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contaminants, and has less visible vent vapors. (See Fig. 31 or 32.)
Sidewall termination may require sealing or shielding of building
surfaces with a corrosive resistance material due to corrosive
combustion products of vent system.

A.

Extended Exposed Sidewall Pipes

Sidewall combustion-air and vent pipe terminations may be
extended beyond area shown in Fig. 34 or 35 in outside ambient by
insulating pipes as indicated in Table 7.

1. Determine combustion-air and vent pipe diameters, as

stated above, using total pipe length and number of elbows.

2. Using winter design temperature (used in load calculations),

find appropriate temperature for your application and fur-
nace model.

3. Determine required insulation thickness for exposed pipe

lengths.

NOTE:

Pipe length (ft) specified for maximum pipe lengths

located in unconditioned spaces cannot exceed total allowable pipe
length as specified in Table 6.

B.

Two-Pipe Termination Kit

1. Determine location for termination.

Consideration of the following should be made when
determining an appropriate location for termination kit.
a. Comply with all clearance requirements as stated in

Table 5.

b. Termination kit should be positioned where vent vapors

will not damage plants/shrubs or air conditioning equip-
ment.

c. Termination kit should be positioned so it will not be

affected by wind eddy (such as inside building corners)
or accumulation of airborne leaves or light snow, or
allow recirculation of flue gases.

d. Termination kit should be positioned where it will not be

damaged by or subjected to foreign objects, such as
stones, balls, etc.

e. Termination kit should be positioned where vent vapors

are not objectionable.

2. Cut 2 holes, 1 for each pipe, of appropriate size for pipe size

being used.

3. Loosely install elbow in bracket and place assembly on

combustion-air pipe.

Roof terminations—Loosely install pipe coupling on prop-
erly cut vent pipe. Coupling must be positioned so bracket
will mount as shown in Fig. 31.

For applications using combustion-air pipe option indicated
by dashed lines in Fig. 31, install 90° street elbow into 90°
elbow, making U-fitting. A 180° U-fitting may be used.

Sidewall terminations—Install bracket as shown in Fig. 34
or 35.

For applications using vent pipe option indicated by dashed
lines in Fig. 34, rotate vent elbow 90° from position shown
in Fig. 34.

4. Disassemble loose pipe fittings. Clean and cement using

same procedures as used for system piping.

5. Check required dimensions as shown in Fig. 31, 34, or 35.

C.

Concentric Vent/Air Termination Kit

1. Determine location for termination.

Consideration of the following should be made when
determining an appropriate location for termination kit.

a. Comply with all clearance requirements as stated in

Table 5.

b. Termination kit should be positioned where vent vapors

will not damage plants/shrubs or air conditioning equip-
ment.

c. Termination kit should be positioned so it will not be

affected by wind eddy (such as inside building corners)
or accumulation of airborne leaves or light snow, or
allow recirculation of flue gases.

d. Termination kit should be positioned where it will not be

damaged by or subjected to foreign objects, such as
stones, balls, etc.

e. Termination kit should be positioned where vent vapors

are not objectionable.

2. Cut one 4-in. diameter hole for 2-in. kit, or one 5-in.

diameter hole for 3-in. kit.

3. Loosely assemble concentric vent/air termination compo-

nents together using instructions in kit.

4. Slide assembled kit with rain shield REMOVED through

hole.

TABLE 7—MAXIMUM ALLOWABLE EXPOSED VENT PIPE LENGTH (FT) WITH INSULATION IN WINTER DESIGN

TEMPERATURE AMBIENT*

UNIT

SIZE

WINTER DESIGN

TEMPERATURE

(°F)

MAXIMUM PIPE

DIAMETER

(IN.)

