Broaster 2400 Series Service Manual Download | Manualshive

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3-4

This tab is the filter motor control and has
two buttons; a Start Pump button and an
Alert Silence button.

There are also two reminders to observe
before filtering the oil. SEE SECTION 9 -
COOKING OIL CARE AND FILTERING
before starting the pump motor.

When the Start Pump button is pressed the
filter running display appears as shown
below.

The timer in the middle of the screen starts
counting up. When it reaches 5:00 minutes
an alert sounds and a reminder flashes (see
below) to close the drain valve. To silence
the alert press the button with the speaker
on it. DO NOT press the Stop Pump button.

Stop

Pump

X

Start / Stop Filter Pump

Filter Pump Running

00:00

Press STOP PUMP after the oil is com-
pletely returned to the cooking well or you
can leave the pump running and it will auto-
matically stop when the counter says 10:00
minutes. See display below.

To return to the Cook Tab, press the red X in
the upper left corner. The Caution Display
will appear advising the oil level be
checked. If the oil level is OK press the
green OK button.

Stop

Pump

X

Start / Stop Filter Pump

Filter Pump Running

00:00

Close Drain Valve

Start

Pump

X

Start / Stop Filter Pump

Filter Pump Run Time

10:00

Limit Reached

FILTER TAB

Cook

Filter

Setup

Help

* Check Filter Pan & Components
* Stir Oil Before Opening Drain Valve

Start

Pump

broaster.com Manual #17280 1/15 Rev 6/15

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Summary of Contents for 2400 Series

Page 1: ...ie are registered trademarks Usage is available only to licensed operators with written authorization from the Broaster Company 2015 Broaster Company Printed In U S A Design Certified By CSA NSF Be sure ALL installers read understand and have access to this manual at all times SERVICE MANUAL BROASTER 2400 PRESSURE FRYER w SmartTouch Manual 17280 1 15 Rev 10 17 ...

Page 2: ......

Page 3: ...each filtering cycle Make sure Pressure Relief Valve and Pressure Gauge ports on bottom of cover are clear of any oil or grease buildup Make sure Pressure Relief Valve and Pressure Gauge ports on bottom of cover are clear of any oil or grease buildup 2400GH Post in prominent locations instructions to be followed in the event that the user smells gas This information can be obtained from your local...

Page 4: ... Gas Ranges ANSI Z83 11 CSA 1 8 to guard against transmission of strain to the gas connectors Failure to restrain the fryer could allow it to move causing hot shortening to spill out or a possible break in the gas line causing an explosive condition broaster com Manual 17280 1 15 Rev 10 15 ...

Page 5: ...SPLAYS 3 4 DISPLAY ACTUAL TEMPERATURE 3 4 CALIBRATION 3 4 ACCESS FOR SERVICE 3 5 COOK FILTER SWITCH 3 6 HI LIMIT CONTROL 3 6 POWER ON INDICATOR LIGHT 3 8 SOLID STATE CONTROLLER 3 8 TEMPERATURE SENSOR PROBE 3 9 4 POWER INPUT BOX 4 1 TIMER SWITCH 4 1 CONTROL ROD 4 2 2400GH PRESSURE FRYER 4 3 TRANSFORMER 2400GH 4 3 2400E PRESSURE FRYER 4 4 CONTACTORS 2400E 4 4 FUSE 2400E 4 5 HEATING ELEMENT 2400E 4 6...

Page 6: ... 6 PRESSURE SYSTEM 6 1 EXHAUST DRAIN TUBE 6 2 EXHAUST TANK 6 2 EXHAUST TUBE 6 3 PRESSURE REGULATING VALVE 6 3 7 MAIN BURNER SYSTEM 7 1 BURNER INFORMATION 7 1 GAS CONVERSION 7 1 LIGHTING INSTRUCTIONS 7 1 VENTILATION 7 2 GAS VALVE POWER CHECK 7 3 FLAME ADJUSTMENTS 7 3 MAIN BURNER FLAME ADJUSTMENT 7 5 MAIN BURNER ORIFICE 7 6 PILOT BURNER ORIFICE 7 7 COMBUSTION CHAMBER 7 8 8 DRAIN VALVE AND FILTER SYS...

