Broaster 1600 Installation Manual Download Page 1

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The Broaster Company

2855 Cranston Road, Beloit, WI 53511-3991

608/365-0193 broaster.com

Printed In U.S.A.

Genuine Broaster Chicken®, Broasted®, Broaster Chicken®, Broaster Foods®. and Broasterie® are registered

trademarks. Usage is available only to licensed operators with written authorization from the Broaster Company.

Be sure ALL installers read, understand, and have access to this manual at all times.

Design Certified By:

1600:

CSA, NSF and UL

1800:

CSA (AGA & CGA), NSF and UL

INSTALLATION MANUAL

BROASTER

1600 AND 1800

PRESSURE FRYER

#14678 1/99 Rev: 10/14

Summary of Contents for 1600

Page 1: ...roaster Foods and Broasterie are registered trademarks Usage is available only to licensed operators with written authorization from the Broaster Company Be sure ALL installers read understand and have access to this manual at all times Design Certified By 1600 CSA NSF and UL 1800 CSA AGA CGA NSF and UL INSTALLATION MANUAL BROASTER 1600 AND 1800 PRESSURE FRYER 14678 1 99 Rev 10 14 ...

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Page 3: ...unit without filter pan and filter pan cover in its proper position Filter pan cover must be wiped clean after each filtering cycle Make sure Pressure Relief Valve and Pressure Gauge ports on bottom of cover are clear of any oil or grease buildup 1600 Mechanical Controls If at any time the unit fails to operate properly when the cook filter switch is moved to the cook position contact your local B...

Page 4: ...ntrols If at any time the POWER ON light does not turn off when the cook filter switch is moved to the OFF position contact your local Broaster Company representative for service immediately broaster com Manual 14678 1 99 Rev 2 14 ...

Page 5: ... ELECTRICAL CHARACTERISTICS 3 1 ELECTRICAL CONNECTIONS 3 1 1600 Suggested Wiring Capacity Table 3 1 1800 Suggested Wiring Capacity Table 3 1 ELECTRICAL HOOK UP 3 2 Access For Hook Up 3 2 Phase Wiring 3 2 Unit Dimensions For Electrical Hook Up 3 3 Wiring Diagrams DOMESTIC 1600 Mechanical 3 4 1600 1800E Solid State 3 8 EXPORT 1600XP 1800EXP Mechanical 3 12 1600XP 1800EXP Solid State 3 15 EU 1600CE M...

Page 6: ...United Kingdom 4 5 GAS CHARACTERISTICS 4 6 BTU HR Ratings 4 6 Gas Pressure And Orifices 4 6 Gas Conversion 4 6 High Altitude 4 6 GAS PIPING 4 7 Unit Dimensions For Gas Hook Up 4 7 Example Of Piping System Design 4 8 5 OPERATIONAL CHECK OUT 5 1 COVER ASSEMBLY 5 1 INITIAL STARTUP Electric 5 1 Gas 5 2 1800GH LIGHTING INSTRUCTIONS 5 2 Start Up 5 2 Shut Down 5 3 AIR SHUTTER ADJUSTMENT 5 3 broaster com ...

Page 7: ...ate ties Provision must be made to eliminate movement of the unit which might cause strain on electrical and gas connections DO NOT install unit where traffic areas are on either side or in back of unit CLEARANCE USA EU Gas units are to be installed only in non combustible locations Minimum clear ances for non combustible construc tion is 0 inches from sides and 6 inches from back CANADA Gas units...

Page 8: ...tandard No 96 be fol lowed for the design installation and use of exhaust system components This includes hoods grease removal devices exhaust ducts dampers air moving devices auxiliary equipment and fire extinguishing equipment for the exhaust system and the cooking equipment used therewith in commer cial industrial institutional and similar cooking applications 3 Hood Size The overhead canopy ty...

Page 9: ... DANGER MAXIMUM WORKING PRESSURE 15 PSI BEFORE OPERATING CHECK OIL LEVEL CAUTION 0 2 1 4 7 5 8 3 6 9 MADE IN U S A SAFETY AND OPERATING INSTRUCTIONS NSF MANUFACTURED BY THE BROASTER COMPANY MODEL 1600 UNLESS PRESSURE IS AT ZERO P S I DO NOT OPEN COVER COVER CLOSED COVER OPEN ...

Page 10: ...1 4 1800 Hood Dimensions In Inches broaster com Manual 14678 1 99 Rev 2 14 ...

Page 11: ...1 5 1600 1800 Hood Dimension In Millimeters broaster com Manual 14678 1 99 Rev 2 14 ...

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Page 13: ...314 1 6 Keps Nut 00522 2 7 O ring 09883 3 9 Nipple 08696 1 1800 1 Compression Nut 02536 1 2 Brass Ferrule 02537 1 3 Riser Line 11308 1 6 Keps Nut 00522 2 7 O ring 09883 3 ASSEMBLY 1600 1800 1 From bag of hardware install com pression nut 1 then ferrule 2 onto riser line 3 broaster com Manual 14678 1 99 Rev 2 14 ...

