background image

6666666

6

4.0 Maintenance

CAUTION

Extreme care must be exercised when the 

measuring chamber is exposed and handled. Hands 

must be kept clear of the timing gears, rotors and 

measuring chamber or serious personal injury can 

occur. Due to the precision balance of the rotors and 

timing gears, they can be set in motion easily. Keep 

hands clear of these parts at all times! At no time 

should hands be used to brace these parts while 

servicing.

4.1 General

The amount of maintenance necessary for
efficient meter performance depends upon such
factors as:

1. Continuity of Operation  A meter which

operates almost continuously, obviously will
require more attention than one on
intermittent duty.

2. Rate of Flow  The practical life of any piece of

equipment is proportional to its speed of
operation. A meter operating at, or close to its
maximum rating will naturally have a shorter
life than one operating at a reduced rate.

3. Lubricating Value of Product  Other factors

being equal, a meter handling a light
lubricating oil will have a longer life than one
measuring a dry motor fuel.

4. Cleanliness of Product  Abrasive solid matter

accelerates meter wear.

Meters that are given a little attention regularly
will deliver better performance and have a
longer life than those that are given no attention
until they have failed. Frequently a meter’s
performance will depend, to a considerable
extent, upon the proper functioning of the
accessory equipment in the piping system.
Following are listed some of the conditions and
factors influencing meter performance:

1. A meter should be kept filled with the liquid it

is measuring. Draining results in the formation
of deposits and gums which increase the
mechanical friction. Any leaky shut off valves
or check valves which would permit the meter
to drain should be repaired or replaced.

2. A petroleum meter should be kept free of

water. Usually, regular inspection and draining
of storage tanks is sufficient protection.

3. Clean the strainer basket frequently.
4. Soft closing loading valves or shock

chambers for eliminating water hammer
should be kept in good working order.

5. The valves and operating mechanism of an

air eliminator should be given occasional
inspection. This is especially true where a
critical air condition exists and for this reason,
meter performance is very dependent upon
proper air elimination. The valves and
operating mechanism of an air eliminator are
subject to very difficult operating conditions.
With some products alternate wetting and
drying results in gum formations. The vapors
of most petroleum products are more
corrosive than the liquids. In some
installations salt air is a corrosive factor.

6. The counter of the meter should be given

some protection during extreme weather
conditions.

7. A meter taken out of service for any length of

time should be filled with light lubricating oil.

8. Keep appropriate service bulletins available

for reference.

CAUTION

Before performing any disassembly or reassembly 

procedures, all flow to meter should be off. All 

electrical connections to accessories should be 

disconnected. Service should be performed by 

trained and qualified personnel only.

4.2 Removal of Measuring Unit

(Reference Figure 4.1)

1. Remove drain plug (item 16), drain meter and

replace plug.

2. Remove all accessories, including adjustor

(item 7) and counter base plate (item 4) by
removing screws (items 6 and 8).

3. Remove meter from line to allow for further

disassembly.

4. Turn the meter on end, to rest on the inlet

flange.

5. Remove nuts and screws (items 10 and 11)

and lift off the outlet housing (item 15).

Summary of Contents for BiRotor BA-89

Page 1: ...th 30461 PO Box 450 Statesboro GA 30459 0450 Phone 912 489 0200 Fax 912 489 0294 www brodiemeter com Manufacturers of BiRotors Oval Gear Meters and Control Valves X BA89 Revision 01 Brodie BiRotor Mod...

Page 2: ...2222222 2...

Page 3: ...ion of your process at risk Look alike substitutions may result in fire electrical hazards or improper operation Ensure that all equipment doors are closed and protective covers are in place except wh...

Page 4: ...for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees expressed or implied regarding the products or se...

Page 5: ...Buyer s expense Brodie shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by an authorized Brodie representative...

Page 6: ......

Page 7: ...1 Blocking Rotors 7 Figure 4 2 Filing Rotors 7 4 4 Cleaning Measuring Unit 8 4 5 Reassembly of Measuring Unit 8 4 6 Timing Gear Adjustment 9 4 7 Adjusting End Clearance 9 4 8 Completion of Measuring...

Page 8: ...rator at the time of installation to adjust the output of the measuring unit to read in an exact number of units of volume Thus the accuracy adjustor acts as a variable gear changer similar to the spe...

Page 9: ...racy Curve Figure 1 2 Typical Pressure Drop Curve Figure 1 3 Dimensions For Certified Dimension Prints Contact Factory Table 1 1 Dimensions Dimensions A B C D E F G H J K L M N P R Inches 30 1 8 8 1 8...

Page 10: ...the back of this manual see Appendix A If the meter is removed from service it must be thoroughly drained and neutralized before it is packed for shipment Care must be taken to ensure that product re...

Page 11: ...ation 1 When the meter is first put into operation or at any time the meter has been drained it should be started slowly until all air has been exhausted from the outer housing 2 To prevent high shock...

Page 12: ...the mechanical friction Any leaky shut off valves or check valves which would permit the meter to drain should be repaired or replaced 2 A petroleum meter should be kept free of water Usually regular...

Page 13: ...s clear of these parts et all times At no time should the hands be used to brace the parts while servicing 4 3 Disassembly of Measuring Unit Reference Figure 4 2 1 Position the Measuring Unit Assembly...

Page 14: ...the bearings 4 Ball bearings should be cleaned and inspected for wear Excessive wear dictates the need for bearing replacement 5 All gears and shafts in the gear assembly should be inspected Check all...

Page 15: ...adjustment 1 Loosen the adjustment nuts item 15 on the front rotor shaft and tighten the adjustment screws item 24 of on the outlet side pushing the rotors against the front plate 2 Determine the cle...

Page 16: ...Check for worn or damaged gears Replace gears as necessary and re assemble Meter runs but is noisy Meter runs but counter does not register Faulty adjustor or broken coupling between adjustor and cou...

Page 17: ...2 153971 3 Inlet Housing 1 89545 150 4 Ctr Base Plate 1 89750 5 Gasket 1 51156 6 Screw 9 151251 7 Adjustor 1 4200 8 Screw 4 150565 9 Measuring Unit Assembly 1 89505 010 10 Screw 22 151022 11 Nut 22 15...

Page 18: ...12121212121212 12 Figure 6 2 Measuring Unit Assembly Model BA 89 Figure 6 3 Counter Base Plate Assembly Model BA 89...

Page 19: ...er 2 151901 20 Retaining Ring 1 153953 019 21 Driven Gear Assembly 1 89525 22 Gear Shaft 1 80527 23 End Plate 2 89516 24 Adjustment Screw 4 150987 25 Bearing Retainer 1 89605 010 Table 6 3 Parts List...

Page 20: ...14141414141414 14 This page intentionally left blank...

Page 21: ...15 Appendix A Decontamination Statement...

Page 22: ...16161616161616 16 This page intentionally left blank...

Page 23: ...17 Appendix B Customer Problem Report...

Page 24: ...18181818181818 18 This page intentionally left blank...

Page 25: ...3...

Page 26: ...s or guarantees express or implied regarding the products or services described herein or their use or applicability Brodie Meter Co LLC reserves the right to modify or improve the designs or specific...

Reviews: