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Brobo FA 3000K, Product And Maintenance Manual

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Brobo FA 3000K Product And Maintenance Manual Download Page 7

 

 
 

2.2 

Minimum Requirements 

 

For the machine to operate correctly, the place where the saw is to be positioned must be in the vicinity of and 
satisfy the following conditions: 
 

1)  5-wire 415 VAC 3-phase with neutral wire and ground 

 

2)  Lighting more than 500 LUX 

 

Note that neutral wire MUST be connected to the system.

 Without neutral wire, sensitive electronic equipment 

can be damaged. 

 

 

 

20 August 2016 

Installation of the Machine 

4 

Summary of Contents for FA 3000K

Page 1: ... BROBO WALDOWN DISTRIBUTOR IS PRODUCT AND MAINTENANCE MANUAL FA 3000K FULLY AUTOMATIC SAW MODEL S350D FERROUS SAW BROBO WALDOWN AUST PTY LTD A C N 098 264 316 A B N 42 098 264 316 8 Fowler Rd Dandenong 3175 PO BOX 4274 Dandenong Sth 3164 Victoria AUSTRALIA Tel 61 3 9792 9944 Email info brobo com au Fax 61 3 9791 9955 Website www brobo com au Quality Endorsed Company ISO 9001 Lic 10292 Standards Au...

Page 2: ......

Page 3: ...peration 8 3 3 Semi Automatic and Length Stop Mode 10 3 4 Job Lists 11 4 Unit Maintenance and Consumables 12 4 1 Role of the Operator 12 4 2 General Maintenance of Functioning Components 12 4 3 Maintenance Requirements 14 5 Layouts Assembly and Spare Parts 15 6 Safety and Accident Prevention 30 6 1 Operation of the Machine 30 6 2 Safety Notes 31 6 3 Advice for the Operator 34 6 4 Reference Standar...

Page 4: ...e Only Material Outer Diamater mm Wall Thickness mm Recommended Number of Teeth HOLLOW SECTIONS 20 1 350 2 280 3 220 40 1 260 2 250 3 180 4 160 50 1 350 2 280 3 200 4 180 5 160 80 1 320 2 220 3 200 4 180 5 160 100 1 300 2 200 3 180 4 140 5 120 120 1 300 2 200 3 180 4 160 5 120 SOLID SECTIONS 10 280 20 200 30 160 40 140 50 100 60 80 Table 1 1 Blade Selection Chart Ø350 mm HSS Blade NOTE This chart ...

Page 5: ...ax Cutting Capacity mm RHS Bar 45 115 90 110 RHS Square 45 100 100 90 85 85 RHS Rectangular 45 85 135 90 75 95 Solid Sections 90 60 Table 1 2 Saw Cutting Range NOTE Values based on a full sized new blade Capacity is reduced with a worn or resharpened blade Saw Feed Specifications Feed Rate max 32 mm s Feed Stroke max 125 mm Material Feed Specifications Feed Rate max 500 mm s Feed Stroke max 2590 m...

Page 6: ...the Operator in optimum position accessible to controls and the main cutting area but out of the way of the machine cutting and feeding zone When determining location for the machine ensure that floor is as level as possible and that the requirements from Section 2 below and safety precautions in Section 6 are adequately met Additionally for best performance ensure that the feeder working table is...

Page 7: ...t be in the vicinity of and satisfy the following conditions 1 5 wire 415 VAC 3 phase with neutral wire and ground 2 Lighting more than 500 LUX Note that neutral wire MUST be connected to the system Without neutral wire sensitive electronic equipment can be damaged 20 August 2016 Installation of the Machine 4 ...

Page 8: ...eration is controlled two fold by external push buttons shown in the Figure 3 2 Emergency Stop Start button Reset button and the Main Power switch and the touch screen buttons which are displayed electronically on the Control Panel Figure 3 2 Main Control Screen COMPRESSED AIR SUPPLY 3 PHASE POWER SUPPLY CABLE Machine Status Panel and Re Calibrate Button Initial Cut Length Not Applicable Start Aut...

Page 9: ... on the control panel opening of the guard or loss of air pressure Pressing ANY emergency stop on the machine will turn off all operating machine units in an emergency A machine calibration is required after an emergency stop Activating controlled stop will immediately stop the operation release clamps stop saw motor and retract to home position No calibration is required after a controlled stop P...

Page 10: ...he saw until it hits a hard stop Saw will travel back and then forward until it detects both reverse and forward limits to the travel For best operation it is recommended that saw homes forward against its base and that it is not limited by a screw travel limiter On both feeder and saw homing machine is ready for operation and the control screen will go to the main machine control screen Figure3 2...

Page 11: ...g its length to the calculated cut list length shown in Figure 3 6 Figure 3 6 Calculated Cut List Length 1 Press Cut Length panel 2 Using Num Pad enter Cut Length required 3 Repeat for up to 6 different cut lengths 1 Press Qty Panel 2 Using Num Pad enter desired qty of cuts 3 Repeat for up to 6 different cut lengths Num Pad for Entering Data 20 August 2016 Main Functions and Operation 8 ...

Page 12: ... stroke Once set saw will only travel the minimum distance between start and end point required to make a full cut These start and end cut settings will reset automatically for the next bar Use the following to fine tune the cutting operation Figure 3 8 Fully Automatic Operation Control Buttons On Off Switch with Power Light Home Reset to stop auto cutting Dual Start disabled during auto cutting S...