Page 7: ...TIPS 9 2 GAS TIPS 9 3 COVER YOKE AND SLIDE TIPS 9 4 PRESSURE SYSTEM TIPS 9 5 PRODUCT TIPS 9 6 FRESH CHICKEN 9 6 FROZEN IQF CHICKEN 9 7 FILTERING TIPS 9 8 TROUBLESHOOTING FLOW CHART 2400GH 9 10 TROUBLESHOOTING FLOW CHART 2400E 9 12 broaster com Manual 17280 1 15 Rev 3 16 ...

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Page 9: ...be notified in writing of the lack of warning signs and the existence of an unsafe condition If you need replacement warning signs or manuals contact an authorized Broaster Company representative or the Broaster Company Service Department at 608 365 0193 CAUTION DO NOT OPERATE THIS FRYER WITHOUT FILTER PAN CLEAN COVER IN PLACE CAUTION broaster com Manual 17280 1 15 ...

Page 10: ...AS VALVE ON 2 MOVE SLIDE SWITCH ON GAS VALVE TO ON 3 MOVE COOK FILTER SWITCH TO THE COOK POSITION SHUT DOWN 1 TURN COOK FILTER SWITCH TO OFF POSITION 2 MOVE SLIDE SWITCH ON GAS VALVE TO OFF 3 TURN THE MANUAL SHUT OFF VALVE TO THE OFF POSITION INSTALL IN ACCORDANCE WITH AMERICAN NATIONAL STANDARD FUEL GAS CODE ANSI Z223 1 LATEST ADDITION Item 6 Part 15694 2400GH Only C US R BROASTER 2400GH R Item 6...

Page 11: ...rt 06375 Item 10 Part 11028 Item 12 Part 13396 Item 9 Part 15785 DO NOT OPERATE THIS FRYER WITHOUT FILTER PAN CLEAN COVER IN PLACE CAUTION Item 13 Part 11746 2400GH Only broaster com Manual 17280 1 15 CAUTION Item 11 Part 15725 ...

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Page 13: ...shall undertake such repairs If no component operates check main power supply Be sure main circuit breaker is ON and main fuses are good Correct voltage 1 Phase 2400GH 120 VAC 3 Phase 2400E 208 or 240 VAC Perform the following if unit will not turn on 1 Disconnect main power supply 2 Be sure all connections are tight If power supply is proper see TROU BLESHOOTING section Wiring diagrams are locate...

Page 14: ...2 2 2400E 208 or 240VAC C NO NC broaster com Manual 17280 1 15 ...

Page 15: ...2 3 2400GH NO NC C broaster com Manual 17280 1 15 ...

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Page 17: ...f the screen Along the top of the screen are four tabs Cook Filter Setup and Help to help you setup and use your fryer ON OFF HIGH LIMIT RESET iyvhz ly jvtwhu zthy v jo 1 Power Switch This switch has two positions ON or OFF 2 Hi Limit Control Prevents oil tempera ture from exceeding 475 F When this con trol trips the power to the unit will be shut down Turn unit OFF and DO NOT attempt to operate u...

Page 18: ... and white the alert sounds and continues until the exhaust valve is opened by turning the small handle on the countertop from CLOSED to OPEN Auto Comp In the upper right corner of the cook time display is the Auto Comp indicator It will be black if Auto Comp is off and green if Auto Comp is on To turn Auto Comp on or off press the cook time display twice When the keypad appears the Auto Comp togg...

Page 19: ...Select Preset If the wrong product comes up don t worry Tap the preset box again and the menu will reappear When the item has been selected a picture of the item will appear in the left box and a description of the item will appear in the right box When a cook cycle is started the left box turns yellow and the time remaining in the cycle is displayed The picture moves to the right box If the menu ...

