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briwatec ZIRKON D060 D, Translation Of The Original Instructions

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briwatec ZIRKON D060 D Translation Of The Original Instructions Download Page 23

Troubleshooting

  

 

B115 06/16 Rev.2 

ZIRKON D060 D – D140 D 

23 

 

5.

 

The compressor exhibits unusual noise: 
 

Reason 

Remedy 

The compressor housing is worn out (marks) 

Obtain repairs from the manufacturer or contract workshop 

The pressure regulation valve “flutters“ (if present) 

Replace the valve. 

The vanes are damaged 

Replace the vanes. 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for ZIRKON D060 D

Page 1: ...H Schönauer Str 62 79669 Zell i W Germany Telephone no 49 0 7625 918 868 0 Fax no 49 0 7625 918 868 33 Email info briwatec de Website www briwatec de Managing directors Markus Britsche Michael Wagner District Court Freiburg i Br HRB 700368 VAT number 11088 10922 Value added tax identification no DE 814 742 383 ...

Page 2: ... 3 5 Definitions of terms 8 3 6 Intended use 8 3 7 Improper operation 9 3 8 Protective measures by the operator user 9 4 Technical specifications 10 4 1 Name plate 10 4 2 Technical Information 10 5 Functional description 11 5 1 Conditions of use 11 5 2 Construction 12 6 Transport storage 13 6 1 Safety instructions for transport 13 6 2 Lifting and transporting the machine 13 6 3 Storage 13 7 Commis...

Page 3: ...se must also be observed 2 1 Limitation of liability All data and directions in this introduction have been assembled with due consideration of the corresponding norms and regulations of the state of the art as well as of our own knowledge and experience The company briwatec GmbH will not be held liable for damages due to Non observance of the operating directions Misuse of equipment Employment of...

Page 4: ...products After exchange the worn out components should be disposed of in accordance with the national regulations 2 5 Service For servicing queries the company briwatec GmbH can be contacted as follows briwatec GmbH Tel 49 0 7625 918 868 0 Schönauer Str 62 Fax 49 0 7625 918 868 33 79669 Zell i W info briwatec de Germany www briwatec de For faster response to your queries please have available the ...

Page 5: ...Introduction B115 06 16 Rev 2 ZIRKON D060 D D140 D 5 2 6 EC Declaration of Conformity Figure 1 EC Declaration of conformity ...

Page 6: ...tions and warning plates In the event of non conforming operation all liabilities and warranties on the part of the company briwatec GmbH are rescinded 3 2 Description of safety instructions Safety instructions refer to particular dangers These are indicated in this guide book by way of symbols SAFE refers to 4 basics in the description of the safety instructions Severity of danger Signal word Typ...

Page 7: ... must be observed 3 4 Personnel requirements WARNING Danger from inadequately qualified personnel Inappropriate actions can lead to serious personnel injury and material damage Therefore All operations must be permitted to be undertaken only by qualified personnel Electrical equipment Work with electrical installations may only be undertaken by expert electricians in accordance with electro techni...

Page 8: ... the compression of closed systems or for the maintenance of permanent pressure up to the differential pressures indicated in the relevant data texts The machine may only be operated in the following manner Only when the machine is operated in a technically faultless condition When the machine is not in a partially assembled condition When the machine is in an ambient temperature and suction tempe...

Page 9: ...anger from electrical energy should be prevented The operator must be conversant with the relevant protection at work regulations and must ascertain any situation judged to comprise dangerous conditions when the work place of the machinery will have special safety regulations These should be available to him as operating instructions for using the machinery The operator must undertake tests throug...

Page 10: ...emissions apply to the ZIRKON series Figure 3 ZIRKON technical data The flow volume with free passage comprises 60 80 100 and 140 m3 h at 50Hz operation The dependence of the air exhaust on the exhaust pressure is indicated in the relevant data pages The noise pressure level or noise production level according to EN ISO 3744 measured at 1 m intervals at one operating position at about 2 3 of the p...

Page 11: ...es in the following data pages Construction series Data sheet No ZIRKON D060 D D131 ZIRKON D080 D D155 ZIRKON D100 D D156 ZIRKON D140 D D157 At operations above the stated pressure differences the motor becomes over loaded In addition to the pressure difference the highest permissible current strength indicated on the type plate must be adhered to Since the charge is dependent upon the thickness o...

