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BRUEL & KJAER VIBROCONTROL 1800 Series, Instructions Manual, Page: 1 / 110

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Instruction  

VIBROCONTROL 1800 Series  

Four-channel vibration monitors 

• VC-1850 Accelerometers 
• VC-1860 Velocity sensors 
• VC-1870 Vibration Displacement sensors 
 

Extension modules  

• VC-1801 Additional relays  
• VC-1803/04 Communication and data storage 

Summary of Contents for VIBROCONTROL 1800 Series

Page 1: ...ion VIBROCONTROL 1800 Series Four channel vibration monitors VC 1850 Accelerometers VC 1860 Velocity sensors VC 1870 Vibration Displacement sensors Extension modules VC 1801 Additional relays VC 1803...

Page 2: ...ts of this technical documentation Instruction VC 1800 Series C106834 002 V06 en date of issue 10 28 2021 Technical alterations reserved Br el Kj r Vibro GmbH Leydheckerstrasse 10 64293 Darmstadt Germ...

Page 3: ...up the Device 17 5 Functionality 18 5 1 General for VIBROCONTROL 1850 18 5 2 Functions of VIBROCONTROL 1850 18 6 Installation and Operation of VIBROCONTROL 18xx 21 6 1 General 21 6 2 Monitor View 22...

Page 4: ...58 8 1 7 Configuration of VC 1801 with the Compact Setup Software 58 8 1 8 Connecting a VIBROCONTROL 18xx and a VC 1801 59 8 1 9 Specifications of the VC 1801 Relay Module 60 8 2 VIBROCONTROL 1803 180...

Page 5: ...s and Power Supply 96 10 3 1 VIBROCONTROL 1850 Terminals 96 10 3 2 VIBROCONTROL 1860 Terminals 97 10 3 3 Process Input for VC 1850 VC 1860 97 10 3 4 VIBROCONTROL 1870 Terminals 98 10 3 5 Power Supply...

Page 6: ...us information In addition this software can be used to carry out a remote parameter setup of a device The VIBROCONTROL 18xx has direct access via a USB interface The USB interface is used if the devi...

Page 7: ...are available VIBROCONTROL 1850 Accelerometers CCS and VIBROCONTROL 1860 Velocity sensors each with 4 vibration measurement channels for case vibrations 1 measurement channel for process variables 1 m...

Page 8: ...reserved EN 2 1 VIBROCONTROL 18xx Structure USB for data transfer and configuration RS 485 for Modbus connection and data transfer Channel status Green below Alarm level Yellow Alert Red Danger Syste...

Page 9: ...al Configuration NOTE The VC 18xx devices are equipped with resistors or diodes at the connection input for sensors If the inputs remain unused the resistors must remain in place Before using the conn...

Page 10: ...2 4 VIBROCONTROL 1860 Vibration Velocity Sensors Terminal configuration 2 5 VIBROCONTROL 1870 Vibration Displacement Sensors Terminal configuration Please note Sensor inputs Displacement 1 4 are used...

Page 11: ...ired and serious personal injury death or serious irreversible injuries may result Installation and operation Installation electrical connection set up operation and maintenance of your VIBROCONTROL 1...

Page 12: ...l cabinet should be installed in accordance with local and national rules and regulations Mounting Mount the VIBROCONTROL 18xx on a 35 mm DIN rail inside the control cabinet Mount the device verticall...

Page 13: ...ound GND of the DC supply is directly connected with the ground GND of the sensor supply if any The SELV criteria must therefore be met for the DC supply safety extra low voltage circuit electrically...

Page 14: ...ROL 18xx to a Notebook PC that has the Compact Setup software installed Use one of the interfaces USB RS 485 or LAN via VIBROCONTROL 1803 Ethernet Bridge 4 1 Configuration of VIBROCONTROL 18xx with PC...

Page 15: ...truction VC 1800 Series Setup and Configuration EN UNRESTRICTED DOCUMENT In the Add device window choose Search for measuring device automatic search and continue with Next A successful search will re...

