Briggs & Stratton 030430 Service And Repair Manual Download

Page: 71 / 76

216300

97A

796334

Shaft--Throttle
(Used After Code Date
08071700).

-- -- -- -- -- -- -- Note -- -- -- -- --

696387

Shaft--Throttle

(Used Before Code
Date 08071800).

796334

Shaft--Throttle

(Used After Code Date
09020800).
Used on Type No(s).
0110, 0111, 0114,
0115, 0570.

696387

Shaft--Throttle

(Used Before Code
Date 09020900).
Used on Type No(s).
0110, 0111, 0114,
0115, 0570.

796334

Shaft--Throttle

Used on Type No(s).
0117.

98A

695408

Kit--Idle Speed

104A

694918

Pin--Float Hinge

105A

696136

Valve--Float Needle

108A

696143

Valve--Choke

109D

790149

Shaft--Choke

109E

696735

Shaft--Choke

117

796332

Jet--Main
(Standard)
(Used After Code Date
08071700).

-- -- -- -- -- -- -- Note -- -- -- -- --

696134

Jet--Main

(Standard)
(Used Before Code
Date 08071800).

796332

Jet--Main

(Standard)
(Used After Code Date
09020800).
Used on Type No(s).
0110, 0111, 0114,
0115, 0570.

696134

Jet--Main

(Standard)
(Used Before Code
Date 09020900).
Used on Type No(s).
0110, 0111, 0114,
0115, 0570.

796332

Jet--Main

(Standard)
Used on Type No(s).
0117.

118

796333

Jet--Main
(High Altitude)
(Used After Code Date
08071700).

-- -- -- -- -- -- -- Note -- -- -- -- --

696135

Jet--Main

(High Altitude)
(Used Before Code
Date 08071800).

796333

Jet--Main

(High Altitude)
(Used After Code Date
09020800).
Used on Type No(s).
0110, 0111, 0114,
0115, 0570.

696135

Jet--Main

(High Altitude)
(Used Before Code
Date 09020900).
Used on Type No(s).
0110, 0111, 0114,
0115, 0570.

796333

Jet--Main

(High Altitude)
Used on Type No(s).
0117.

121

796137

Kit--Carburetor
Overhaul
(Used After Code Date
08071700).

-- -- -- -- -- -- -- Note -- -- -- -- --

796137

Kit--Carburetor

Overhaul
(Used After Code Date
09020800).
Used on Type No(s).
0110, 0111, 0114,
0115, 0570.

796137

Kit--Carburetor

Overhaul
Used on Type No(s).
0117.

121A

696146

Kit--Carburetor
Overhaul
(Used Before Code
Date 08071800).

-- -- -- -- -- -- -- Note -- -- -- -- --

696146

Kit--Carburetor

Overhaul
(Used Before Code
Date 09020900).
Used on Type No(s).
0110, 0111, 0114,
0115, 0570.

122

694876

Spacer--Carburetor
(Black)

125

796321

Carburetor

127A

690727

Plug--Welch

130A

696139

Valve--Throttle

133A

694914

Float--Carburetor

135

698780

Tube--Fuel Transfer
(Used After Code Date
08071700).

-- -- -- -- -- -- -- Note -- -- -- -- --

696142

Tube--Fuel

Transfer
(Used Before Code
Date 08071800).

698780

Tube--Fuel

Transfer
(Used After Code Date
09020800).
Used on Type No(s).
0110, 0111, 0114,
0115, 0570.

698780

Tube--Fuel

Transfer

696142

Tube--Fuel

Transfer
(Used Before Code
Date 09020900).
Used on Type No(s).
0110, 0111, 0114,
0115, 0570.

698780

Tube--Fuel

Transfer
Used on Type No(s).
0117.

NO.

DESCRIPTION

NO.

DESCRIPTION

NO.

DESCRIPTION

Engine

Summary of Contents for 030430

Page 1: ...Watt Portable Generator Model 030430 This generator is rated in accordance with CSA Canadian Standards Association standard C22 2 No 100 04 motors and generators Manual No 279787GS Revision A BRIGGS STRATTON POWER PRODUCTS GROUP LLC ...

Page 2: ...er Products Group LLC P O Box 702 Milwaukee WI 53201 0702 Copyright 2010 All rights reserved No part of this material may be reproduced or transmitted in any form without the express written permission of Briggs Stratton Power Products Group LLC ...

Page 3: ...tor Wiring Diagram 20 Generator Schematic 21 Engine Maintenance 23 Engine Adjustments 27 Fuel System and Carburetion 29 Governor System 35 Cylinder Head and Valves 37 Starters 40 Lubrication Systems 42 Cylinders Covers and Sumps 43 Crankshafts and Camshafts 45 Piston Rings and Connecting Rod 47 Engine Specifications 50 Generator Illustrated Parts List 57 Engine Illustrated Parts List 65 ...