Page 13: ...e not per bar jobbing but absolute number of cuts required To do this set Part 2 to Qty 0 and then set Part 1 to the length required and any number of qty of cuts The machine will keep cutting and counting with each bar stock up until all cuts are completed 3 3 Semi Automatic and Length Stop Mode You can use the machine in semi automatic mode and feeder as a length stop if you need to use it as a ...

Page 14: ... to go to the job list screen 2 Select the job list you want to retrieve by pressing on the table The job list will become highlighted 3 Press LOAD SELECTED and return to HOME screen Your save job will be loaded and ready for operation On Off Switch with Power Light Home Reset to stop cutting Dual Start Cut to commence a cut Spindle RPM dial to change blade speed 3 100 RPM Saw Feed Rate dial to ch...

Page 15: ...fficient and guarantees maximum productivity with respect to Function of the main components of the machine The machine operational parameters measured or perceived e g the measured cutting feed and rotation rates rate of effort etc 4 2 General Maintenance of Functioning Components General maintenance operations that should be carried out regularly are as follows 1 Keep the main cutting area and t...

Page 16: ...terial Feeder Clamp 5 Regularly check the condition of the feeder radial bearings The bearings are fully sealed non adjustable units If there is any play replace bearings 6 Clean and lubricate all moving joints or sliding surfaces with good quality oil grease including the actuator pivot points 7 During any cutting generously lubricate the blade with coolant using the saw unit pump Actuator Actuat...

Page 17: ...tructions for the machine specified in this manual may create hazards and or safety risks for the operator WARNING UNAUTHORISED MODIFICATIONS REPLACEMENTS USE The manufacturer declines any responsibility whatsoever either civil or criminal in the case of unauthorised interference or replacement of one or more parts or assemblies on the machine or if accessories tools and consumable materials are u...

Page 18: ...d Spare Parts 15 5 LAYOUTS ASSEMBLIES AND SPARE PARTS Figure 5 1 FA 3000K Saw General View Material Feeder Unit Electrical Box FA Cold Saw Unit Main Saw Guard 10 inch Touch Screen Tablet Feeder Guard Steel Roller Table Steel Roller Table ...

Page 19: ...st 2016 Layouts Assemblies and Spare Parts 16 SAFETY NOTE Access past red line to the danger zone MUST be blocked by placement of the machine against the wall and or erecting appropriate barriers or otherwise ...

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Page 35: ...100 mm carries risk of cuts falling in the block openings and subsequently jamming the feeder with danger to the Operator To cut such bars in lengths shorter than 100 mm Operator must make special considerations to ensure clearance of the cut pieces from the cutting area Figure 6 1 Figure 6 1 FA 3000K Block Openings Steel profiles to be cut often contain many dimensional imperfections and long fla...

Page 36: ...2 Safety Notes FA 3000K is a high powered cutting unit Caution is required when operating the machine The machine operator must be fully aware of all the functions and controls in this manual The Employer is responsible for adequately instructing the Operator on the machine operation risks safety devices and noise emissions in addition to being aware of and implementing the accident prevention reg...

Page 37: ...dentified identified in Figures 6 3 Figure 6 3 FA 3000K Danger Zones 2 Person Exposed Any person finding him or herself either completely or partly in the Danger Zone 3 Operator Person or persons given the responsibility for installing operating adjusting maintaining cleaning repairing and transporting the machine Actuator Travel Zone Feeder Clamp Zone Feeder Travel Zone Main Cutting Zone Cutting ...

Page 38: ... qualified electrician should be assigned to maintain and repair the system Check that the power supply cables comply with and are operating within the acceptable range of the saw capabilities Faulty damaged or worn components must be replaced immediately Installation of the earthing system must comply with the requirements stated in the IEC Standards Part 195 Earthing and Protection Against Elect...

Page 39: ...rk performed on the pneumatic or coolant systems must be carried out only after the pressure in the system has been released The Operator must not conduct any risky operations or those not required in the course of normal cutting e g remove swarf from the machine while cutting Always keep the machine working area clean Always check that there are no tools or material left on the feeder and saw ope...

Page 40: ...chines Directive 2 EEC Directive No 91 368 94 68 Amends sections of EEC Directive No 98 37 CE relating to machine safety 3 EEC Directive No 73 23 Low Voltage Directive 4 AS4024 1 1996 Safeguarding of Machinery The following applicable standards relate to Health and Safety at work 1 AS3100 2002 General Requirements for Electrical Equipment 2 Operational Health and Safety OHS 1995 81 1995 Compliance...

Page 41: ...owering up Emergency Stop pressed and on off switch power light is off Check that there is no emergency stop buttons activated and on off switch power light is on Excessive heat sparks or smoke during cutting Blade RPM or feed rate set too high or worn blade Set saw rotational speed appropriate for the cut between 40 to 90 RPM or change the blade Machine not cutting lengths accurately Incorrect bl...

Page 42: ...repairs are to be undertaken Power source is to be isolated prior to opening electrical enclosures Thermal Burn Low Under normal working conditions the profile and the saw blade may become hot during cutting Always wear gloves when handling the profiles after the cut Noise Low No load measured noise level is below 85db A If the noise level becomes unusually high stop and inspect for problem Hazard...

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