Page 16: ...s on terminals 9 to 12 Tacho power and Tacho input signal terminals 23 and 24 Process input relative to GND on terminals 21 and 22 VIBROCONTROL 1870 This input is used for the axial position System er...

Page 17: ...4 3 Powering and Starting up the Device After the 24 V DC supply voltage is connected or a device setting is changed the monitoring system runs through a start program The measurement channel LEDs and...

Page 18: ...as its own Alert and Danger alarms Crest factor detector with Alert and Danger alarms Kurtosis detector with Alert and Danger alarms General for ALL VIBROCONTROL VC 18xx An individual Alert or Danger...

Page 19: ...ity that a system failure alarm will be detected A complete self test of the vibration monitor can be started by connecting the Self Test terminal 8 to ground A flashing Yellow Status LED on the front...

Page 20: ...Page 20 of 110 Br el Kj r Vibro C106834 002 V06 Technical alterations reserved EN...

Page 21: ...etup software The setup parameters can be adjusted using the Compact Setup software Only one device can be configured at the time The measuring parameter setup for channels with accelerometers CCS for...

Page 22: ...uences i e no alarms will be triggered if a certain vibration level set during self test exceeds an alarm trigger level If an alarm must be triggered during self test the alarm in question must be mar...

Page 23: ...on terminals 9 10 11 and 12 Each of these outputs can be enabled or disabled An enabled output can have any of these output functions A solid state relay which is closed and connected to ground GND w...

Page 24: ...ound GND Outputs selected to be a current source or voltage source will have an output value that can be directly measured between the respective output terminal and GND Please be aware that each of t...

Page 25: ...of the connected CCS IEPE accelerometer This is a value normally provided by the manufacturer of the sensor A typical value is 100 mV g VIBROCONTROL 1860 with vibration velocity sensor Enter the sensi...

Page 26: ...or standard displacement sensor is 8 V mm The adjustment of the displacement sensor also sets up the distance measurement GAP if enabled This also makes it possible to check whether the sensor is work...

Page 27: ...e respective vibration parameter will disappear from the result display of the Compact Setup software The following measuring units are possible depending on the sensor VC 1850 Vibration CCS accelerom...

Page 28: ...RMS detector true root mean square value By default the detector for any band is pre set to RMS The only additional parameter that will have to be set is the RMS Averaging Time in seconds which may ha...

Page 29: ...e filtered away in order only to extract the modulated periodic information from the more sensitive and pure envelope signal The envelope spectrum has shown several major advantages over other methods...

Page 30: ...uency envelope in Hz This value may vary between 4 5 Hz and 500 0 Hz Use Calculation of position error frequency The default value for this parameter is 500 Hz Please note that the upper limit must be...

Page 31: ...Indicate the correct movement by marking either Inner ring rotation or Outer ring rotation in the Frequency Calculator setup menu Rotation speed Next enter the rotation speed ROT of the bearing shaft...

Page 32: ...bandwidth in Hz Under Minimum bandwidth the most suitable bandwidth is calculated and set automatically by the Compact Setup software Name The name is generated automatically and is composed of Beari...

Page 33: ...itical frequencies When leaving the Bearing Frequency Calculator the set parameters are saved with OK 6 10 Crest Factor The Crest Factor is the ratio of the peak value to the RMS value of the vibratio...

Page 34: ...tware End value unit less This value depends on the application but should never be set below 10 0 The default value for this parameter is 20 00 RMS averaging time in seconds Selectable between 0 1 an...

Page 35: ...rwise corrupt the measuring result and cause false alarms The user can set change the following parameters related to the kurtosis with the Compact Setup software End value unit less This value depend...

Page 36: ...eter settings of the process entry Process Setup are made under Edit Process 1 Name The process input is enabled The current parameter settings of the process input Process Setup are carried out In fo...