INSULATION THICKNESS (IN.)†

0

3/8

1/2

3/4

1

042040

20

2

21

37

42

50

57

0

2

10

22

25

30

35

-20

2

5

14

17

21

25

042060

20

2

30

55

61

70

70

0

2

16

33

38

46

53

-20

2

9

23

26

33

38

042080
060080

20

2

37

65

70

70

70

0

2

20

39

45

55

63

-20

2

11

27

31

39

45

060100

20

2-1/2

41

70

70

70

70

0

2-1/2

21

42

48

59

68

-20

2-1/2

11

28

33

41

49

060120

20

3

49

70

70

70

70

0

3

26

51

58

70

70

-20

3

15

35

40

50

59

* Pipe length (ft) specified for maximum pipe lengths located in unconditioned spaces. Pipes located in unconditioned space cannot exceed total allowable pipe length as

specified in Table 6.

† Insulation thickness based on R value of 3.5 per in.

—28—

Summary of Contents for 355M-40-4

Page 1: ...26 29 Multiventing and Vent Terminations 29 CONDENSATE DRAIN 29 General 29 Application 29 Condensate Drain Protection 29 SEQUENCE OF OPERATION 31 34 Self Test Mode 31 Heating Mode 31 32 Heating Mode T...

Page 2: ...TLET 26 15 16 28 1 2 22 5 16 19 13 16 5 8 5 16 1 39 7 8 22 1 4 TYP 11 16 7 16 24 3 16 BOTTOM INLET 18 1 4 22 11 16 2 IN COMBUSTION AIR CONN 1 2 IN DIA GAS CONN 7 8 IN DIA POWER CONN 1 2 IN DIA THERMOS...

Page 3: ...CONNECTED TO THE CONTROL PRIOR TO DISCHARGING YOUR BODY S ELECTROSTATIC CHARGE TO GROUND 2 Firmly touch a clean unpainted metal surface of the furnace chassis which is close to the control Tools held...

Page 4: ...rican Gas Association 1515 Wilson Boulevard Arlington VA 22209 or from Literature Distribution Before installing the furnace in Canada refer to the current edition of the NSCNGPIC Contact Standards De...

Page 5: ...ation An alternate location for the condensate trap is the left hand side of casing See Fig 2 and 6 NOTE If the alternate left hand side of casing location is used the factory connected drain and reli...

Page 6: ...ck for proper connections G Upper Collector Box and Inducer Housing Unused Drain Connections UPPER COLLECTOR BOX DRAIN CONNECTION Attached to the UPPER collector box drain connection is a factory inst...

Page 7: ...nnected to condensate trap c Connect LOWER collector box drain connection to condensate trap 1 Condensate Trap Located on Left Side of Casing a Connect LOWER collector box drain tube blue and white st...

Page 8: ...ction E Condensate Trap Freeze Protection Refer to Condensate Drain Protection section for recommenda tions and procedures IV HORIZONTAL LEFT SUPPLY AIR DISCHARGE APPLICATIONS A horizontal left furnac...

Page 9: ...ace blower is located to the left of combustion and controls section of furnace and conditioned air is discharged to the right CAUTION Local codes may require a drain pan under entire furnace and cond...

Page 10: ...sure tube pink label is factory connected to the pressure switch for use when furnace is installed in UPFLOW or HORIZONTAL LEFT applications This tube MUST be dis connected and used for the condensate...

Page 11: ...lution or ventilation air This furnace must be installed so electrical components are protected from water Locate furnace as close to center of air distribution system as possible Locate furnace so co...

Page 12: ...rtant for low fire only installation III FURNACE LOCATION RELATIVE TO COOLING EQUIPMENT The cooling coil must be installed parallel with or on downstream side of furnace to avoid condensation in heat...

Page 13: ...talled from Table 1 2 Construct hole in floor per dimensions specified in Table 1 and Fig 13 3 Construct plenum to dimensions specified in Table 1 and Fig 13 4 If downflow subbase KGASB is used instal...

