Brush Bandit 2900T Operating & Parts Manual Download Page 88

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Summary of Contents for 2900T

Page 1: ...BANDIT INDUSTRIES INC 6750 Millbrook Road REMUS MICHIGAN USA 49340 PHONE 800 952 0178 IN USA PHONE 989 561 2270 OR 561 2272 FAX 989 561 2273 SALES DEPT FAX 989 561 2962 PARTS SERVICE E MAIL www bandit...

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Page 3: ...ow to operate the shut down shut off devices and will not attempt to override any safety devices or guards 7 _______ Customer has been instructed and understands to always remove the ignition key and...

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Page 5: ...______________________________________ 5 Did all welds appear to be of high quality _________________________________________________ 6 Was the overall machine to your liking _________________________...

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Page 7: ...NT SPECIFICATIONS 11 DECALS 12 CONTROLS 15 MACHINE OPERATION 19 TRANSPORTATION PROCEDURES 21 MAINTENANCE 23 HYDRAULIC SECTION 31 CUTTER WHEEL SECTION 41 BELT SECTION 42 LUBRICATION COOLANT 44 ELECTRIC...

Page 8: ...res as defined in this manual prior to operating the product It is the responsibility of the owner or employer to insure that the operator is trained and practices safe operation while using and servi...

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Page 10: ...L GRINDER SERIAL NUMBER AND OR WORK ORDER NUMBER LOCATIONS 1 Serial Number 2 Work Order Number NOTE The engine information is located on the engine block The clutch information is located on the clutc...

Page 11: ...roughout this manual to make you aware of the safety procedures These procedures are very important read and obey them YOUR SAFETY IS VERY IMPORTANT TO US This machine is equipped with safety decals g...

Page 12: ...cutter tooth bolts After the engine is started let the grinder disc turn at the lowest RPM s possible Listen for any type of noise that is foreign Any steel on steel noise is foreign If you hear a no...

Page 13: ...a lot of force others will require very little force and some are push button electric manual lever or hydraulic activation Each different style clutch PTO is a very expensive item that will fail if...

Page 14: ...T entangle feet or hands in undercarriage travel system DANGER NEVER sit stand lay climb or ride anywhere on this machine while it is running operating or in transit You will be injured DANGER Use EXT...

Page 15: ...mm Cutting Depth Below Ground 22 559mm Cutterhead Swing Arc 67 1 7 m Number of Teeth on Cutter Wheel 28 Cutter Wheel Diameter with Teeth 24 610 mm Fuel Tank Capacity 10 Gallons 38 Liter Hydraulic Tank...

Page 16: ...1 07 PAGE 12 MODEL 2900T DECAL LOCATIONS Decal locations may vary these are general locations DECALS 3 6 7 12 21 1 4 1 1 9 17 23 10 25 10 10 2 5 8 11 18 22 27 30 9 1 10 17 14 20 24 26 28 29 31 13 19...

Page 17: ...ole 14 INST 74 Cutter Head Lock Pin 15 INST 79 Swing Speed Counter Clockwise To Slow 16 INST 80 Travel Speed Counter Clockwise To Slow 17 INST 86 Grease Daily Double Arrows 18 INST 101 Canada Engine D...

Page 18: ...cal 3 When the need arises to replace a machine component with a decal attached be sure and replace the decal 4 Replacement decals are available and can be purchased from the manufacturer or your Band...

Page 19: ...justments LOCATION SHOWN 1 Key Switch 2 Tachometer Hour Meter 3 Belt Tensioner 4 Poly Chain Cutter Wheel Belt 5 Debris Clean Out Door 6 Hydraulic Control Valve 7 Grinder Teeth 8 Upper Frame Lock Pin H...

Page 20: ...13 Left Track Forward Reverse 4 Tach Hour Meter 14 Right Track Forward Reverse 5 Tether Plug Jack 15 Power 6 Lift Down Up 16 Engine Stop Switch 7 Throttle Up Down 17 Cutter Wheel Button 8 Cutter On Of...