Page 37: ...alue Enabling of the Safety Monitor function When this function is selected the safety relay is triggered every time Danger alarm is exceeded or the value drops below Danger alarm 6 13 Rotational Spee...

Page 38: ...p The drawing below explains the function of the AC triggered type of rotational speed sensor The next step is to define the unit of rotation to be used Rotational speed sensor Number of revolutions p...

Page 39: ...In order to suppress alarms in certain speed ranges the user can define speed intervals speed overruns or speed underruns for which no alarm is to be triggered Rotational speed sensor error detector s...

Page 40: ...urements is to define the alarm values There are two alarms attached to each vibration measuring function an Alert alarm and a Danger alarm The alarm output in the VC 18xx will only respond if the ala...

Page 41: ...vel Alert alarm Latched and Danger alarm Latched The alarm latch function can be enabled by marking the Alert or Danger alarm Latched The alarm latch function can be enabled or disabled with the Inhib...

Page 42: ...The effects of the system error relay outputs on terminal 3 and terminal 4 are isolated from ground GND and are hence electrically isolated from the measuring device The system error output of the VC...

Page 43: ...Further specifications ON resistance 12 9 Off state leakage current max 10 A 6 16 Alarm Hang Time The Alarm Hang Time is the time an Alert or Danger alarm remains activated even though the vibration l...

Page 44: ...the four analog outputs is described in section 6 4 6 19 1 Relays The VC 18xx vibration monitor has four alarm relays that can be attached to any of the Alert and Danger alarms Relays must be enabled...

Page 45: ...e VC 18xx please read section 6 4 of this manual WARNING The alarm relays are non insulated MOSFET relays that will work only with positive voltages Excessive current and or voltage will damage the re...

Page 46: ...means a vibration speed of 0 mm s while 20 mA on the output means max 100 mm s Each value between 0 mm s and 100 mm s is thus assigned directly linearly between 4 mA and 20 mA on the analog output Ex...

Page 47: ...s is required in case the VC 18xx in question is the last device in a chain of devices on an RS 485 bus The termination resistor is de activated by sliding left right a very small button that can be f...

Page 48: ...to section 6 14 in this manual After the alarm is reset the LED of the measurement channel changes from Red to Green The alarm reset function of latching alarms is only possible by means of the Compa...

Page 49: ...ruction VC 1800 Series Vibrocontrol 1870 Vibration Measurement and Axial Position EN UNRESTRICTED DOCUMENT 7 VIBROCONTROL 1870 Vibration Measurement and Axial Position Relative shaft vibration 4 chann...

Page 50: ...tup software Four vibration displacement sensors can be connected to monitor relative shaft vibration For setup of the sensors the gap voltage needs to be adjusted within a range from 2 to 18 V DC Ide...

Page 51: ...or of the monitoring device in response to over range and overload situations Response to over range detection When the relative shaft vibration dynamic AC value is in over range the corresponding ana...

Page 52: ...is detected The analog output is 0 mA A system error OK is activated red LED Special note for peak to peak measurements The default setup for peak to peak P P measurements shows an attack time of 5 0...

Page 53: ...s for monitoring the axial shaft position can be carried out for the VIBROCONTROL 1870 with the Compact Setup software for channel 5 process 1 A vibration displacement sensor can be connected for moni...

Page 54: ...rations reserved EN The GAP Calibration Assistant provides setup support with a graphical display The current measurement results for the axial shaft position are displayed under the tab Results Respo...

Page 55: ...ing a VC 1801 relay module to a VC 18xx vibration monitor there will always be twelve additional alarm relays available In combination with VC 18xx provided no DC outputs are combination there are eve...

Page 56: ...atus when the associated alarm in a VIBROCONTROL 18xx is activated This has the advantage that the relays will act as being activated in case of a power failure 8 1 4 Mounting The relay modules VIBROC...

Page 57: ...n A 5 pin DIN rail connection is in the standard configuration as a standard feature with every VC 18xx and VC 1801 relay module WARNING VIBROCONTROL 18xx and VC 1801 devices can be damaged by a HOT S...

