and Fig 13 4 If downflow subbase KGASB is used instal...

Page 14: ...lications on Combustible Flooring NOT Using KGASB Subbase Furnace with CD5 or CK5 Coil Assembly or KCAKC Coil Box 19 19 20 20 24 1 2 Upflow Applications 23 24 1 8 23 5 8 24 3 4 Downflow Applications o...

Page 15: ...on to ensure proper draining When suspended bottom brace supports sides and center blower shelf When unit is supported from the ground blocks or pad should support sides and center blower shelf area F...

Page 16: ...d in bottom return air opening This panel MUST be in place when side return air is used To remove bottom closure panel perform following 1 Tilt or raise furnace and remove 2 screws holding front fille...

Page 17: ...gas valve See Fig 48 Piping should be pressure tested in accordance with local and national plumbing and gas codes before furnace has been attached In Canada refer to current edition of NSCNGPIC If pr...

Page 18: ...n of field wiring See Fig 24 The 24 v circuit contains a 3 amp automotive type fuse located on control center See Fig 25 Any electrical shorts of 24 v wiring during installation service or maintenance...

Page 19: ...2 CIRCUIT HSI CONNECTOR PL5 6 CIRCUIT MODEL PLUG PL6 3 CIRCUIT COMM CONNECTOR PL7 12 CIRCUIT INDUCER MTR CONNECTOR PL9 2 CIRCUIT HSI CONNECTOR PL10 9 CIRCUIT BLOWER ADAPTER CONNECTOR PL11 1 CIRCUIT I...

Page 20: ...or 12 gage maximum solid or stranded wire 4 Route EAC leads through right hand wire grommet TABLE 4 ELECTRICAL DATA UNIT SIZE VOLTS HERTZ PHASE OPERATING VOLTAGE RANGE MAXIMUM UNIT AMPS UNIT AMPACITY...

Page 21: ...ppliance shall operate continuously 5 Test for draft hood equipped appliance spillage at the draft hood relief opening after 5 minutes of main burner opera tion Use the flame of a match or candle 6 Af...

Page 22: ...ckout may occur NOTE Do not count elbows or pipe sections in terminations or within furnace See shaded areas in Fig 31 32 33 34 and 35 TABLE 5 COMBUSTION AIR AND VENT PIPE TERMINATION CLEARANCES LOCAT...

Page 23: ...take housing plug fitting in appropriate unused intake housing connection c Insert perforated disk assembly factory supplied in intake housing where combustion air intake pipe will be connected d Inst...

Page 24: ...2 Pipe or 2 In Concentric 1 1 2 42 37 32 27 22 17 2 70 70 70 70 70 70 042060 2 Pipe or 2 In Concentric 1 1 2 42 37 32 27 22 17 2 70 70 70 70 70 70 042080 060080 2 Pipe or 2 In Concentric 1 1 2 25 20...

Page 25: ...7 NA NA NA 2 62 60 58 56 51 46 060100 2 Pipe or 2 In Concentric 2 27 22 17 12 7 NA 2 1 2 62 60 58 56 55 53 060120 2 Pipe or 3 In Concentric 3 43 41 39 37 35 34 ALTITUDE UNIT SIZE TERMINATION TYPE PIP...

Page 26: ...ide edge of pipe for better distribution of primer and cement 6 Clean and dry all surfaces to be joined 7 Check dry fit of pipe and mark insertion depth on pipe NOTE It is recommended that all pipes b...

Page 27: ...AIN 12 IN CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL OR GRADE WHICHEVER IS GREATER 90 VENT 12 IN SEPARATION BETWEEN BOTTOM OF COMBUSTION AIR AND BOTTOM OF VENT BRACKET COUPLING 12 MINIMUM OVERHANG...

Page 28: ...tall 90 street elbow into 90 elbow making U fitting A 180 U fitting may be used Sidewall terminations Install bracket as shown in Fig 34 or 35 For applications using vent pipe option indicated by dash...