Page 21: ...ade The swing blade switch operates the swing cylinders or the blade cylinder depending on the Swing Enable Blade Enable switch 12 To swing the cutter wheel to the left or lift the blade push the swit...

Page 22: ...ines may have a choke adjustment pull the choke lever out to choke the engine Push the choke lever in for normal engine operations 5 Throttle Adjustment if equipped Some engines may have a knob or a h...

Page 23: ...ignificant drops in engine speed occur swing rate is too rapid and must be decreased Swing speed should be determined and adjusted with the controls in the full open position A swing speed control is...

Page 24: ...e repositioning machine to remove complete stump Raise cutter wheel clear of stump and return to center position Reduce engine speed to idle and disengage cutter wheel DO NOT TURN OFF MOTOR Engine sho...

Page 25: ...break away actuator if equipped that is installed on the trailer correctly works and is appropriately attached to the towing vehicle 9 All lights and brakes on the trailer correctly functions when act...

Page 26: ...efully raise the cutterwheel slightly up off the ground or trailer bed While loading or unloading the stump grinder the cutterwheel should not be raised any higher than necessary to just clear whateve...

Page 27: ...complete stop install the cutter wheel lock pin place cutter wheel on the ground disconnect battery and make sure the ignition key is in your possession Consult your engine manual for proper break in...

Page 28: ...k all hoses fittings lines and tanks DO NOT use fingers or skin to check for hydraulic leaks Repair or replace any damaged or leaking components 15 Check the fuel level Check the fuel level running ou...

Page 29: ...3 MONTH MAINTENANCE 1 Hydraulic oil filter Must be replaced after FIRST 10 HOURS OF OPERATION USE A 10 MICRON FILTER After first change replace oil filter every 3 months or 400 hours 2 Hydraulic suct...

Page 30: ...n belt tension and alignment 13 Check and always maintain hydraulic oil level at 7 8 full 14 Check all hoses fittings lines and tanks for damage and fluid leaks 15 Check fuel level Running out and rep...

Page 31: ...hours Located on hydrostatic pump 3 MONTH CHECK LIST O K Repaired 1 Grease cylinder lug pin bushings with 1 to 2 shots 2 Grease upper frame pivot bushings with 1 to 2 shots 3 Check set screws in bear...

Page 32: ...basis with a non abrasive mild detergent and then rinsed thoroughly Do not pressure wash sensitive areas like decals gauges electronic devices etc 2 If a stone chip paint scratch or paint crack occurs...

Page 33: ...Pivot Bushings X 1 to 2 shots of grease wipe off excess 3 Track Expansion Assembly X 1 to 2 shots of grease wipe off excess 4 Tracks X See manufacturer s specs 5 Cylinder Lug Pin Bushings X 1 to 2 sho...

Page 34: ...e speed or need replacement 2 Belt keeper too far from belt 2 Adjust belt keeper closer to belt 3 Belt out of alignment 3 Make sure sheaves aligned properly Cutter wheel 1 Bad pocket 1 Replace pocket...

Page 35: ...e wide temperature swings of spring and fall To find the closest Petro Canada Hydrex XV dealer call 1 888 284 4572 Multi Viscosity motor oils are not recommended to mix with Petro Canada Hydrex XV hyd...

Page 36: ...ompliance When choosing a hydraulic fluid these maximum and minimum specifications must be met Minimum Viscosity during operation 12 cSt Maximum No Load Viscosity at start up 2000 cSt Hydraulic fluids...

Page 37: ...ower Replace the hydraulic oil filter s after first 10 hours and with each 400 hours of operation or 3 months Replace hydraulic oil suction screen s at least once yearly This is also a very good time...

Page 38: ...ssure Hydrostatic Cross Line Pressure Track Pressure Function Relief Pressure Cutterwheel Lift Pressure Swing Left Right Pressure Blade Up Down Pressure if equipped 2900T 33 GPM 124 9 LPM 12 4 GPM 45...