Page 14: ... with a wrench if nut will not start onto elbow 5 Lubricate O ring 7 with cooking oil 1600 Install O ring 7 into inner groove in suction line 6 Screw nipple 9 into drain valve 10 1800 Install O ring 7 into groove on riser line 3 6 Install filter pan under unit and align riser line 3 with suction line 8 7 Tighten keps nuts 6 mounting riser line 3 to filter pan 8 See Operation Manual for additional ...

Page 15: ... line 3 is fully inserted into suction line 3 Tighten all nuts and bolts 1800 1 Remove side panel 2 Loosen bolt 12 and nut and bolt 13 3 Push pan under unit By hand move suction line 8 until riser line 3 is fully inserted into suction line 4 Tighten all nuts and bolts 5 Replace side panel broaster com Manual 14678 1 99 Rev 2 14 ...

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Page 17: ...t your local power company ELECTRICAL CONNECTIONS A remote circuit breaker or fuse should be installed in main power supply located in a path of exit and clearly iden tified When installed the unit must be electri cally grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or for Canada the Canadian Electrical Code CSA C22 2 as appl...

Page 18: ...panel See Access For Hook Up under ELECTRICAL HOOK UP Electric units are shipped from the factory wired for 3 phase In this case applied voltage must be connected to L1 L2 and L3 of contactor C1 and a ground wire to the GND connector For single phase operation remove both element wires from the center connector of contactor C2 Install wire 3 with wires 1 and 5 and install wire 2 with wires 4 and 6...

Page 19: ...3 3 Unit Dimensions For Electrical Hook Up broaster com Manual 14678 1 99 Rev 2 14 ...

Page 20: ...3 4 WIRING DIAGRAMS Wiring diagrams are located inside front panel See Access For Hook up under ELECTRICAL HOOK UP 1600 Mechanical 208 or 240VAC broaster com Manual 14678 1 99 Rev 2 14 ...

Page 21: ...3 5 1600 Mechanical 208 or 240VAC Effective E16E401073 E18C401133 3 6 4 1 2 5 4 6 3 1 2 5 broaster com Manual 14678 1 99 Rev 2 14 ...

Page 22: ...3 6 1600 Mechanical 208 or 240VAC Effective E16A700023 E18A700043 broaster com Manual 14678 1 99 Rev 2 14 ...

Page 23: ...3 7 1600 Mechanical 208 or 240VAC Effective E16L700000 E18K700000 broaster com Manual 14678 1 99 Rev 2 14 ...

Page 24: ...3 8 1600 1800E Solid State 208 or 240VAC broaster com Manual 14678 1 99 Rev 2 14 ...

Page 25: ...3 9 1600 1800E Solid State 208 or 240VAC Effective SE6E401073 SE8C400951 6 4 2 5 3 1 4 6 5 2 1 3 broaster com Manual 14678 1 99 Rev 2 14 ...

Page 26: ...3 10 1600 1800E Solid State 208 or 240VAC Effective SE6A700013 SE8A700011 broaster com Manual 14678 1 99 Rev 2 14 ...

Page 27: ...3 11 1800E Solid State 208 or 240VAC Effective SE8I213193 2 5 1 3 4 6 broaster com Manual 14678 1 99 Rev 2 14 ...

Page 28: ...3 12 EXPORT 1600XP 1800EXP Mechanical broaster com Manual 14678 1 99 Rev 2 14 ...

Page 29: ...3 13 3 6 4 1 2 5 4 6 3 1 2 5 EXPORT 1600XP 1800EXP Mechanical Effective E16E401073 E18D401133 broaster com Manual 14678 1 99 Rev 2 14 ...

Page 30: ...3 14 EXPORT 1600XP 1800EXP Mechanical Effective E16A700023 E18A700043 broaster com Manual 14678 1 99 Rev 2 14 ...

Page 31: ...3 15 EXPORT 1600XP 1800EXP Solid State broaster com Manual 14678 1 99 Rev 2 14 ...

Page 32: ...3 16 EXPORT 1600XP 1800EXP Solid State Effective SE6A700013 SE8A700011 broaster com Manual 14678 1 99 Rev 2 14 ...

Page 33: ...3 17 1800EXP Solid State 208 or 240VAC Effective SE8I213193 2 5 1 3 4 6 broaster com Manual 14678 1 99 Rev 2 14 ...

Page 34: ...3 18 EU 1600CE MECHANICAL M C2 C1 TM broaster com Manual 14678 1 99 Rev 2 14 ...

Page 35: ...3 19 C2 EU 1600CE 1800ECE SOLID STATE broaster com Manual 14678 1 99 Rev 2 14 ...