Page 14: ...lications on Combustible Flooring NOT Using KGASB Subbase Furnace with CD5 or CK5 Coil Assembly or KCAKC Coil Box 19 19 20 20 24 1 2 Upflow Applications 23 24 1 8 23 5 8 24 3 4 Downflow Applications o...

Page 15: ...on to ensure proper draining When suspended bottom brace supports sides and center blower shelf When unit is supported from the ground blocks or pad should support sides and center blower shelf area F...

Page 16: ...d in bottom return air opening This panel MUST be in place when side return air is used To remove bottom closure panel perform following 1 Tilt or raise furnace and remove 2 screws holding front fille...

Page 17: ...gas valve See Fig 48 Piping should be pressure tested in accordance with local and national plumbing and gas codes before furnace has been attached In Canada refer to current edition of NSCNGPIC If pr...

Page 18: ...n of field wiring See Fig 24 The 24 v circuit contains a 3 amp automotive type fuse located on control center See Fig 25 Any electrical shorts of 24 v wiring during installation service or maintenance...

Page 19: ...2 CIRCUIT HSI CONNECTOR PL5 6 CIRCUIT MODEL PLUG PL6 3 CIRCUIT COMM CONNECTOR PL7 12 CIRCUIT INDUCER MTR CONNECTOR PL9 2 CIRCUIT HSI CONNECTOR PL10 9 CIRCUIT BLOWER ADAPTER CONNECTOR PL11 1 CIRCUIT I...

Page 20: ...or 12 gage maximum solid or stranded wire 4 Route EAC leads through right hand wire grommet TABLE 4 ELECTRICAL DATA UNIT SIZE VOLTS HERTZ PHASE OPERATING VOLTAGE RANGE MAXIMUM UNIT AMPS UNIT AMPACITY...

Page 21: ...ppliance shall operate continuously 5 Test for draft hood equipped appliance spillage at the draft hood relief opening after 5 minutes of main burner opera tion Use the flame of a match or candle 6 Af...

Page 22: ...ckout may occur NOTE Do not count elbows or pipe sections in terminations or within furnace See shaded areas in Fig 31 32 33 34 and 35 TABLE 5 COMBUSTION AIR AND VENT PIPE TERMINATION CLEARANCES LOCAT...

Page 23: ...take housing plug fitting in appropriate unused intake housing connection c Insert perforated disk assembly factory supplied in intake housing where combustion air intake pipe will be connected d Inst...

Page 24: ...2 Pipe or 2 In Concentric 1 1 2 42 37 32 27 22 17 2 70 70 70 70 70 70 042060 2 Pipe or 2 In Concentric 1 1 2 42 37 32 27 22 17 2 70 70 70 70 70 70 042080 060080 2 Pipe or 2 In Concentric 1 1 2 25 20...

Page 25: ...7 NA NA NA 2 62 60 58 56 51 46 060100 2 Pipe or 2 In Concentric 2 27 22 17 12 7 NA 2 1 2 62 60 58 56 55 53 060120 2 Pipe or 3 In Concentric 3 43 41 39 37 35 34 ALTITUDE UNIT SIZE TERMINATION TYPE PIP...

Page 26: ...ide edge of pipe for better distribution of primer and cement 6 Clean and dry all surfaces to be joined 7 Check dry fit of pipe and mark insertion depth on pipe NOTE It is recommended that all pipes b...

Page 27: ...AIN 12 IN CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL OR GRADE WHICHEVER IS GREATER 90 VENT 12 IN SEPARATION BETWEEN BOTTOM OF COMBUSTION AIR AND BOTTOM OF VENT BRACKET COUPLING 12 MINIMUM OVERHANG...

Page 28: ...tall 90 street elbow into 90 elbow making U fitting A 180 U fitting may be used Sidewall terminations Install bracket as shown in Fig 34 or 35 For applications using vent pipe option indicated by dash...

Page 29: ...e to corrosive nature of this condensate a condensate pH neutralizing filter may be desired Check with local authorities to determine if a pH neutralizer is required II APPLICATION The furnace A C and...