Page 39: ...elief valve system is a simple spring tension design but small pieces of debris can stick the valve partially open which weakens the hydraulic power The relief as well as hydraulic oil and screen must...

Page 40: ...Bandit Copyright 1 07 PAGE 36 MODEL 2900T HYDRAULIC SECTION Cutter Wheel Valve Hydrostatic Motor Cross Line Relief High Pressure Filter Auxiliary Pump Hydrostatic Pump...

Page 41: ...t Copyright 1 07 PAGE 37 MODEL 2900T HYDRAULIC SECTION Track Proportionater Hydraulic Manifold Two Speed For Tracks Hydraulic Oil Filter Filter Gauge Super Sweep Valve Cutter Lift Cylinder Counter Bal...

Page 42: ...open 6 Clean or replace Swing cylinder loss 1 Cutterhead speed adjustment screw 1 Screw in speed adjustment of power turned wide open screw to close bypass Readjust for no bounce cutting 2 Bad cylinde...

Page 43: ...to be warranted Anything which has been disassembled or tampered with will not be warranted Items being returned must be clean All hydraulic components must have all hosing ports plugged Failure to p...

Page 44: ...PSI 2500 PSI 3 4 L2 M1 M2 1 1 4 1 S B A L1 M3 X X M5 M4 3 4 3 4 1 2 HEAD LIFT CYLINDER BLADE C YLINDER SUCTION SCREENS FILTER TANK OIL COOLER TWO SPEED VALVE HYDROSTATIC PUMP TRACK EXPANSION CYLINDER...

Page 45: ...machine Use anti seize on threads to help prevent bolts from freezing up in cutter wheel pockets When replacing complete set of teeth be sure to duplicate original factory tooth arrangement Torque bol...

Page 46: ...NOT COVERED BY WARRANTY POLY CHAIN BELT Follow all pre maintenance shut down procedures Special care needs to be taken with your poly chain belt Alignment tension and cleanliness of this belt is very...

Page 47: ...e sprocket and pulley are properly aligned Alignment should be within 1 4 degree This is the maximum M dimension of 05 per foot 1 3 mm per 305 mm center distance Sprocket Installation 1 Inspect the bo...

Page 48: ...hen shut down Then the bearings must be again fully purged each thirty 30 days and the machine allowed to run for approximately 10 minutes Then fully purged again before the machine is put back into o...

Page 49: ...Bandit Copyright 1 07 PAGE 45 MODEL 2900T SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURER ELECTRICAL SCHEMATIC WIRING HARNESS ELECTRICAL SECTION...

Page 50: ...Bandit Copyright 1 07 PAGE 46 MODEL 2900T SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURER ELECTRICAL SCHEMATIC ENGINE PANEL ELECTRICAL SECTION...

Page 51: ...Bandit Copyright 1 07 PAGE 47 MODEL 2900T SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURER ELECTRICAL SCHEMATIC FUSED RELAY BLOCK ELECTRICAL SECTION...

Page 52: ...Bandit Copyright 1 07 PAGE 48 MODEL 2900T SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURER ELECTRICAL SCHEMATIC CONTROL SWITCH PANEL ELECTRICAL SECTION...

Page 53: ...Inc reserves the right to make changes in models size design installations and applications on any part without notification All nuts bolts washers and many other components can be ordered by physica...

Page 54: ...Bandit Copyright 1 07 PAGE 50 MODEL 2900T NOTE Parts may not be exactly as shown UPPER FRAME COMPONENTS...

Page 55: ...vot Assembly 9 900 4907 44 Lock Pin 10 a 989 200022 Top Pin For Cutter Lift Cylinder Start 5 06 b 989 300551 Top Pin For Cutter Lift Cylinder Pre 5 06 c 900 4908 49 Snap Ring Pre 5 06 Not Shown 11 989...

Page 56: ...Bandit Copyright 1 07 PAGE 52 MODEL 2900T NOTE Parts may not be exactly as shown CUTTER WHEEL COMPONENTS...

