Brodie BiRotor Plus Installation & Operation Manual Download Page 9

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IOM Single Case BiRotor Plus R06

Receipt of Shipment

When the instrument is received, inspect the outside of 
the packing case for any damage that may have occurred 
during shipment. If the packing case is damaged notify the 
carrier immediately and follow their claim procedures. 

Any 

damage incurred during shipment is the carrier’s 
responsibility and is not part of the factory warranty

.

If the packaging is undamaged locate the envelope 
containing the packing list, this will generally be on the 
outside of the box. Carefully remove all the contents from 
the packaging checking for any damage. Make certain 
spare or replacement parts are not discarded with the 
packing material. 

Check the items against the packing list for correct parts 
and quantities. If any items are incorrect or damage please 
contact your sales representative immediately, quoting the 
sales order reference number.

Return of Shipment

To be able to process returned goods quickly and 
effi ciently, it is IMPORTANT that you provide essential 
information. Do not return any assembly or part without an 
“R.M.A.” (Return Material Authorization). A letter 
describing the problem; corrective action (if any); and the 
work to be performed at the factory should be included 
with the shipment. “R.M.A.” forms can be obtained from the 
local Sales Agent or Brodie International.

If an instrument has been exposed to process fl uid, in 
addition to the RMA, a decontamination statement will be 
required.

A decontamination form is included in the back of this   
manual. 

Note: When an instrument is removed from 

service it must be thoroughly drained and hazardous 
substances neutralized. Any material removed from the 
meter must be disposed of in accordance with local 
regulations.

Placing the instrument upright on the inlet fl ange will aid 
drainage. Process connections must be sealed to prevent 
leakage of residual product during shipment. Contact the 
local carrier for information on requirements.

Any item must be securely packed and larger instruments 
mounted on wooden pallets or skids for shipment. The 
exterior of pallet mounted items should be protected by a 
suitable means such as a wooden crate.

Place a copy of the RMA inside the shipping container and 
attach it physically to the material being returned. A copy 
of your packing list should be placed inside an envelope 
and attached to the outside of the shipping container or 
placed inside the container.

Failure to follow the above procedures could possibly result 
in a considerable delay due to improperly or totally
unidentifi ed items.

Storage

Brodie International instruments are precision devices and 
should be handled and stored with care. The inlet and 
outlet covers should remain on the instrument until the 
unit is ready for installation.

If extended storage is required it is recommend that
the instrument be placed in an environmentally controlled 
warehouse, if it is not possible, the instrument should be 
stored in a water proof lined wooden box, desiccant packs 
should be taped to the inside of the instrument end 
connections before they are sealed to reduce the effect 
of humidity, depending on the storage time it may also be 
preferable to use a compatible corrosion inhibitor. 

Care should be taken to remove any storage protection 
items before installing the instrument.

If an instrument is removed from service for an extended 
period of time it should be fl ushed with an appropriate 
corrosion inhibitor before being place in long term storage 
as mentioned above.

Ship the container to:

Brodie Meter Co., LLC
Product Service Department
19267 Hwy. 301 North
Statesboro, GA 30461
Phone: 912-489-0200
Fax: 912-489-0294
[email protected]

Summary of Contents for BiRotor Plus

Page 1: ...Page 1 26 IOM Single Case BiRotor Plus R06 Installation Operation Manual BiRotor Plus 2 Single Case...

Page 2: ...Page 2 26 IOM Single Case BiRotor Plus R06...

Page 3: ...General 10 2 Removal Replacement of Circuit Board 10 3 Removal Replacement of Pick Off Sensors 10 4 Removal of the Measuring Unit from the Process Line 10 5 Removal of the Measuring Unit from the Inst...

Page 4: ...ontents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express...

Page 5: ...ed with in the instruction manual or marked on the instruments name plates Install the equipment as specified in the installation instructions of the appropriate manual and in accordance to local and...

