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4

Outdoor Unit Connected to Factory Approved

Indoor Unit

These outdoor units are carefully evaluated and listed with
specific indoor coils for proper system performance.

Install Adapter Tube

1. Remove plastic retainer holding outdoor piston in liquid

service valve.

2. Check outdoor piston size with matching number listed on

unit rating plate.

3. Locate plastic bag taped to unit containing adapter tube.
4. Remove Teflon

seal from bag and install on open end of

liquid service valve. (See Fig. 3.)

5. Remove adapter tube from bag and connect threaded nut

to liquid service valve. Tighten nut finger--tight and then
with wrench an additional 1/2 turn (15 ft--lb).

DO NOT

OVER TIGHTEN!

TEFLON

r

SEAL

SWEAT / FLARE

ADAPTER

PISTON

BODY

PISTON

A05226

Fig. 3

---

Liquid Service Valve with Sweat Adapter Tube

Refrigerant Tubing and Sweat Connections

Connect vapor tube to fitting on outdoor unit vapor service

valves (see Table 2). Connect liquid tubing to adapter tube on

liquid service valve. Use refrigerant grade tubing.

CAUTION

!

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
Service valves must be wrapped in a heat--sinking

material such as a wet cloth while brazing.

CAUTION

!

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
Installation of filter drier in liquid line is required.

Install Liquid Line Filter Drier Indoor

Refer to Fig. 4 and install filter drier as follows:

1. Braze 5 in. (127 mm) liquid tube to the indoor coil.
2. Wrap filter drier with damp cloth.
3. Braze filter drier to 5 in. (127 mm) long liquid tube from

step 1.

4. Connect and braze liquid refrigerant tube to the filter drier.

A05227

Fig. 4

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Liquid Line Filter Drier

Leak Testing

Leak test all joints; indoors, outdoors, and refrigerant tubing.

Evacuate Refrigerant Tubing and Indoor Coil

CAUTION

!

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
Never use the system compressor as a vacuum pump.

Refrigerant tubes and indoor coil should be evacuated using the

recommended deep vacuum method of 500 microns. An alternate
triple evacuation method may also be used. See Service Manual

for Triple Evacuation Method.

IMPORTANT

: Always break a vacuum with dry nitrogen.

Deep Vacuum Method

The deep vacuum method requires a vacuum pump capable of

pulling a vacuum of 500 microns and a vacuum gage capable of
accurately measuring this vacuum depth. The deep vacuum

method is the most positive way of assuring a system is free of air

and liquid water. (See Fig. 5. )

500

MINUTES

0

1

2

3

4

5

6

7

1000

1500

LEAK IN
SYSTEM

VACUUM TIGHT
TOO WET

TIGHT
DRY SYSTEM

2000

MICRONS

2500

3000

3500

4000

4500

5000

A95424

Fig. 5

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Deep Vacuum Graph

264A

/265A

Summary of Contents for 264A

Page 1: ...than 1 disconnect switch Lock out and tag switch with a suitable warning label IMPORTANT Maximum liquid line size is 3 8 in OD for all residential applications including long line IMPORTANT Always in...

Page 2: ...B C 29 1 2 X 33 749 3 X 838 2 10 1 16 255 6 5 5 8 142 9 23 3 4 603 3 36 1 2 X 40 927 1 X 1016 9 5 8 244 5 6 13 16 173 0 28 3 4 730 3 A05177 Fig 2 Tiedown Knockout Requirements On rooftop applications...

Page 3: ...mended No Recommended For tubing line sets between 80 and 200 ft 24 38 and 60 96 m and or 20 ft 6 09 m vertical differential refer to Residential Split System Longline Application Guideline Table 2 Re...

Page 4: ...esult in equipment damage or improper operation Installation of filter drier in liquid line is required Install Liquid Line Filter Drier Indoor Refer to Fig 4 and install filter drier as follows 1 Bra...

Page 5: ...ELD POWER WIRING A91056 Fig 6 Line Connections Connect Control Wiring Route 24v control wires through control wiring grommet and connect leads to control wiring See Thermostat Installation Instruction...

Page 6: ...l regulations require that you do not vent refrigerant to the atmosphere Recover during system repair or final unit disposal Follow these steps to properly start up system 1 After system is evacuated...

Page 7: ...wer will run an additional 90 seconds to increase system efficiency Heating On a call for heating a standard thermostat non communicating makes circuits R Y and R G Circuit R Y energizes contactor sta...

Page 8: ...ed with a non communicating thermostat the utility relay should be wired between R and Y Low Ambient Cooling When this unit is operating below 55_F 12 78_C outdoor temperature provisions must be made...

Page 9: ...emperature do not meet the above requirements an abbreviated 30 second de frost will occur QUIET SHIFT This feature must be enabled by selecting the 3rd position of the 3 position dip switch for a non...

Page 10: ...control will energize the compressor contactor every 15 minutes If the thermal protector closes at the next 15 minute interval check the unit will resume operation If the thermal cutout trips for thr...

Page 11: ...flow Control Fault 45 Outdoor unit control board has failed Control board needs to be replaced Brown Out 24 v 46 The control voltage is less than 15 5v for at least 4 seconds Com pressor and fan oper...

Page 12: ...perating S Manifold sets should be 700 psig high side and 180 psig low side with 550 psig low side retard S Use hoses with 700 psig service pressure rating S Leak detectors should be designed to detec...

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