Page 36: ...3 20 M C1 C2 R1 EU 1600UK 1800EUK SOLID STATE broaster com Manual 14678 1 99 Rev 2 14 ...

Page 37: ...3 21 1800E Solid State 480VAC broaster com Manual 14678 1 99 Rev 6 14 ...

Page 38: ...3 22 EXPORT 1600XP Solid State 240 480VAC Effective SE6E401231 3 6 4 1 2 5 4 6 3 1 2 5 broaster com Manual 14678 1 99 Rev 2 14 ...

Page 39: ...3 23 EXPORT 1600XP Solid State 240 480VAC Effective SE6A700013 broaster com Manual 14678 1 99 Rev 2 14 ...

Page 40: ...3 24 EXPORT 1800EXP Solid State 480V Effective January 04 A40 3 6 4 1 2 5 4 6 3 1 2 5 broaster com Manual 14678 1 99 Rev 2 14 ...

Page 41: ...3 25 EXPORT 1800EXP Solid State 480V Effective January 06 K60 broaster com Manual 14678 1 99 Rev 2 14 ...

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Page 43: ...w of combustion and ventilation air Consult a local ventilation company to ensure an adequate air supply for all gas fired equipment EU Installation must conform with national local codes of the country in which installation is made Gas fryers manufactured for use in the EU are not convertible from one gas to another US CANADA Installation must con form with local codes or in the absence of local ...

Page 44: ... the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 2 as applicable ELECTRICAL CONNECTIONS Applied voltage should match data plate listed voltage Electrical Grounding Instructions The Model 1800GH is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly ground...

Page 45: ...4 3 EXPORT 1800GH Wiring Diagram broaster com Manual 14678 1 99 Rev 10 14 ...

Page 46: ...4 4 1 2 2 1 2 1 1800GHCE Wiring Diagram broaster com Manual 14678 1 99 Rev 2 14 ...

Page 47: ...4 5 1800GHCE Wiring Diagram for the United Kingdom broaster com Manual 14678 1 99 Rev 2 14 ...

Page 48: ...d orifice sizing Maximum gas supply line pressure Natural G20 Gas 7 wc 17 4 mbar Propane G31 Gas 14 wc 34 9 mbar High pressure at test fitting Natural G20 Gas 3 5 wc 8 7 mbar Propane G31 Gas 10 0 wc 24 9 mbar Main burner orifice size Natural G20 Gas 24 3 9mm Propane G31 Gas 41 2 4mm Pilot burner orifice size Natural G21 Gas 018 46mm Propane G31 Gas 011 27mm Gas Conversion US CANADA Contact your lo...

Page 49: ... sure gas supply piping is of the proper size for the BTU input Take into consideration all other gas appliances which must operate from the same gas supply Be sure piping will not interfere with drain pails or valves A compound resistant to the action of liquified petroleum gas should be used on the threads of gas supply piping joints Check all connections and pipes with a soap and water solution...

Page 50: ...gas demand for outlet C consumption BTU of gas 75 00 0 75cfh Maximum gas demand for outlet D consumption BTU of gas 136 000 1 000 136cfh Length in Feet Nominal Iron Pipe Size Inches 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 4 10 132 278 520 1 050 1 600 3 050 4 800 8 500 17 500 20 92 190 350 730 1 100 2 100 3 300 5 900 12 000 30 73 152 285 590 890 1 650 2 700 4 700 9 700 40 63 130 245 500 760 1 450 2 300 4 1...

Page 51: ...sily from side to side and locking pin should move in and out over the cover INITIAL START UP ELECTRIC DO NOT operate unit with out filter pan and filter pan cover in its proper position Filter pan cover must be wiped clean after each filtering cycle 1 Clean unit as outlined in the operation manual 2 Make sure all controls are OFF 3 Install cover O ring as outlined under COVER in CLEANING section ...

Page 52: ...If it is not check to make sure the air shutter is locked in place NOTE If it is loose see the AIR SHUT TER ADJUSTMENT procedure 8 If CHEC appears in display turn unit off and back to COOK 9 Set timer and temperature controls 10 Turn pressure regulating valve handle to CLOSED The timer will start count ing down At the end of a cook cycle an audible alarm will sound until pres sure regulating valve...

Page 53: ...ain burner flame is mostly orange or yellow If flame is out of adjustment check combustion chamber and flue for soot build up If soot is present DO NOT operate unit and call Ser vice Technician Soot is black and powdery to the touch See COMBUSTION CHAM BER Adjustment 1 Loosen locknut 13 which locks air shutter 2 Screw shutter 14 in or out to obtain a blue flame Flame should start burn ing slightly...

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Page 56: ...The Broaster Company 2855 Cranston Road Beloit WI 53511 3991 608 365 0193 broaster com ...

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