Page 58: ...en a communication or configuration error If the LED is lit red on the VC 1801 the OK LED on the VIBROCONTROL 18xx also flashes red System Error 8 1 7 Configuration of VC 1801 with the Compact Setup S...

Page 59: ...N rail Connect the VIBROCONTROL 18xx to the 24 VDC power supply You will now see that the status LED on the front panel of the VC 1801 is lit red Connect the VIBROCONTROL 18xx to a PC that has the Com...

Page 60: ...output should not exceed 100 mA The relays are EMC protected by means of TWS transorbers which limit the maximum voltage to about 30 V DC Power supply Max power consumption 24 V DC 5 Total power loss...

Page 61: ...Series Extension Modules for VIBROCONTROL 1850 1860 70 EN UNRESTRICTED DOCUMENT 8 2 VIBROCONTROL 1803 1804 Communication Module Ethernet Bridge 8 2 1 Network VIBROCONTROL 1803 1804 are the interface b...

Page 62: ...ort 1 of the device can be used for communication by means of a daisy chain of vibration monitors using a proprietary RS 485 protocol 8 2 3 Properties Functions Communication Hardware Ethernet front R...

Page 63: ...1 RS 485 A 15 Port 1 RS 485 B 16 Port 1 GND 17 Port 2GND 18 Port 2 RS 485 A 19 Port 2 RS 485 B 20 Port 2 GND 21 GND 22 GND 23 24 VDC 24 24 VDC As described later in this manual a VIBROCONTROL 1803 18...

Page 64: ...is used for the permanent communication channel between the PC and the VIBROCONTROL 1803 1804 The recommended connection cable is a standard LAN cable CAT 5E or higher To connect measuring devices wit...

Page 65: ...DHCP which means that it will automatically be given an IP address Any PC attached to the same network should now be able to see this device Any software capable of finding devices on a local network...

Page 66: ...s information window lists a number of the current parameters used by the device The MAC address is a given value that can be changed only by the manufacturer The IPv4 address is the address provided...

Page 67: ...N The ModbusBaudRate set to 38400 by default and should only be changed if absolutely necessary There are two options for Modbus communication Each has its own TCP interface ModbusTCP port 1 set by de...

Page 68: ...ult to 4570 1x7xModbus Enable and use 1x7xModbus and TCP interface 1x7xModbus_TcpPort port 1 set by default to 4571 The selected IP addresses of the VC 1803 1804 devices must not be identical with the...

Page 69: ...cturer s product name read only Log to flash If Log to flash is enabled log files will be stored in the internal flash memory of the device Date Time UTC Time organization in combination with data log...

Page 70: ...re identical to the gateway D can be any number between 2 and 255 but must NOT be identical with another device within the network Subnet Mask Normally 255 255 255 0 Default Gateway A B C 1 is the add...

Page 71: ...es here 8 2 5 7 Menu Firmware If the device is functioning properly the parameter settings should be saved under Downloads Click on Generate MSE Mark text Click on the Send to OneNote icon Select the...

Page 72: ...ot Any changes made to the settings of the VC 1803 04 will only be activated after the device is restarted To activate restart click on the Reboot button The status LED flashes Green during the reboot...

Page 73: ...IBROCONTROL 18x0x series monitors can be connected with a PC in various ways Direct connection via USB As part of an RS 485 communication chain VC 1803 04 Via a local network LAN and VC 1803 04 After...

Page 74: ...nication is not established check the port under Port settings Start the search process of the connected monitoring modules with Start search After the search function has ended with Start search all...

Page 75: ...Br el Kj r Vibro C106834 002 V06 Page 75 of 110 Technical alterations reserved Br el Kj r Vibro Instruction VC 1800 Series Extension Modules for VIBROCONTROL 1850 1860 70 EN UNRESTRICTED DOCUMENT...

