Bryant 355M-40-4 Installation And Operating Instructions Manual Download Page 3

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment. Untrained
personnel can perform basic maintenance functions such as clean-
ing and replacing air filters. All other operations must be per-
formed by trained service personnel. When working on heating
equipment, observe precautions in literature, on tags, and on labels
attached to or shipped with unit and other safety precautions that
may apply.

Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code (NFGC) NFPA No.
54-1996/ANSI Z223.1-1996 and the Installation Standards, Warm
Air Heating and Air Conditioning Systems (NFPA 90B)
ANSI/NFPA 90B. In Canada, refer to the current edition of the
National Standard of Canada CAN/CGA-B149.1- and .2-M95
Natural Gas and Propane Installation Codes (NSCNGPIC). Wear
safety glasses and work gloves. Have fire extinguisher available
during start-up and adjustment procedures and service calls.

Recognize safety information. This is the safety-alert symbol

.

When you see this symbol on unit or in instructions and manuals,
be alert to potential for personal injury.

Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with safety-alert symbol. DANGER
identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to

identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS

CAUTION:

Electrostatic discharge can affect electronic

components. Take precautions during furnace installation
and servicing to protect the furnace electronic control.
Precautions will prevent electrostatic discharges from
personnel and hand tools which are held during the
procedure. These precautions will help to avoid exposing
the control to electrostatic discharge by putting the
furnace, the control, and the person at the same electro-
static potential.

1. Disconnect all power to the furnace. DO NOT TOUCH

THE CONTROL OR ANY WIRE CONNECTED TO THE
CONTROL PRIOR TO DISCHARGING YOUR BODY’S
ELECTROSTATIC CHARGE TO GROUND.

2. Firmly touch a clean, unpainted, metal surface of the

furnace chassis which is close to the control. Tools held in
a person’s hand during grounding will be satisfactorily
discharged.

3. After touching the chassis you may proceed to service the

control or connecting wires as long as you do nothing that

Fig. 3—Clearances to Combustibles

A97378

323857-101 REV. B (LIT)

MINIMUM INCHES CLEARANCE

TO COMBUSTIBLE CONSTRUCTION

*

Mimimum front clearance for service 30

inches (762mm).

140 size furnaces require 1 inch back

clearance to combustible materials.

For installation on combustible floors only

when installed on special base No.
KGASB0201ALL, Coil Assembly, Part No.
CD5 or CK5, or Coil Casing, Part No.
KCAKC.

Clearance shown is for air inlet and air

outlet end.

Line contact is permissible only between

lines formed by intersections of top and two
sides of furnace jacket, and building joists,
studs, or framing.

120 and 140 size Furnaces require 1 inch

bottom clearance to combustible materials.

Ø

§

Clearance in inches

Vent clearance to

combustibles 0".

Clearance arrows
do not change with
furnace orientation.

DOWNFLOW POSITIONS:

HORIZONTAL POSITIONS:

††

ALL POSITIONS:

*

BO

TTO

M

DE

SSO

US

0"

Ø

3"

0"

§

0"

††

TO

P/

PLEN

UM

DE

SSU

S/

CH

AM

BRE

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´A

IR

1"

0"

§

30

MIN

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A

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This forced air furnace is equipped for use with natural gas at altitudes 0 - 10,000 ft (0 - 3,050m), except 140 size

Furnaces are only approved for altitudes 0 - 7,000 ft. (0 - 2,135m).

An accessory kit, supplied by the manufacturer, shall be used to convert to propane gas use or may be required for

some natural gas applications.

This furnace is for indoor installation in a building constructed on site. This furnace may be installed in a manufactured

(mobile) home when stated on rating plate and using factory authorized kit.

This furnace may be installed on combustible flooring in alcove or closet at minimum clearance from combustible

material.

This appliance requires a special venting system. Refer to the installation instructions for parts list and method of

installation. This furnace is for use with schedule-40 PVC, PVC-DWV, or ABS-DWV pipe, and must not be vented in
common with other gas-fired appliances. Construction through which vent/air intake pipes may be installed is maximum
24 inches (600 mm), minimum 3/4 inches (19 mm) thickness (including roofing materials).

—3—

Summary of Contents for 355M-40-4

Page 1: ...26 29 Multiventing and Vent Terminations 29 CONDENSATE DRAIN 29 General 29 Application 29 Condensate Drain Protection 29 SEQUENCE OF OPERATION 31 34 Self Test Mode 31 Heating Mode 31 32 Heating Mode T...

Page 2: ...TLET 26 15 16 28 1 2 22 5 16 19 13 16 5 8 5 16 1 39 7 8 22 1 4 TYP 11 16 7 16 24 3 16 BOTTOM INLET 18 1 4 22 11 16 2 IN COMBUSTION AIR CONN 1 2 IN DIA GAS CONN 7 8 IN DIA POWER CONN 1 2 IN DIA THERMOS...