Page 4: ...others You must also make sure that the procedure work method or operating technique that you choose does not render the generator system unsafe Safety Symbols and Meanings Equipment Description Read this manual carefully and become familiar with your generator Know its applications its limitations and any hazards involved The generator is an engine driven revolving field alternating current AC ge...

Page 5: ... then pull rapidly to avoid kickback NEVER start or stop engine with electrical devices plugged in and turned on WARNING Fuel and its vapors are extremely flammable and explosive which could cause burns fire or explosion resulting in death serious injury and or property damage WHEN ADDING OR DRAINING FUEL Turn generator engine OFF and let it cool at least 2 minutes before removing fuel cap Loosen ...

Page 6: ...RNING Unintentional sparking could cause fire or electric shock resulting in death or serious injury WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug WHEN TESTING FOR ENGINE SPARK Use approved spark plug tester DO NOT check for spark with spark plug removed WARNING Starter and other rotating ...

Page 7: ...on and serial number of generator Please have this readily available when calling for assistance L Rocker Switch Circuit Breaker The receptacles are provided with a rocker switch circuit breaker to protect the generator against electrical overload M 120 240 Volt AC 30 Amp Locking Receptacle May be used to supply electrical power for the operation of 120 and or 240 Volt AC 30 Amp single phase 60 Hz...

Page 8: ...TTON COM Alternator Components A Alternator Adapter B Rotor Assembly C Slip Rings D Stator E Roll Pin F Rear Bearing Carrier G Taptite H Brush Holder Bridge Rectifier Assembly J Hex Head Cap Screw G E C B A E J H F D ...

Page 9: ...e brush rectiﬁer acts to supply direct current DC ﬂow to the rotor winding The increase in current ﬂow through the rotor results in a proportional increase in the rotor s magnetic ﬁeld strength which induces alternating currect AC in the windings of the stator 1 The rotor A may be considered a permanent magnet since some residual magnetism is always present in the steel laminations 2 The rotor A i...

Page 10: ...OM Generator Troubleshooting Figure 4 Refer to Figure 4 for wire identification and locations when performing the troubleshooting procedures LEGEND WIRE NUMBER WIRE COLOR 0 Green 2 Red 6 Blue 11 Blue 22 Red 33 Black 44 Gray ...

Page 11: ...C output voltage and frequency Test 2 Flash the Field Test 3 Isolate Control Panel Low voltage less than 1 volt or zero Low voltage and frequency Output OK END See Check Alternator Inspect Control Panel Output OK at Harness Check and Adjust Engine Governor YES NO NO YES Figure 5 Output OK YES NO END ...

Page 12: ...Battery posts terminals and other components in this product and related accessories contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Wash hands after handling WARNING Starter and other rotating parts could entangle hands hair clothing or accessories resulting in serious injury NEVER operate generator without protective housing or covers D...

Page 13: ... may cause no output Refer to the unit wiring diagram to verify connections A low voltage output indicates the alternator needs to be tested Proceed to Check Alternator Check Alternator Alternator Disassembly The alternator can be diagnosed without complete disassem bly To access the power winding disconnect the connector from the back of the control panel The Brush Rectiﬁer D is mounted inside th...

Page 14: ...compare it to the nominal resistance listed in the back of this manual A reading within the specifications listed is acceptable A reading of infinity or high resistance indicates an opening in the power winding Replace the stator A low reading indicates a shorted stator winding Replace the stator 6 Connect one meter test lead to a proper ground on alternator Connect the other test lead to the stat...

Page 15: ...tion winding Replace the stator 5 Connect one test lead to an excitation wire Connect the other test lead to a proper metal ground A reading of infinity should be measured A reading other than infinity indicates a winding shorted to ground Replace the stator Check Rotor Resistance 1 Set meter to measure Ohms 2 Connect one test lead to each rotor slip ring Figure 11 The slip rings can be accessed t...

Page 16: ...d in the diasassembly of the alternator Figure 12 A Plastic End Cover B Rotor Through Bolt C Mounting Screws 2 for Brush Holder D Rear Bearing Carrier E Roll Pin F Stator G Steel Laminations H Alternator Adapter J Engine Adapter K Mounting Screws 4 for Adapters L Stator Bolts 4 A B C D E F G H L E K J ...

Page 17: ... Remove the four screws D that secure the alternator adapter to the engine adapter J 2 Loosen but do not remove the rotor through bolt B The rotor through bolt will prevent the rotor from falling during disassembly 3 While supporting and pulling the rotor with one hand strike the rotor assembly on the steel laminations with a plastic dead blow hammer Figure 13 until it separates from the engine sh...