Page 76: ...ctory settings when the user transfers the changes to the monitor Then the official factory setting will no longer be in effect The factory settings can be loaded onto the device again under the Defau...

Page 77: ...x to a PLC PC EN UNRESTRICTED DOCUMENT 9 1 1 Making Settings with the Compact Setup Software 1 Set up a connection with a VC 18x0 via the USB 2 0 interface 2 Open the Compact Setup software 3 To add a...

Page 78: ...Page 78 of 110 Br el Kj r Vibro C106834 002 V06 Technical alterations reserved EN Finish with Finish Confirm notice with OK...

Page 79: ...RS 485 interface To set up communication with a PC a VIBROCONTROL 1803 04 is also needed see also 8 2 VIBROCONTROL 1803 1804 Communication Module Ethernet Bridge To use the RS 485 interface connect th...

Page 80: ...04 communication module The VIBROCONTROL 1803 04 communication module is connected with an Ethernet network via a LAN cable Communication module is connected with the VC 18xx via the respective RS 48...

Page 81: ...NTROL 18xx to a PLC PC EN UNRESTRICTED DOCUMENT NOTE Only one unique IP address may be assigned for a VC 1803 04 module It multiple VC 803 04 modules are being used IP addresses must not be assigned d...

Page 82: ...Page 82 of 110 Br el Kj r Vibro C106834 002 V06 Technical alterations reserved EN Select Add Device Click on the Search for devices option Continue with Next...

Page 83: ...ical alterations reserved Br el Kj r Vibro Instruction VC 1800 Series Connecting the VIBROCONTROL 18xx to a PLC PC EN UNRESTRICTED DOCUMENT 9 3 1 Example of Compact Setup Communication TCP IP 192 168...

Page 84: ...module 2 Connect the VC 1803 04 communication module with one or more VIBRONTROL 18xx devices via the RS 485 interface see also 9 2 RS 485 interface Making Settings with the Modbus Program 1 Open the...

Page 85: ...age 85 of 110 Technical alterations reserved Br el Kj r Vibro Instruction VC 1800 Series Connecting the VIBROCONTROL 18xx to a PLC PC EN UNRESTRICTED DOCUMENT Click on the Search for devices option Co...

Page 86: ...Page 86 of 110 Br el Kj r Vibro C106834 002 V06 Technical alterations reserved EN 9 4 1 Example of Modbus TCP Communication TCP IP 192 168 192 xxx Modbus TCP 192 168 192 50 192 168 192 171 4571...

Page 87: ...0 CCW 0x2030 40006 0 5 u8 system_failure_relay OK state 0 No Alarm 0 Alarm 1 40019 5 0 5 u8 transducer_input_1 overload OK Overload_state 0 Overload_state 0 Overload_state 1 40046 5 0 5 u8 transducer_...

Page 88: ...and_2 kurtosis_detector alert_alarm No Alarm 0 Alarm 1 40038 5 0 5 u8 transducer_input_1 band_2 kurtosis_detector danger_alarm No Alarm 0 Alarm 1 Transducer 2 40048 2 float transducer_input_2 band_1 v...

Page 89: ...larm No Alarm 0 Alarm 1 40077 5 0 5 u8 transducer_input_3 band_1 vibration_detector danger_alarm No Alarm 0 Alarm 1 40078 2 float transducer_input_3 band_2 vibration_detector measuring_result 40080 0...

Page 90: ...0 Alarm 1 40108 2 float transducer_input_4 band_2 envelope_detector_1 measuring_re sult 40110 0 5 u8 transducer_input_4 band_2 envelope_detector_1 alert_alarm No Alarm 0 Alarm 1 40110 5 0 5 u8 transdu...

Page 91: ...figurable_output_3 analog 40017 0 5 u8 configurable_output_4 relay OK Relay closed 0 Relay closed 0 Relay open 1 40017 5 2 float configurable_output_4 analog 40130 5 2 float process_input_1 measuring_...