Page 3: ...CONNECTED TO THE CONTROL PRIOR TO DISCHARGING YOUR BODY S ELECTROSTATIC CHARGE TO GROUND 2 Firmly touch a clean unpainted metal surface of the furnace chassis which is close to the control Tools held...

Page 4: ...rican Gas Association 1515 Wilson Boulevard Arlington VA 22209 or from Literature Distribution Before installing the furnace in Canada refer to the current edition of the NSCNGPIC Contact Standards De...

Page 5: ...ation An alternate location for the condensate trap is the left hand side of casing See Fig 2 and 6 NOTE If the alternate left hand side of casing location is used the factory connected drain and reli...

Page 6: ...ck for proper connections G Upper Collector Box and Inducer Housing Unused Drain Connections UPPER COLLECTOR BOX DRAIN CONNECTION Attached to the UPPER collector box drain connection is a factory inst...

Page 7: ...nnected to condensate trap c Connect LOWER collector box drain connection to condensate trap 1 Condensate Trap Located on Left Side of Casing a Connect LOWER collector box drain tube blue and white st...

Page 8: ...ction E Condensate Trap Freeze Protection Refer to Condensate Drain Protection section for recommenda tions and procedures IV HORIZONTAL LEFT SUPPLY AIR DISCHARGE APPLICATIONS A horizontal left furnac...

Page 9: ...ace blower is located to the left of combustion and controls section of furnace and conditioned air is discharged to the right CAUTION Local codes may require a drain pan under entire furnace and cond...

Page 10: ...sure tube pink label is factory connected to the pressure switch for use when furnace is installed in UPFLOW or HORIZONTAL LEFT applications This tube MUST be dis connected and used for the condensate...

Page 11: ...lution or ventilation air This furnace must be installed so electrical components are protected from water Locate furnace as close to center of air distribution system as possible Locate furnace so co...

Page 12: ...rtant for low fire only installation III FURNACE LOCATION RELATIVE TO COOLING EQUIPMENT The cooling coil must be installed parallel with or on downstream side of furnace to avoid condensation in heat...

Page 13: ...talled from Table 1 2 Construct hole in floor per dimensions specified in Table 1 and Fig 13 3 Construct plenum to dimensions specified in Table 1 and Fig 13 4 If downflow subbase KGASB is used instal...

Page 14: ...lications on Combustible Flooring NOT Using KGASB Subbase Furnace with CD5 or CK5 Coil Assembly or KCAKC Coil Box 19 19 20 20 24 1 2 Upflow Applications 23 24 1 8 23 5 8 24 3 4 Downflow Applications o...

Page 15: ...on to ensure proper draining When suspended bottom brace supports sides and center blower shelf When unit is supported from the ground blocks or pad should support sides and center blower shelf area F...

Page 16: ...d in bottom return air opening This panel MUST be in place when side return air is used To remove bottom closure panel perform following 1 Tilt or raise furnace and remove 2 screws holding front fille...

Page 17: ...gas valve See Fig 48 Piping should be pressure tested in accordance with local and national plumbing and gas codes before furnace has been attached In Canada refer to current edition of NSCNGPIC If pr...

Page 18: ...n of field wiring See Fig 24 The 24 v circuit contains a 3 amp automotive type fuse located on control center See Fig 25 Any electrical shorts of 24 v wiring during installation service or maintenance...

Page 19: ...2 CIRCUIT HSI CONNECTOR PL5 6 CIRCUIT MODEL PLUG PL6 3 CIRCUIT COMM CONNECTOR PL7 12 CIRCUIT INDUCER MTR CONNECTOR PL9 2 CIRCUIT HSI CONNECTOR PL10 9 CIRCUIT BLOWER ADAPTER CONNECTOR PL11 1 CIRCUIT I...

Page 20: ...or 12 gage maximum solid or stranded wire 4 Route EAC leads through right hand wire grommet TABLE 4 ELECTRICAL DATA UNIT SIZE VOLTS HERTZ PHASE OPERATING VOLTAGE RANGE MAXIMUM UNIT AMPS UNIT AMPACITY...

Page 21: ...ppliance shall operate continuously 5 Test for draft hood equipped appliance spillage at the draft hood relief opening after 5 minutes of main burner opera tion Use the flame of a match or candle 6 Af...

Page 22: ...ckout may occur NOTE Do not count elbows or pipe sections in terminations or within furnace See shaded areas in Fig 31 32 33 34 and 35 TABLE 5 COMBUSTION AIR AND VENT PIPE TERMINATION CLEARANCES LOCAT...

Page 23: ...take housing plug fitting in appropriate unused intake housing connection c Insert perforated disk assembly factory supplied in intake housing where combustion air intake pipe will be connected d Inst...

Page 24: ...2 Pipe or 2 In Concentric 1 1 2 42 37 32 27 22 17 2 70 70 70 70 70 70 042060 2 Pipe or 2 In Concentric 1 1 2 42 37 32 27 22 17 2 70 70 70 70 70 70 042080 060080 2 Pipe or 2 In Concentric 1 1 2 25 20...