Page 20: ...press the Stop Pump button Stop Pump X Start Stop Filter Pump Filter Pump Running 00 00 Press STOP PUMP after the oil is com pletely returned to the cooking well or you can leave the pump running and it will auto matically stop when the counter says 10 00 minutes See display below To return to the Cook Tab press the red X in the upper left corner The Caution Display will appear advising the oil le...

Page 21: ...ment Pressing this option opens the Set Date Time display To set the date and time press the box after Month and a keypad will appear Enter the number of the month and press the enter key Repeat this action for the Day Year Hours Minutes Seconds AM and PM boxes When finished press the green OK button To leave this display without making a change press the red X or the green OK Temperature Pressing...

Page 22: ...emperature will be yellow and Low and the set temp will be alternating DO NOT start cooking until the temp display is green X Energy Saving Settings OK Set Energy Save Timer HH MM 00 00 Set Auto Shut Off Timer HH MM 00 00 Setting Either Timer to 00 00 will disable the function OK Energy Save Mode Set temperature is 270F Allow temperature to recover before cooking Option 2 Auto Shut Off Timer When ...

Page 23: ...duct press the Edit Enter Preset Name bar and a typewriter keyboard will appear The curser will be at the end of the name To change the name press the BACK button and the cursor will delete the name one let ter each time the BACK button is pressed Delete the letters until you get to the place where you want to start making the change To get the numbers and symbols to come up press the Symbol key W...

Page 24: ...e 000F 1 00 00 On Yes 000F 2 00 00 3 00 00 000F EXPORT MENU When you make changes to the menu on one fryer and want to put the same menu on other fryers with the Smart Touch Con trol you can export the revised menu from this fryer to the Flash Drive and load it unto the other fryers Plug the flash drive into the USB port in the front panel above the control panel Press the Export Menu button on th...

Page 25: ...ng Type toggles between Liquid and Solid Pressing the Shortening Changed Today bar enters today s date and time as a reminder when the oil was last changed this also resets the Cycles Since Last Fil terd counter to 00 on the Cook Tab LANGUAGE SELECTION Pressing this option will allow you to change the language used in all displays This option is not yet active ALERT SETTINGS Pressing this option a...

Page 26: ...dle for 2 hours or longer this reminder will appear will alert you to stir the oil to get it to a uniform temperature After making the adjustments on this dis play press the green OK button to save the entries To go back to the Cook display either press the Exit Setup button or the Cook Tab This display provides instructions for the items in the boxes They are available at any time to help you set...

Page 27: ...g valve Check between remaining wire and terminal where other wire was discon nected with an ohmmeter Meter should indicate a closed circuit If not mounting bracket is out of adjustment or switch is faulty Timer Switch Adjustment 1 See ACCESS FOR SERVICE 2 With pliers bend mounting bracket 2 closer or further away from control rod Timer Switch Replacement 1 See ACCESS FOR SERVICE 2 Remove wires fr...

Page 28: ... Drain Valve Interlock 4 by removing screw 5 and nut 6 2 Remove Bridge Pin 7 from Control Rod just below countertop 3 Pull Button Pin 8 from top of Control Rod and remove Cover Interlock 9 4 Remove E Clip 10 which hold Control Rod to countertop 5 Pull Control Rod straight up from countertop Be sure to retain o ring 11 to use at reassembly broaster com Manual 17280 1 15 Rev 6 15 ...

Page 29: ...e primary black and white wires side and sec ondary yellow and blue wires side of the transformer 3 Check between the two primary wires with an ohmmeter Meter should indi cate a closed circuit If not trans former is faulty 4 Check between the two secondary wires with an ohmmeter Meter should indicate a closed circuit If not trans former is faulty 2400GH Pressure Fryer broaster com Manual 17280 1 1...

