6-5
Confidential
Disassembly Flowchart
Control panel ASSY
Scanner cover
(Scanner unit)
(including ADF)
ADF & document
cover ASSY
Scanner cover
support/damper
Speaker
Main PCB shield
Main PCB
CR encoder strip
Head cover
Print head
Ink refill ASSY
Maintenance unit
Flushing box
Power supply PCB
MJ PCB
Carriage PCB ASSY
Ink absorber felt
Ink absorber box
PF encoder disk
Jam clear cover
Engine unit
Media module cover
Ink cartridge cover
Front cover
Main PCB
shield frame
Side cover L/R
Disassembly of
ADF & document
cover ASSY
Upper cover
Paper tray ASSY
80/80
30/30
25/25
35/55
10/10
10/20
15/15
15/15
5/5
5/5
5/5
5/5
5/10
5/10
30/10
20/20
15/20
30/50
20/50
50/50
35/35
35/35
35/40
- / -
30/40
15/10
10/10
10/10
45/45
Disassembly/reassembly
standard time (seconds)
6.1.2
6.1.2
6.1.7
6.1.7
6.1.8
6.1.8
6.1.7
6.1.9
6.1.9
6.1.9
6.1.11
6.1.11
6.1.11
6.1.11
6.1.14
6.1.13
6.1.13
6.1.1
6.1.10
6.1.10
6.1.8
(Note 5)
(Note 6)
(Note 4)
(Note 3)
(Note 2)
(Note 1)
6.1.11
6.1.12
6.1.12
6.1.12
6.1.5, 6.1.6
6.1.3
6.1.4
6.1.15
(BHL9_A4_Flow)
Sensors, encoders, and thermistors
(Note 1) The ADF unit has the document sensor PCB.
(Note 2) The control panel PCB has the scanner cover sensor and ink cartridge cover sensor.
(Note 3) The engine unit has the registration sensor PCB and PF encoder PCB (having PF encoder sensor).
(Note 4) The carriage PCB in the head/carriage unit has the paper width sensor, head thermistor, and CR encoder sensor.
(Note 5) The ink refill ASSY has the ink cartridge detection sensor PCB (having four ink cartridge detection sensors) and ink
empty sensor PCB (having four ink empty sensors and the casing internal temperature thermistor).
(Note 6) The maintenance unit has the purge cam switch and cap lift cam switch. The ASF motor unit has the ASF encoder
sensor.
Summary of Contents for MFC 5490CN - Color Inkjet - All-in-One
Page 7: ...v Confidential SAFETY PRECAUTIONS ...
Page 8: ...vi Confidential ...
Page 9: ...vii Confidential ...
Page 10: ...viii Confidential ...
Page 11: ...ix Confidential ...
Page 12: ...x Confidential ...
Page 13: ...xi Confidential ...
Page 14: ...Confidential CHAPTER 1 PARTS NAMES AND FUNCTIONS ...
Page 18: ...1 3 Confidential 1 2 CONTROL PANEL 11 10 8 9 7 1 2 3 4 5 6 ...
Page 19: ...1 4 Confidential ...
Page 21: ...Confidential CHAPTER 2 SPECIFICATIONS ...
Page 28: ...2 6 Confidential 2 2 SPECIFICATIONS LIST ...
Page 29: ...2 7 Confidential ...
Page 30: ...2 8 Confidential ...
Page 31: ...2 9 Confidential ...
Page 32: ...2 10 Confidential ...
Page 33: ...2 11 Confidential ...
Page 34: ...2 12 Confidential ...
Page 35: ...2 13 Confidential ...
Page 36: ...Confidential CHAPTER 3 THEORY OF OPERATION ...
Page 88: ...Confidential CHAPTER 4 ERROR INDICATION AND TROUBLESHOOTING ...
Page 142: ...Confidential CHAPTER 5 HANDLING DATA HELD IN THE MACHINE PRIOR TO REPAIR ...
Page 149: ...Confidential CHAPTER 6 DISASSEMBLY REASSEMBLY AND LUBRICATION ...
Page 240: ...Confidential CHAPTER 7 ADJUSTMENTS AND UPDATING OF SETTINGS REQUIRED AFTER PARTS REPLACEMENT ...
Page 246: ...7 4 Confidential 8 Alert warning message of WHQL appears Click Continue Anyway to proceed ...
Page 254: ...7 12 Confidential Head Positioning Test Pattern ...
Page 258: ...7 16 Confidential Paper Feeding Check Pattern for the Paper Feed Roller ...
Page 259: ...7 17 Confidential Paper Feeding Check Pattern for the Paper Ejection Roller ...
Page 261: ...7 19 Confidential Vertical Alignment Check Patterns 2 2 ...
Page 265: ...7 23 Confidential Left and Right Margin Check Pattern ...
Page 266: ...7 24 Confidential Bottom Margin Check Pattern ...
Page 276: ...7 34 Confidential A B C D ...
Page 279: ...Confidential CHAPTER 8 CLEANING ...
Page 283: ...Confidential CHAPTER 9 MAINTENANCE MODE ...
Page 291: ...9 6 Confidential Scanning Compensation Data List ...
Page 294: ...9 9 Confidential Test Pattern ...
Page 299: ...9 14 Confidential Configuration List ...
Page 314: ...9 29 Confidential Paper Feeding Check Pattern for the Paper Feed Roller ...
Page 315: ...9 30 Confidential Paper Feeding Check Pattern for the Paper Ejection Roller ...
Page 320: ...9 35 Confidential Vertical Alignment Check Patterns 1 2 ...
Page 321: ...9 36 Confidential Vertical Alignment Check Patterns 2 2 ...
Page 325: ...9 40 Confidential Left and Right Margin Check Pattern ...
Page 326: ...9 41 Confidential Bottom Margin Check Pattern ...
Page 356: ...App 2 3 Confidential 8 Alert warning message of WHQL appears Click Continue Anyway to proceed ...
Page 436: ...App 6 4 Confidential B Power supply PCB 100 V series ...
Page 437: ...App 6 5 Confidential B Power supply PCB 200 V series ...