Page 18: ...r bolts into each hole around the rear bearing carrier Tighten bolts in a criss cross pattern until snug then torque to values listed in Generator Specifications 7 Rotate engine flywheel by hand slowly to ensure that the alternator is not binding 8 Hold brush set with brushes down and tab A Figure 16 facing you Attach red 6 wire to negative terminal B on the left Attach blue 2 wire to positive ter...

Page 19: ...d is affected by among other things ambient operating conditions and engine to engine variability Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment the gas engine will not develop the rated gross power when used in a given piece of power equipment actual on site or net power This difference is due to a va...

Page 20: ...20 BRIGGSandSTRATTON COM Generator Wiring Diagram ...

Page 21: ...21 Generator Schematic ...

Page 22: ...22 BRIGGSandSTRATTON COM Notes ...

Page 23: ...nce Other high quality detergent oils are acceptable if classified for service SF SG SH SJ or higher Do not use special additives Outdoor temperatures determine the proper oil viscosity for the engine Use the chart Figure 15 to select the best viscosity for the outdoor temperature range expected Figure 15 Maintenance Chart First 5 Hours Change oil Every 8 Hours or Daily Check engine oil level Clea...

Page 24: ...ter properly 4 Assemble air cleaner cover onto base and tighten screws Figure 16 Spark Plug Maintenance Spark plugs should be replaced every year NOTICE Spark plugs have different thread reach and heat ranges When changing a spark plug use only the speciﬁed replacement otherwise engine damage could occur NOTE In some areas local law requires using resistor spark plugs to suppress radio frequency i...

Page 25: ... grass covered land unless the exhaust system is equipped with a spark arrester as defined in Section 4442 maintained in effective working order Other states or federal jurisdictions may have similar laws Contact the original equipment manufacturer retailer or dealer to obtain a spark arrester designed for the exhaust system installed on this engine Replacement parts must be the same and installed...

Page 26: ...pped 4 Apply light coat of clean engine oil to new filter gasket Screw new ﬁlter on by hand until gasket contacts ﬁlter mounting adapter Then tighten an additional 1 2 to 3 4 turn 5 Fill crankcase with the correct amount of new oil 6 Start engine and run at idle for a minute or so Shut engine off and wait for oil to settle back into the cylinder 7 Check dipstick If necessary add more oil slowly to...

Page 27: ...oted in Step 2 4 Tighten screw holding governor lever to governor crank per Engine Specifications 5 Before starting engine manually actuate throttle linkage to check for binding Figure 20 Idle and Top No Load Adjustment 1 Start engine and run until it reaches operating temperature 2 Place throttle in SLOW position 3 Hold throttle lever against idle speed screw and using Tachometer 19200 or 19389 a...

Page 28: ...nto the spark plug hole as a gauge then slowly turn crankshaft counterclockwise until the piston has moved down the bore by 1 4 6mm 3 Using a feeler gauge A Figure 23 adjust rocker nut to obtain the clearance as listed in Specifications 4 Hold rocker nut and tighten the rocker ball setscrew B to the torque valve shown in Specifications 5 Check clearance again and re adjust if necessary 6 Repeat fo...

Page 29: ...aner are in place DO NOT crank engine with spark plug removed WHEN OPERATING EQUIPMENT DO NOT operate this product inside any building carport porch mobile equipment marine applications or enclosure DO NOT tip engine or equipment at angle which causes fuel to spill DO NOT stop engine by moving choke control to Choke position WHEN TRANSPORTING MOVING OR REPAIRING EQUIPMENT Transport move repair wit...

Page 30: ...l hose 3 Install hose assembly to tank fitting and carburetor fitting with new clamps 4 Install control panel trim plate Torque screws to values listed in Engine Specifications 5 Add small amount of fuel to tank open shut off valve and check for leaks Repair as necessary 6 Install air cleaner assembly 7 Start engine and check for leaks Repair as necessary Carburetor Service LMT Carburetor Two vers...

Page 31: ...crew a 1 4 20 tap into fuel inlet seat 3 4 turns and remove 5 Place a hex nut A Figure 29 and washer B on a 1 4 20 screw Place 1 4 drive 3 8 socket C over fuel inlet seat 6 Thread screw into tapped inlet seat until screw bottoms Thread nut down to washer and continue turning nut until inlet seat is free from carburetor body Figure 29 7 Remove idle mixture limiter cap when used then remove idle mix...

Page 32: ...tle valve All passages openings and the inside and outside of the carburetor body NOTE Do not soak non metallic components such as ﬂoats o rings seals or diaphragms in carb choke cleaner or they will be damaged 4 If any passages remain plugged after cleaning replace the component or the entire carburetor assembly Assemble Carburetor Consult the Illustrated Parts List to obtain the appropriate carb...