Page 30: ...ller 1 See ACCESS FOR SERVICE Check oil level before turning cook filter switch to COOK 2 Connect main power supply 3 Turn power switch to ON You should hear an audible snap followed by another shortly after the first 4 Check voltage through Primary Con tactor 13 using a voltmeter For three phase check across any two of three connections Meter should indicate 208 or 240 volts across all combina ti...

Page 31: ...cally check coil 20 with an ohmme ter With needle nose pliers disconnect wire s from one side of the coil Meter should indicate a closed circuit If not coil is faulty Contactor Replacement 1 See ACCESS FOR SERVICE 2 Remove all wires from the contactor 3 Remove two mounting screws Remove contactor 4 Install new contactor in reverse order Be sure all wire connections are secure and in their original...

Page 32: ... rear of the panel that screws up into the frame from the bottom edge of the panel 4 Pull the panel straight down until the top of the panel is visible below the edge of the countertop 5 Separate the rear edge of the panel from the frame then push the panel forward off of the front of the frame 6 Remove the control rod SEE CON TROL ROD REMOVAL page 4 2 7 Remove the control panel 8 Remove two screw...

Page 33: ...lide ele ment out lift and rotate on end to remove 15 Install new elements using new gas kets 27 located between element and inside of the cooking well bulkhead 16 Loosely attach basket guides 25 and capillary guard 26 17 Apply bead of 94622 Silicone to threads of element at the bulkhead fit ting 18 Loosely attach washers 19 and large nuts 18 19 Tighten large nuts 18 20 Tighten basket guides 25 an...

Page 34: ...ohmmeter Meter should indicate a closed circuit If not coil is faulty A B TDR RELAY The TDR relay controls the power to the C3 contactor When the oil temperature has reached set point and the HEAT ON light goes out for 10 seconds or more the TDR relay is faulty if the C3 contactor does not energize when the HEAT ON light is illumi nated again 1 See ACCESS FOR SERVICE 2 With needle nose pliers disc...

Page 35: ...5 COVER YOKE AND LIFT 5 1 FAMILIARIZATION broaster com Manual 17280 1 15 ...

Page 36: ...ced Always fully rotate cover handle 2 OPEN or CLOSED To CLOSE cover lower cover slide cover forward then rotate the handle 2 counter clockwise To OPEN cover push down on cover handle then slowly rotate the handle clockwise Slide cover toward the rear of the unit and raise cover When the cover is raised the gas springs 17 compensate for the weight of the cover and lift assembly This reduces the fo...

Page 37: ... steam leaks and keeping O ring wear to a mini mum It is important warning sign 8 be placed back into its original position and screw replaced after making this adjustment If this sign becomes worn or illegible it must be replaced immediately 1 Remove screw from left side of warn ing sign 8 and swing out toward the right 2 Loosen but do not remove two cover bolts 12 in top of splash shield 10 3 Op...

Page 38: ...to fall Serious injury or damage to the unit may result 6 Push up on cover until the gas springs are at their full extension While hold ing the cover up pop them off the ball studs at the large end of both springs 7 Lower cover to the support block holding it in the up position When performing the next step be extremely careful so that the support does not become dislodged Cover is very heavy If i...

Page 39: ... order COVER AND YOKE DISASSEMBLY 1 Remove two cover bolts 12 2 Lift yoke bar up The cover 4 and spacer block 5 will remain 3 Remove lifter box 13 4 Rotate cover handle to the OPEN position 5 Locate grooved pin 14 hole in the flat of the cam 3 Be sure to note how the handle and cam are removed Use a stiff wire to tie the han dle and cam together after removal 6 Use a 1 8 inch punch to remove groov...

Page 40: ...nstall lifter box into the yoke bar 6 Lower assembly over the cover 4 and spacer block 5 7 Rotate cover handle to the CLOSED position 8 Align holes in lifter box spacer block and cover 9 Install new cover bolts but do not tighten Bolts will be tightened when centering cover at reassembly see Centering Cover under ADJUSTMENTS CHECK CAM OPERATION When handle is rotated cam 3 moves cover 4 in or out ...