Page 92: ...ween VC 18x0 vibration monitors and the VC 1803 VC 1804 communication module an RS 485 connection must be set up from the VC 18x0 devices to port 1 of the VC 1803 VC 1804 To prevent a communication co...

Page 93: ...tors must be disconnected from the 24 V DC supply voltage CAUTION Ambient temperatures that are too hot can destroy the electronics in the device Please make certain to observe the specified temperatu...

Page 94: ...ay only be carried out in a de energized state 10 2 Terminal Connections There is a risk of mismatch when setting up the connections An incorrect connection can destroy the device A label on the side...

Page 95: ...xx EN UNRESTRICTED DOCUMENT NOTE The VC 18xx devices are equipped with resistors or diodes at the terminals for sensors If the inputs are not used the resistors must remain connected In addition disab...

Page 96: ...g cables must be laid on suitable equipotential bonding The following order is recommended during installation 1 Connect the sensors 2 Connect the relay and analog outputs 3 Connect the power supply 1...

Page 97: ...s Vibration Velocity Sensors The 2 wire speed sensors are connected to the terminals signal Input and GND Input Up to 4 velocity sensors can be connected to a VC 1860 Additional sensor connections are...

Page 98: ...and voltage 24 V shared Up to 5 displacement sensors can be connected to a VC 1870 Vibration displacement sensors 13 Displacement 1 15 24 V 14 GND 16 Displacement 2 15 24 V 14 GND 17 Displacement 3 1...

Page 99: ...tput and relay Alert and Danger OK relay tacho alarm inhibit and self test The four outputs can be configured via Compact Setup software either as analog signal outputs or as relays outputs Analog out...

Page 100: ...he requirements of IEC 60947 1 and IEC 60947 3 and be suitable for the application 10 4 Powering and Starting up the Device After the 24 V DC supply voltage is connected or a device setting is changed...

Page 101: ...carefully pulling the DIN rail bus module down in the direction of the longitudinal axis of the VIBROCONTROL 18xx enclosure It can be mounted in the same way NOTE Make certain when placing the module...

Page 102: ...ernal forced ventilation This device has no external ventilation requirements as long as the surface temperature during operation does not exceed the maximum ambient temperature value Ta stated elsewh...

Page 103: ...t is proportional to the measuring range Tolerance max 0 3 Voltage load min 10 k Current load max 400 Max voltage 28 V Max current 100 mA ON resistance 12 9 Max OFF status leakage current 10 uA OK saf...

Page 104: ...1 or IEC 62368 1 the restrictions regarding the ambient temperature and relative humidity must be observed Maximum relative humidity 95 RH non condensing at 40 C Pollution degree 2 indoor use Maximum...

Page 105: ...hannel Please check the integrity of the connection cable on both sides i e at the side of the sensor and at input terminals on the enclosure of the vibration monitor If faulty behavior of the device...

Page 106: ...y may only be carried out in a de energized state Dispose of systems cables and sensors after use in an environmentally responsible manner and in compliance with national regulations You can also send...

Page 107: ...rations reserved Br el Kj r Vibro Instruction VC 1800 Series Appendix A Backup Battery Data Sheet EN UNRESTRICTED DOCUMENT 14 Appendix A Backup Battery Data Sheet The VIBROCONTROL 1804 includes RAM an...

Page 108: ...Page 108 of 110 Br el Kj r Vibro C106834 002 V06 Technical alterations reserved EN...

Page 109: ...Br el Kj r Vibro C106834 002 V06 Page 109 of 110 Technical alterations reserved Br el Kj r Vibro Instruction VC 1800 Series CE Declaration EN UNRESTRICTED DOCUMENT 15 CE Declaration...

Page 110: ...r Vibro A S Lyngby Hovedgade 94 2800 Lyngby Denmark Phone 45 77 41 25 00 Fax 45 45 80 29 37 BK Vibro America Inc 1100 Mark Circle Gardnerville NV 89410 USA Phone 1 775 552 3110 Corporate E Mail info...

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