Page 12: ... Type plate 5 3 Function The machines of the ZIRKON series have a suction side and pressure side each with a connection threading figure 4 positions 4 and 5 The sucked air is cleaned by passing across a built in fine filter The machine is encased in a sound cover made of tin A ventilator is situated on the coupling through which the cooling takes place Accessories For the machinery types of the ZI...

Page 13: ...correctly packed in the original packaging prior to transporting to its destination The package must be fixed on a Europalette or similar system so that the machine cannot tip over The packaging should protect the individual components up to their assembly from transportation damage corrosion and other damage Therefore the packaging must not be disturbed and only removed shortly before assembly EN...

Page 14: ...tion we recommend a fixture having elastic rubber shock absorbers Vibration of machines of the ZIRKON construction series is minimal INFORMATION For assembly at levels greater than 1000 metres above sea level reduced output is noticeable In this case we advise prior advice from the manufacturer 7 2 Installation WARNING Mortal danger from electrical shocks Non professional handling of electrical co...

Page 15: ...e is displayed in the junction box of the motor not present where the circuit has a plug connection The motor data should be compared with the existing grid current type tension grid frequency and permitted current strength For information regarding single phase and triple phase alternating current as well as connection setting see below 3 The motor and motor protection switch for security a motor...

Page 16: ...rent direction should be checked with the arrow direction on the housing see figure 4 position 2 CAUTION THE PRESSURE CONDUIT MUST NOT BE CONNECTED With this start up the pressure conduit must not be connected With reverse flow of the compressor and connected pressure conduit a vacuum can build up that can lead to damage to the vanes and actual fracture of the discs 2 Connect the pressure conduit ...

Page 17: ...CE Surface temperatures in excess of 70 C At hot operating temperatures the surface temperatures of components can rise above 70 C Risk of burns Avoid touching the components Wear protective gloves Before start up of the operation the correct set up for the machine the installation and start up trial run should be organized See chapter 7 Start up page 14 The machine should be checked prior to star...

Page 18: ... 9 1 and 9 2 For maintenance of the filter and vanes the exhaust screen and casing lid must be unscrewed For this purpose the fixing screws must be withdrawn and the screen and lid removed 9 1 Air Filter NOTE If there is insufficient maintenance of the filter the compressor has a reduced functionality The filter cartridge for the suction air depending on the degree of contamination should be clean...

Page 19: ...v 2 ZIRKON D060 D D140 D 19 Figure 6 Filter housing cartridge 1 Filter cartridge 2 Filter box gasket 3 Filter box cover Abb 7 Open housing vanes 1 Vane 2 Housing boring 3 Housing cover 4 Vane housing lid Maintenance ...

Page 20: ...or wear at regular intervals For this purpose the vanes have to be disassembled The cover is removed Housing lid is unscrewed figure 7 position 3 The vanes are removed for checking figure 7 position 3 Minimum height and condition of the vanes are checked The vanes must have the following height A Construction series Minimum height A ZIRKON D060 D 36 mm ZIRKON D080 D 36 mm ZIRKON D100 D 41 mm ZIRKO...

Page 21: ...ust be changed batch wise After removal of the vanes the housing and rotary slot must be blown clear Then the new vanes are inserted into the rotor slot Care should be taken that the insertion is in the correct structural position The slanting side of the vane must show to the outside and the slant in the rotation direction must coincide with the motion of the housing boring The housing lid and co...

Page 22: ...unt of the brief overload at the start the model has a short circuit and overload correction component according to VDE 0660 Part 2 or IEC 947 4 Connection at the motor circuit board or plug is incorrect Check the connections and or plug Counter pressure in the pressure conduit is too high The counter pressure should conform to the technical instructions 3 The end pressure maximum pressure is not ...

Page 23: ... The compressor exhibits unusual noise Reason Remedy The compressor housing is worn out marks Obtain repairs from the manufacturer or contract workshop The pressure regulation valve flutters if present Replace the valve The vanes are damaged Replace the vanes ...

Page 24: ...gure 1 EC Declaration of conformity 5 Figure 2 Type plate 10 Figure 3 ZIRKON technical data 10 Figure 4 ZIRKON main components 12 Figure 5 Connection for three phase alternating current 16 Figure 6 Filter housing cartridge 19 Figure 7 Open housing vanes 19 Figure 8 Vane height A 20 ...

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