Page 41: ... the cover mount block 22 toward the outside of the unit 4 Slide the lift assembly toward the out side of the unit thereby disengaging the lift hinge bar 26 from the opposite cover mount block DO NOT allow the lift hinge bar to be damaged It may not allow the lift assembly to be reattached to the unit 5 Reassemble in reverse order broaster com Manual 17280 1 15 Rev 6 15 ...

Page 42: ...0 by sliding in the direc tion of the arrow DO NOT allow the sliding rod bar to be damaged It may not be able to be reinserted into the lift assembly 3 Drive out old bearings using a bar 1 4 Dia x 15 long See diagram below 4 Install new bearings 5 Reassemble in reverse order broaster com Manual 17280 1 15 Rev 6 15 ...

Page 43: ... or attempt to repair this valve See PROPER COVER OPERATION Keep away from safety relief valve opening with out heat and steam protective apparel Escaping steam could cause serious burns Replacement Replacement valve must have a 15 PSI relief pres sure 1 OPEN the pressure regulating valve then the cover 2 Unscrew valve 1 from the cover DO NOT install valve dis charge opening in the direction of fo...

Page 44: ......

Page 45: ...the pressure system to become faulty Overfilling cooking well with oil See operation manual for correct oil level Overloading basket with product Oil level will raise too high Breading then dropping Excess coat ing can collect in pressure regulating valve and exhaust tank See operation manual for coating instructions Opening pressure regulating valve quickly at the end of a cooking cycle Excess co...

Page 46: ...f a cooking cycle Cleaning 1 Remove exhaust drain tube 1 from bottom of the tank 2 2 Remove three screws from the stack 3 which mounts tank to the unit 3 Remove Exhaust tube 4 from end of tank and pull tank away from the frame 4 Loosen two latches holding cover 3 to the tank then remove cover Remove rubber grommet 6 on end of the muffler Set the tank in a sink and clean thoroughly 5 Inspect gasket...

Page 47: ...red potatoes with product to help build and maintain maximum pressure Replacement 1 Disconnect main electric power sup ply 2 Slide right hand squeeze clamp on valve outlet to the left 3 Pull silicone sleeve and exhaust tube 4 free of valve outlet 4 Remove two allen screws mounting valve to the cooking well and remove valve 5 See Repair 6 Install silicone sleeve and exhaust tube onto the valve outl...

Page 48: ...and a mild detergent 7 Install new parts from the repair kit Lubricate all O rings and contacting surfaces with olive oil 8 Mount valve assembly back on cook ing well with the allen screws With open end of yoke pointing to the left 9 With control arm in the CLOSED position a distance of 1 16 should be maintained between the control yoke 10 and control rod While locking nut 9 is loose adjust distan...

Page 49: ...t burner orifice main burner ori fice and gas data plate Notify Broaster Company Service Department of a conver sion in writing LIGHTING INSTRUCTIONS Start Up 1 Turn power switch OFF 2 See OIL LEVEL in the operation man ual 3 Turn gas shut off valve 1 ON Wait five minutes before turning gas control ON 4 Slide switch 2 on top of gas valve to ON The unit has an intermit tent pilot burner This type o...

Page 50: ...on the valve Replacement 1 Turn power switch manual gas shut off valve 1 and switch 2 OFF 2 Turn main gas supply OFF 3 Disconnect main electric supply 4 Remove condensate pan and front panel 5 Disconnect gas valve wire harnesses 3 6 Loosen fitting 4 that mounts pilot burner gas supply line to gas valve 7 Loosen brass union elbow 5 8 Loosen pipe union 6 9 Remove piping from gas valve Be sure pilot ...

Page 51: ...ure after a new gas valve installation Check pressure when other gas equipment is also operating This will ensure adequate pressure during peak operating times There is a pressure tap in output side of the gas valve for manometer hook up Correct output gas pressures in Water Column are Natural G20 Gas 4 0 wc 10mbar Propane G31 Gas 10 0 wc 25mbar 1 Turn power switch manual gas shut off valve 1 and ...