Page 30: ...m Separation A93056 COMBUSTION AIR VENT VENT A Fig 40 Sidewall Termination of More Than 12 in Dimension A is Touching or 2 In Maximum Separation A96130 VENT A COMBUSTION AIR COMBUSTION AIR Fig 38 Conc...

Page 31: ...4 Ignition sequence After HSI ignitor warm up period is completed the gas valve opens permitting gas flow to burners where it is ignited After 5 sec the HSI is de energized and a 2 sec flame sensing...

Page 32: ...ame is sensed control center holds gas valve open If burner flame is not sensed control center de energizes gas valve and ignition sequence is repeated NOTE Ignition sequence repeats 3 additional time...

Page 33: ...nues to operate completing a normal blower off delay 11 Post purge The inducer continues operating for 15 sec after gas valve is de energized B Two Speed Applications For details on 2 speed heat pump...

Page 34: ...5 for all furnace model sizes This compensates for high humidity conditions during cooling operation XI ZONE MODE When setup switch SW 5 MZ is in ON position blower motor control is the same as above...

Page 35: ...med by pour ing water into the inducer drain side of condensate trap 1 Remove upper inducer housing drain connection cap See Fig 46 2 Connect field supplied 1 2 in ID tube to upper inducer housing dra...

Page 36: ...are used In this mode main blower speed is recalculated once every minute while furnace is in low heat or continuous fan mode SW 6 COMP TEST OFF Turn switch to ON to initiate component test Furnace wi...

Page 37: ...e measured with the burner box cover REMOVED b Remove caps that conceal adjustment screws for low and high heat gas valve regulators See Fig 48 c Turn setup switch SW 2 on control center to ON positio...

Page 38: ...nada U S A 775 43 3 8 1 6 42 3 2 1 4 42 3 3 1 4 42 3 4 1 4 42 3 5 1 5 Altitudes 800 43 3 5 1 5 43 3 7 1 5 43 3 8 1 6 42 3 2 1 4 42 3 3 1 4 2001 825 44 3 8 1 6 43 3 4 1 5 43 3 6 1 5 43 3 7 1 5 43 3 8 1...

Page 39: ...2 1 3 42 3 3 1 4 42 3 4 1 4 725 43 3 4 1 4 43 3 5 1 5 43 3 6 1 5 43 3 7 1 6 43 3 8 1 6 750 44 3 6 1 5 44 3 7 1 6 43 3 4 1 4 43 3 5 1 5 43 3 6 1 5 775 44 3 4 1 4 44 3 5 1 5 44 3 6 1 5 44 3 7 1 6 43 3...

Page 40: ...No Manifold Pressure High Low Orifice No Manifold Pressure High Low Orifice No Manifold Pressure High Low U S A Only 600 43 3 8 1 6 42 3 3 1 4 42 3 4 1 4 42 3 5 1 5 42 3 6 1 5 625 43 3 5 1 5 43 3 6 1...

Page 41: ...er hr k Multiply gas rate cu ft hr by heating value Btu cu ft l Turn setup switch SW 2 to OFF position and jumper R and W2 thermostat connections See Fig 25 This keeps furnace locked in high heat oper...

Page 42: ...and for varying heating cycle length NOTE When using an electronic thermostat set cycle rate for 3 cycles per hr 3 Return setup switch SW 2 to OFF position and replace thermostat on subbase CHECK SAFE...

Page 43: ...CM inducer motor is disconnected the furnace will shut itself down immediately Determine the reason pressure switches did not function properly and correct the condition 5 Turn off 115 v power to furn...

Page 44: ...nt of Rating Plate ________ Temperature Rise Adjusted Thermostat Anticipator ________ Anticipator Setting Adjusted or ________ Cycle Rate 3 Cycles per Hr Selected Safety Controls Check Operation _____...

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