Page 29: ...e to corrosive nature of this condensate a condensate pH neutralizing filter may be desired Check with local authorities to determine if a pH neutralizer is required II APPLICATION The furnace A C and...

Page 30: ...m Separation A93056 COMBUSTION AIR VENT VENT A Fig 40 Sidewall Termination of More Than 12 in Dimension A is Touching or 2 In Maximum Separation A96130 VENT A COMBUSTION AIR COMBUSTION AIR Fig 38 Conc...

Page 31: ...4 Ignition sequence After HSI ignitor warm up period is completed the gas valve opens permitting gas flow to burners where it is ignited After 5 sec the HSI is de energized and a 2 sec flame sensing...

Page 32: ...ame is sensed control center holds gas valve open If burner flame is not sensed control center de energizes gas valve and ignition sequence is repeated NOTE Ignition sequence repeats 3 additional time...

Page 33: ...nues to operate completing a normal blower off delay 11 Post purge The inducer continues operating for 15 sec after gas valve is de energized B Two Speed Applications For details on 2 speed heat pump...

Page 34: ...5 for all furnace model sizes This compensates for high humidity conditions during cooling operation XI ZONE MODE When setup switch SW 5 MZ is in ON position blower motor control is the same as above...

Page 35: ...med by pour ing water into the inducer drain side of condensate trap 1 Remove upper inducer housing drain connection cap See Fig 46 2 Connect field supplied 1 2 in ID tube to upper inducer housing dra...

Page 36: ...are used In this mode main blower speed is recalculated once every minute while furnace is in low heat or continuous fan mode SW 6 COMP TEST OFF Turn switch to ON to initiate component test Furnace wi...

Page 37: ...e measured with the burner box cover REMOVED b Remove caps that conceal adjustment screws for low and high heat gas valve regulators See Fig 48 c Turn setup switch SW 2 on control center to ON positio...

Page 38: ...nada U S A 775 43 3 8 1 6 42 3 2 1 4 42 3 3 1 4 42 3 4 1 4 42 3 5 1 5 Altitudes 800 43 3 5 1 5 43 3 7 1 5 43 3 8 1 6 42 3 2 1 4 42 3 3 1 4 2001 825 44 3 8 1 6 43 3 4 1 5 43 3 6 1 5 43 3 7 1 5 43 3 8 1...

Page 39: ...2 1 3 42 3 3 1 4 42 3 4 1 4 725 43 3 4 1 4 43 3 5 1 5 43 3 6 1 5 43 3 7 1 6 43 3 8 1 6 750 44 3 6 1 5 44 3 7 1 6 43 3 4 1 4 43 3 5 1 5 43 3 6 1 5 775 44 3 4 1 4 44 3 5 1 5 44 3 6 1 5 44 3 7 1 6 43 3...

Page 40: ...No Manifold Pressure High Low Orifice No Manifold Pressure High Low Orifice No Manifold Pressure High Low U S A Only 600 43 3 8 1 6 42 3 3 1 4 42 3 4 1 4 42 3 5 1 5 42 3 6 1 5 625 43 3 5 1 5 43 3 6 1...

Page 41: ...er hr k Multiply gas rate cu ft hr by heating value Btu cu ft l Turn setup switch SW 2 to OFF position and jumper R and W2 thermostat connections See Fig 25 This keeps furnace locked in high heat oper...

Page 42: ...and for varying heating cycle length NOTE When using an electronic thermostat set cycle rate for 3 cycles per hr 3 Return setup switch SW 2 to OFF position and replace thermostat on subbase CHECK SAFE...

Page 43: ...CM inducer motor is disconnected the furnace will shut itself down immediately Determine the reason pressure switches did not function properly and correct the condition 5 Turn off 115 v power to furn...

Page 44: ...nt of Rating Plate ________ Temperature Rise Adjusted Thermostat Anticipator ________ Anticipator Setting Adjusted or ________ Cycle Rate 3 Cycles per Hr Selected Safety Controls Check Operation _____...

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