Page 52: ...w 10 2 Adjust flame and replace screw Main Burner Flame Flame must be blue and sit on the burner surface During normal operation a slight whoosing sound may be heard when burner shuts off If you cannot adjust the flame correctly check the following 1 Centered main burner orifice After installing a new gas valve or piping brackets can shift causing gas not to travel down center of the venturi A bad...

Page 53: ...racket 2 While observing the flame slowly slide the gas pipe from front to back in the support bracket When the flame is as blue as it can get re tighten the clamps on each side of the support bracket to hold the pipe in position Is the flame blue and settled on the face of the burner If it is no further adjust ment is necessary otherwise continue 3 Remove the LH side panel 4 Using an adjustable w...

Page 54: ... Remove condensate pan 5 Facing the front of unit remove left and side panel if possible 6 Loosen union elbow 5 and remove locknut 13 7 Remove orifice holder and union elbow from mixer 8 Remove main burner orifice 14 9 Assemble in reverse order Check all connections and pipes with a soap and water solution Bubbles indicate a gas leak broaster com Manuals 17280 1 15 Rev 12 15 ...

Page 55: ...alve switch and manual gas shut off valve OFF 3 Loosen brass fitting 15 from pilot burner 4 Pull 1 4 gas supply line 16 and brass fitting free of burner 5 Remove orifice 17 6 Install new orifice in reverse order Check all gas connections with a soap and water solution Bubbles indicate a gas leak broaster com Manuals 17280 1 15 Rev 12 15 ...

Page 56: ...us burns Cleaning 1 Turn cook filter switch gas valve switch and manual gas shut off valve OFF 2 Turn main gas supply OFF 3 Disconnect main electric supply 4 Remove condensate pan 5 Remove left and right hand side pan els 6 Remove exhaust flue mounting screws 22 from combustion chamber Remove upper mounting nuts inside upper flue opening and remove flue 19 7 Remove outer wall clamp 23 8 Remove scr...

Page 57: ...e caus ing serious burns Replacement 1 Disconnect main electric supply 2 Remove filter pan from under the unit Drain cooking oil from cooking well into a container made for handling hot oil 3 Remove splash disc 21 and bushing 22 2400GH only 4 Remove nut 1 screw 2 and interlock 3 5 Remove nut mounting handle 4 to the drain valve 5 6 Unscrew drain valve from the cooking well 6 7 Assemble in reverse ...

Page 58: ...per 8 filter hold down 9 3 cups of Broaster filtering compound on top of filter paper and cover 10 on filter pan Preventive Maintenance 1 Use a clean cloth or paper towel to wipe crumbs from filter hold down and the filter pan interior before replacing filter paper This will help prevent crumbs from causing a poor seal or entering the riser line 11 and pump 2 Be sure the O ring 12 is in good con d...

Page 59: ...emove pipe assembly 14 from pump 5 Remove any fittings from the valve 15 6 Install in reverse order using 15820 Primer 15359 Sealant on pipe threads Installation hint 1 When installing a fitting or pipe nipple into the valve be sure to place wrench on the same side of valve into which fitting or nipple is being installed DO NOT tighten across the valve Distor tion of valve seat could occur 2 When ...

Page 60: ... ply 2 Disconnect conduit wires and conduit from the motor 3 Loosen three set screws 18 in neck of motor 16 which hold pump in place 4 Remove motor mounting bolts and remove motor 5 Install in reverse order Installation Hints 1 Be sure pump is fully installed into the motor neck before tightening set screws 2 Tighten three set screws in neck a little at a time in sequence around neck until tight T...

Page 61: ...main electric power sup ply 2 Drain cooking oil from cooking well into a container made for handling hot oil and close drain valve 3 Remove piping from pump 17 4 Loosen three set screws 18 in neck of motor 16 which hold pump in place Remove pump 5 Assemble in reverse order using 15820 Primer 15359 Sealant on pipe threads Installation Hints 1 Loosen motor mounting bolts to help install piping 2 See...