Page 6: ...custody transfer label this label details the working flow range associated with a particular weights and measures approval It should be noted that these may not be the same therefore in trade applic...

Page 7: ...e or uncontrolled chemical reactions It is the end users responsibility to provide fire protection measures and equipment in accordance with the local regulations It is the end users responsibility to...

Page 8: ...ust be made from stainless steel grade A1 70 or A2 70 and be torqued to a value of 55 in lbs upon installation its is the end users responsibility to ensure this happens It is the end users responsibi...

Page 9: ...cing the instrument upright on the inlet flange will aid drainage Process connections must be sealed to prevent leakage of residual product during shipment Contact the local carrier for information on...

Page 10: ...ting parts Principle of Operation The operation of the meter is embodied in the function of the measuring rotors they are always dynamically balanced but hydraulically unbalanced during operation The...

Page 11: ...y Voltage Less 5 70 mA max Open Collector Max voltage 30 VDC Max current 125 mA Max power 0 5 W Performance SB25X Linearity Standard Rotors 0 15 Over Standard Flow Range 0 25 Over Extended Flow Range...

Page 12: ...suitable hardware as specified in the local codes and regulations Ensure that the connections are made tight and torqued to the correct values 3 Connect the instrument wiring refer to Figures 9 1 and...

Page 13: ...must be closed all electrical connections are complete and all covers are in place 1 To pressurize the system slowly open the inlet valve so as to prevent system shock Slowly allow product to enter t...

Page 14: ...low the temperature to stabilize 9 3 Custody Transfer A meter factor will need to be established under actu al operating conditions if the instrument is to be used in custody transfer applications Thi...

Page 15: ...l measuring element contains closely meshed moving parts care should be taken not to insert figures into the rotors or timing gears as this will cause injury NOTE All Item Numbers referenced in this s...

Page 16: ...sor in the sensor housing If only one pick off sensor is present it should be inserted in the hole labelled A Secure with the hold down washer and Allen screws and replace the circuit board 10 4 Remov...

Page 17: ...rew from the end plate at the timing gear end of the measuring unit assembly NOTE A flat head screwdriver may be used in conjunction with the slots on the end plate to aid in its removal Excessive for...

Page 18: ...ing unit housing on it s side so that the name plate label in on the bottom and the outlet end facing away from you Then with the tapered ands of the rotors also facing away from you the right hand ro...

Page 19: ...ht hand timing gear to a torque setting of 35 in lbs 3 Loosen the nut of the left hand timing gear 4 Place 0 003 shims in front and behind the tooth of the left hand rotor Once the shims are in place...

Page 20: ...information consult factory Whenordering the following information must be furnished 1 Part number and description 2 Model number of flow meter 3 Serial number of flow meter 4 Quantity required When o...

Page 21: ...Page 21 26 IOM Single Case BiRotor Plus R06 Figure 11 1 Complete Measuring Unit Assembly...

Page 22: ...150 ANSI MTR s 1 56819 100N Outlet Housing 150 ANSI MTR s and NACE 56819 040M Outlet Housing DIN PN 16 and PN 40 MTR s 56819040N Outlet Housing DIN PN 16 and PN 40 MTR s and NACE 56819 300M Outlet Hou...

Page 23: ...1500909D Approved Stopping Plug 1 43 SD442 Plastic Cap Plug 1 Table 11 1 Parts List Single Case BiRotor Plus Continues Notes Items marked with a are recommended spare parts 1 These items are only ava...

Page 24: ...ction 7 Specifications Power failure Ensure power is connected to the device and all associated accessories Meter rotors jammed with debris Remove debris from rotors and check for damage to rotors tim...

Page 25: ...ie are not covered by this limited warranty and shall be at Buyer s expense Brodie shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon...

Page 26: ...m or cause of action Buyer agrees that in no event shall Brodie s liability to buyer and or its customers extend to include incidental consequential or punitive damages The term consequential damages...

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