Page 25: ...7 NA NA NA 2 62 60 58 56 51 46 060100 2 Pipe or 2 In Concentric 2 27 22 17 12 7 NA 2 1 2 62 60 58 56 55 53 060120 2 Pipe or 3 In Concentric 3 43 41 39 37 35 34 ALTITUDE UNIT SIZE TERMINATION TYPE PIP...

Page 26: ...ide edge of pipe for better distribution of primer and cement 6 Clean and dry all surfaces to be joined 7 Check dry fit of pipe and mark insertion depth on pipe NOTE It is recommended that all pipes b...

Page 27: ...AIN 12 IN CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL OR GRADE WHICHEVER IS GREATER 90 VENT 12 IN SEPARATION BETWEEN BOTTOM OF COMBUSTION AIR AND BOTTOM OF VENT BRACKET COUPLING 12 MINIMUM OVERHANG...

Page 28: ...tall 90 street elbow into 90 elbow making U fitting A 180 U fitting may be used Sidewall terminations Install bracket as shown in Fig 34 or 35 For applications using vent pipe option indicated by dash...

Page 29: ...e to corrosive nature of this condensate a condensate pH neutralizing filter may be desired Check with local authorities to determine if a pH neutralizer is required II APPLICATION The furnace A C and...

Page 30: ...m Separation A93056 COMBUSTION AIR VENT VENT A Fig 40 Sidewall Termination of More Than 12 in Dimension A is Touching or 2 In Maximum Separation A96130 VENT A COMBUSTION AIR COMBUSTION AIR Fig 38 Conc...

Page 31: ...4 Ignition sequence After HSI ignitor warm up period is completed the gas valve opens permitting gas flow to burners where it is ignited After 5 sec the HSI is de energized and a 2 sec flame sensing...

Page 32: ...ame is sensed control center holds gas valve open If burner flame is not sensed control center de energizes gas valve and ignition sequence is repeated NOTE Ignition sequence repeats 3 additional time...

Page 33: ...nues to operate completing a normal blower off delay 11 Post purge The inducer continues operating for 15 sec after gas valve is de energized B Two Speed Applications For details on 2 speed heat pump...

Page 34: ...5 for all furnace model sizes This compensates for high humidity conditions during cooling operation XI ZONE MODE When setup switch SW 5 MZ is in ON position blower motor control is the same as above...

Page 35: ...med by pour ing water into the inducer drain side of condensate trap 1 Remove upper inducer housing drain connection cap See Fig 46 2 Connect field supplied 1 2 in ID tube to upper inducer housing dra...

Page 36: ...are used In this mode main blower speed is recalculated once every minute while furnace is in low heat or continuous fan mode SW 6 COMP TEST OFF Turn switch to ON to initiate component test Furnace wi...

Page 37: ...e measured with the burner box cover REMOVED b Remove caps that conceal adjustment screws for low and high heat gas valve regulators See Fig 48 c Turn setup switch SW 2 on control center to ON positio...

Page 38: ...nada U S A 775 43 3 8 1 6 42 3 2 1 4 42 3 3 1 4 42 3 4 1 4 42 3 5 1 5 Altitudes 800 43 3 5 1 5 43 3 7 1 5 43 3 8 1 6 42 3 2 1 4 42 3 3 1 4 2001 825 44 3 8 1 6 43 3 4 1 5 43 3 6 1 5 43 3 7 1 5 43 3 8 1...

Page 39: ...2 1 3 42 3 3 1 4 42 3 4 1 4 725 43 3 4 1 4 43 3 5 1 5 43 3 6 1 5 43 3 7 1 6 43 3 8 1 6 750 44 3 6 1 5 44 3 7 1 6 43 3 4 1 4 43 3 5 1 5 43 3 6 1 5 775 44 3 4 1 4 44 3 5 1 5 44 3 6 1 5 44 3 7 1 6 43 3...

Page 40: ...No Manifold Pressure High Low Orifice No Manifold Pressure High Low Orifice No Manifold Pressure High Low U S A Only 600 43 3 8 1 6 42 3 3 1 4 42 3 4 1 4 42 3 5 1 5 42 3 6 1 5 625 43 3 5 1 5 43 3 6 1...

Page 41: ...er hr k Multiply gas rate cu ft hr by heating value Btu cu ft l Turn setup switch SW 2 to OFF position and jumper R and W2 thermostat connections See Fig 25 This keeps furnace locked in high heat oper...

Page 42: ...and for varying heating cycle length NOTE When using an electronic thermostat set cycle rate for 3 cycles per hr 3 Return setup switch SW 2 to OFF position and replace thermostat on subbase CHECK SAFE...

Page 43: ...CM inducer motor is disconnected the furnace will shut itself down immediately Determine the reason pressure switches did not function properly and correct the condition 5 Turn off 115 v power to furn...

Page 44: ...nt of Rating Plate ________ Temperature Rise Adjusted Thermostat Anticipator ________ Anticipator Setting Adjusted or ________ Cycle Rate 3 Cycles per Hr Selected Safety Controls Check Operation _____...

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