Page 62: ...lean gears and covers 5 Replace O ring and shaft seal if neces sary 6 Install in reverse order using 15820 Primer 15359 Sealant on pipe threads Reassembly Hints 1 Pour olive oil or cooking oil on gears and inside front cover bearing where gear shaft is installed Turn gears by hand for good oil coverage 2 Be sure cover O ring is in place before tightening bolts broaster com Manual 17280 1 15 Rev 6 ...

Page 63: ...r controller 3 Faulty temperature control 1 Exit program mode 2 Replace controller 3 Replace Hi limit will not reset 1 Cooking oil temperature too high 2 Faulty hi limit 1 Allow oil to cool approxi mately 100 F 2 Replace Heating element s won t heat 1 Controller in program mode 2 Faulty element s 3 Faulty contactor 1 Exit program mode 2 Replace 3 Replace Cooking oil temperature too hot or too cold...

Page 64: ... it again until it moves to the lower left corner then touch it again until it disappears Controller will reboot Call for service Display doesn t respond when touched Display reads PROBE FAULT Probe circuit is open or shorted Probe wires are connected in reverse Temperature changes more than 100F in two seconds Call for service Call for service Display reads HI TEMP FAULT Temp reaches 415F Call fo...

Page 65: ...and O ring dry or dirty 2 Hard O ring 3 Teflon bearing out of adjustment or worn 4 Cover not centered 5 Lifter box dirty or dry 1 Clean and lubricate 2 Replace 3 Adjust or replace 4 Center 5 Clean and lubricate Cover won t OPEN Never use force to OPEN cover 1 O ring groove and O ring dry or dirty 2 Pressure not released 3 Pressure regulating valve out of adjustment 1 Clean and lubricate 2 OPEN pre...

Page 66: ...or blocked open 3 Leaks around cover O ring 4 Cover cold 5 Low cooking oil temperature 6 Faulty safety relief valve 7 Pressure valve out of adjustment 8 Faulty pressure gauge 1 CLOSE 2 Use repair kit 3 Replace O ring and center cover 4 Pre heat cover 5 Check programmed temperature 6 Replace 7 Adjust 8 Replace Excess pressure 1 Restriction in exhaust system 2 Overloaded with fresh product 3 Faulty ...

Page 67: ...rty cooking oil 1 Check cook temperature 2 Decrease time 3 Check procedures 4 Rinse then recoat 5 Filter or replace Product not done 1 Low cooking oil temperature 2 Food basket overloaded 3 Cook time too short 4 Frozen product 1 Check cook temperature 2 Decrease product load 3 Increase cook time 4 Increase cook time No flavor 1 Improper marination 1 Check procedures White spots on product 1 Produc...

Page 68: ...emperature 2 Decrease cook time 3 Change oil 4 Keep product at 0 F or below Product not done 1 Low oil temperature 2 Food basket overloaded 3 Cook time too short 1 Check cook temperature 2 Decrease load 3 Increase cook time No flavor 1 Overcooked 2 Old product 1 Check cook time 2 Discard White spots 1 Product stuck together 2 Food basket overloaded 1 Float basket while load ing 2 Decrease load siz...

Page 69: ...e motor Motor starts but will not pump 1 Filter pan not completely installed 2 O ring on riser line not installed 3 Solidified shortening in piping or filter pan 1 Firmly push filter pan in 2 See FILTERING 3 Turn cook filter switch OFF Contact service person Motor starts but will not pump or stops at any level 1 Filter paper or hold down improperly installed 2 Not using enough Broaster filtering c...

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Page 72: ...broaster com Manual 17280 1 15 SERVICE NOTES ...

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Page 76: ...Broaster Company 2855 Cranston Road Beloit WI 53511 3991 608 365 0193 broaster com ...

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