Page 57: ...sher 9 989 300750 Cutter Wheel 10 989 300751 Bolt On Hub 11 900 4909 32 1 2 13NC x 3 Hex Head Bolt Full Thread 12 989 300754 Key 13 989 300753 Cutter Wheel Shaft 14 989 300755 Key 15 989 300844 Cutter...

Page 58: ...Bandit Copyright 1 07 PAGE 54 MODEL 2900T NOTE Parts may not be exactly as shown FRAME COMPONENTS...

Page 59: ...el Tank b 900 4912 40 Padlock With Short Shackle For Tank With Locking Cap Not Shown c P812 Key For Padlock Not Shown 12 989 301006 Top Inspection Cover 13 989 300912 Rear Inspection Cover 14 a 989 10...

Page 60: ...CHIP PAN COMPONENTS LOCATION PART NUMBER DESCRIPTION 1 994 300035 Rear Chip Pan 2 994 300038 Curtain Mount 3 994 300127 Chip Curtain 4 994 300177 Chip Pan Support 5 994 300209 Chip Pan Support NOTE Nu...

Page 61: ...ach Hour Meter 9 900 2906 97 Swing Left Blade Up Swing Right Blade Down Toggle Switch 10 900 2910 93 Cutter On Cutter Off Toggle Switch 11 900 2906 97 Throttle Up Throttle Down Toggle Switch 12 900 29...

Page 62: ...00018 Cylinder Mount 6 900 1908 38 Split Bushing 3 4 ID x 1 OD 7 989 200019 Grading Blade Mount Left 8 989 200020 Grading Blade Pin 2 1 4 Long 9 989 200021 Grading Blade Pin 3 1 4 Long 10 989 300636 G...

Page 63: ...io Remote Control With Bump Feature Throttle Control Blade Not Shown 2 a 900 2911 81TH Tether Cord 25 b 900 2908 63 Cap For Tether Jack Not Shown 3 a 900 2911 81RC Receiver Circuit Board Box b 900 291...

Page 64: ...andit Copyright 1 07 PAGE 60 MODEL 2900T HYDRAULIC COMPONENTS NOTE Parts may not be exactly as shown HYDRAULIC COMPONENTS START 7 06 23 1 2 3 4 7 8 9 11 12 13 14 15 16 17 18 19 21 20 21 22 10 4 4 4 5...

Page 65: ...14 See Pages 64 65 Hydraulic Manifold 15 a 900 3934 18 Auxiliary Pump Common Inlet Start 5 06 W O 37206 b 900 3933 02 Auxiliary Pump Dual Inlet Pre 5 06 16 900 3932 16 High Pressure Filter 17 900 392...

Page 66: ...Bandit Copyright 1 07 PAGE 62 MODEL 2900T HYDRAULIC COMPONENTS NOTE Parts may not be exactly as shown 21 1 2 3 4 5 6 7 8 10 4 11 12 13 14 16 15 17 19 18 19 20 9 HYDRAULIC COMPONENTS PRE 7 06...

Page 67: ...18 Auxiliary Pump Common Inlet Start 5 06 W O 37206 b 900 3933 02 Auxiliary Pump Dual Inlet Pre 5 06 14 900 3932 16 High Pressure Filter 15 See Pages 64 65 Cutter Wheel Valve 16 900 3928 63 Hydrostat...

Page 68: ...Bandit Copyright 1 07 PAGE 64 MODEL 2900T HYDRAULIC COMPONENTS NOTE Parts may not be exactly as shown Hydraulic Manifold 1 2 3 4 5 6 7 8 Cutter Wheel Valve 10...

Page 69: ...36 22 Solenoid Coil 3 900 3936 21 Cartridge 4 900 3936 24 Solenoid Coil 5 900 3936 23 Cartridge 6 900 3932 63 Test Port 7 900 3928 35 Relief 8 900 2909 55 Herschman Connector 9 989 800000 Electrical H...

Page 70: ...Bandit Copyright 1 07 PAGE 66 MODEL 2900T SERVICE RECORD DATE DESCRIPTION AMOUNT SERVICE RECORD...

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