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10

Symptom

Possible Cause

Service Required

Faulty Register.

Remove register and see if output shaft on adjustor rotates with 
metered fluid flow. If output shaft on adjustor rotates, replace register.

Remove adjustor and see ff output shaft on counter base plate rotates 
with metered fluid flow. If output shaft of counter base plate assembly 
rotates, then inspect the following:
1. Check coupling on input shaft of adjustor to see if it's broken. If 
broken, replace coupling.
2. If coupling is not broken, replace adjustor.

Meter is not timed properly.

Check rotor clearances as described in Section 4-6. If discrepancy is 
found, re-time rotors.

Damaged rotors.

Remove rotors as described in Section 4-3A and 4-3B. It rotors are 
scored or galled, clean them as described in Section 4-4. If rotors are 
damaged beyond repair, replace with a new set. Install rotors as 
described in Section 4-5.

Worn ball bearings.

Remove ball bearings as described in Section 4-3A and 4-3B. Check 
to see if ball bearings turn freely with no free play. If discrepancy is 
found, replace ball bearings and install as described.

Damaged gears in counter 

base plate assembly.

Disassemble counter base plate assembly. Check for worn or 
damaged gears. Replace gears as necessary and re-assemble.

Meter runs but is 

noisy.

Meter runs but 

counter does not 

register.

Faulty adjustor or broken 

coupling between adjustor and 

counter base plate.

Table 5.1 Troubleshooting

5.0 Troubleshooting

Table 5.1 has been provided to aid in basic troubleshooting.  Disassembly procedures are coverd in
Section 4.0 Maintenance.  If the flowmeter is found to be in need of repair, it is important that
servicing be preformed by trained and qualified service personnel and it is recommended the user
contact the Brodie Meter Co., LLC Repair Department.

6.0 Parts List

This section contains the necessary parts required to make up any standard unit that is covered in
this bulletin. Each parts list also contains the recommended spare and replacement parts denoted
by an asterisk. For items that are not listed, or additional information consult factory. When
ordering, the following information must be furnished:

1. Part number and  description
2. Model number of flowmeter
3. Serial number of flowmeter
4. Quantity required

When ordering items of a material or special construction not indicated in the Parts List, furnish the
following information so that the part number of the item can be determined.

1. Item number and description
2. Specific material of item
3. Model number of flowmeter
4. Serial number of flowmeter
5. Quantity required

Summary of Contents for BiRotor BA-89

Page 1: ...th 30461 PO Box 450 Statesboro GA 30459 0450 Phone 912 489 0200 Fax 912 489 0294 www brodiemeter com Manufacturers of BiRotors Oval Gear Meters and Control Valves X BA89 Revision 01 Brodie BiRotor Mod...

Page 2: ...2222222 2...

Page 3: ...ion of your process at risk Look alike substitutions may result in fire electrical hazards or improper operation Ensure that all equipment doors are closed and protective covers are in place except wh...

Page 4: ...for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees expressed or implied regarding the products or se...

Page 5: ...Buyer s expense Brodie shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by an authorized Brodie representative...

Page 6: ......

Page 7: ...1 Blocking Rotors 7 Figure 4 2 Filing Rotors 7 4 4 Cleaning Measuring Unit 8 4 5 Reassembly of Measuring Unit 8 4 6 Timing Gear Adjustment 9 4 7 Adjusting End Clearance 9 4 8 Completion of Measuring...

Page 8: ...rator at the time of installation to adjust the output of the measuring unit to read in an exact number of units of volume Thus the accuracy adjustor acts as a variable gear changer similar to the spe...

Page 9: ...racy Curve Figure 1 2 Typical Pressure Drop Curve Figure 1 3 Dimensions For Certified Dimension Prints Contact Factory Table 1 1 Dimensions Dimensions A B C D E F G H J K L M N P R Inches 30 1 8 8 1 8...

Page 10: ...the back of this manual see Appendix A If the meter is removed from service it must be thoroughly drained and neutralized before it is packed for shipment Care must be taken to ensure that product re...

Page 11: ...ation 1 When the meter is first put into operation or at any time the meter has been drained it should be started slowly until all air has been exhausted from the outer housing 2 To prevent high shock...

Page 12: ...the mechanical friction Any leaky shut off valves or check valves which would permit the meter to drain should be repaired or replaced 2 A petroleum meter should be kept free of water Usually regular...

Page 13: ...s clear of these parts et all times At no time should the hands be used to brace the parts while servicing 4 3 Disassembly of Measuring Unit Reference Figure 4 2 1 Position the Measuring Unit Assembly...

Page 14: ...the bearings 4 Ball bearings should be cleaned and inspected for wear Excessive wear dictates the need for bearing replacement 5 All gears and shafts in the gear assembly should be inspected Check all...

Page 15: ...adjustment 1 Loosen the adjustment nuts item 15 on the front rotor shaft and tighten the adjustment screws item 24 of on the outlet side pushing the rotors against the front plate 2 Determine the cle...

Page 16: ...Check for worn or damaged gears Replace gears as necessary and re assemble Meter runs but is noisy Meter runs but counter does not register Faulty adjustor or broken coupling between adjustor and cou...

Page 17: ...2 153971 3 Inlet Housing 1 89545 150 4 Ctr Base Plate 1 89750 5 Gasket 1 51156 6 Screw 9 151251 7 Adjustor 1 4200 8 Screw 4 150565 9 Measuring Unit Assembly 1 89505 010 10 Screw 22 151022 11 Nut 22 15...

Page 18: ...12121212121212 12 Figure 6 2 Measuring Unit Assembly Model BA 89 Figure 6 3 Counter Base Plate Assembly Model BA 89...

Page 19: ...er 2 151901 20 Retaining Ring 1 153953 019 21 Driven Gear Assembly 1 89525 22 Gear Shaft 1 80527 23 End Plate 2 89516 24 Adjustment Screw 4 150987 25 Bearing Retainer 1 89605 010 Table 6 3 Parts List...

Page 20: ...14141414141414 14 This page intentionally left blank...

Page 21: ...15 Appendix A Decontamination Statement...

Page 22: ...16161616161616 16 This page intentionally left blank...

Page 23: ...17 Appendix B Customer Problem Report...

Page 24: ...18181818181818 18 This page intentionally left blank...

Page 25: ...3...

Page 26: ...s or guarantees express or implied regarding the products or services described herein or their use or applicability Brodie Meter Co LLC reserves the right to modify or improve the designs or specific...

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