Page 33: ...hen slide shaft into carburetor body Rotate shaft until flat is facing out Position throttle valve E on flat with numbers facing out then install screws Actuate the throttle shaft to check for proper movement Figure 34 5 Install idle speed screw and spring then install idle mixture screw with spring and turn until head of screw touches spring 6 Using Knockout Pin 19135 press new fuel inlet seat A ...

Page 34: ... throttle lever hole with grommet Figure 37 3 Hook choke link into outer hole of choke shaft from underneath Slide other end of choke link into slot in governor control bracket 4 Position carburetor on engine Install screws or nuts and torque to values listed in Engine Specifications 5 Connect fuel hose to carburetor and secure with hose clamp 6 Using new gasket install air cleaner assembly to car...

Page 35: ...r the correct part number After a new governor spring is installed check the engine top governed speed with an accurate tachometer as noted above and adjust as required The mechanical governor is part of the crankcase cover The governor gear A Figure 40 is driven by the crankshaft timing gear B through an idler gear C The governor crank D is mounted in the cylinder assembly NOTE Stamped side of id...

Page 36: ...crank for wear or damage Replace if necessary Figure 42 Assemble 1 Install governor crank from inside cylinder Slide washer when used on crank and install new push nut 2 Slide the governor lever on crank and finger tighten bolt and nut until crank turns with a slight resistance 3 Rotate crank until paddle is aligned with cup on governor gear assembly 4 Install new crankcase cover gasket s of same ...

Page 37: ... Disassemble Cylinder Head 1 Loosen rocker arm screws and or lock nuts and remove from rocker arm studs Remove rocker arms and rocker balls from studs A Figure 45 Figure 45 2 Remove the rocker arm studs 3 Using thumbs press down on each valve spring retainer and disengage retainer A Figure 46 from valve stem B Remove retainers springs valves and intake valve stem seal washer if equipped Figure 46 ...

Page 38: ... to ensure proper sizing and to clean out the guides Thoroughly clean all reaming debris from cylinder head 4 Inspect valves for wear or damage Replace if necessary NOTE Valve faces can be resurfaced on a commercially available valve grinder However Briggs Stratton does not recommend this practice because the quality of the resurfac ing may be insufﬁcient Instead valve replacement is recom mended ...

Page 39: ...s as removed Ensure rods are seated in valve tappets Place valve stem caps if used on valve stems Figure 50 5 Place rocker arms and rocker balls on rocker arm studs Install rocker arm screws and or lock nuts on studs and tighten until there is zero clearance between the valve stem caps and the rocker arms 6 Rotate crankshaft at least twice to ensure proper movement of the push rods and rocker arms...

Page 40: ...rivets are made of steel and the shavings will collect on the ﬂywheel magnets Disassemble Rewind Starter 1 Pull out rope from rewind starter as far as it will go Then allow rope to retract slightly until the hole in the pulley and the eyelet in the housing are lined up Securely clamp the pulley and housing together to prevent the pulley from spinning 2 Pull the rope knot out of the pulley Untie th...

Page 41: ...pawls for wear at the tips or pivot points Replace pawls if worn 5 Inspect the rope for broken or frayed areas Replace rope if necessary Assemble Rewind Starter 1 Install pulley and spring assembly into starter housing Rotate pulley clockwise until slight resistance is felt which indicates that the spring has engaged in the anchor tab 2 Install pawl springs if used and pawls Position retainer plat...

Page 42: ...acuum to the breather tube Air should flow freely into the valve 3 If air flow is restricted under vacuum at the tube or has no resistance when blowing on the tube replace the valve cover Install Breather 1 Securely insert breather hose into hole in air cleaner base 2 Place new gasket and valve cover on cylinder head 3 Install four screws and torque to values listed in Engine Specifications NOTE I...

Page 43: ...ents to the standard cylinder bore sizes provided in Engine Speciﬁcations If the cylinder bore is more than 0 003 in 0 08 mm oversize or 0 0015 in 0 04 mm out of round it must be resized Reconditioning Bore If cylinder bore is within speciﬁcations and shows no signs of scoring or other damage it can be reconditioned us ing a rigid hone with ﬁnishing stones to restore the proper crosshatch angle Th...

Page 44: ... present it will appear as a grey residue on the rag Re wash and rinse entire cylinder then check again When there is no trace of honing grit on the rag the cylinder is properly cleaned Oil the cylinder bore to prevent rusting Cleaning Cylinder Main Bearings Check Bearings Main bearings should be replaced if scored or if a plug gauge A Figure 59 will enter bearing Try gauge at several locations in...

Page 45: ...lobes Lift out camshaft B Figure 62 6 Rotate crankshaft to place piston at Top Dead Center 7 Remove connecting rod cap then slide out crankshaft Check Crankshaft 1 Inspect crankshaft for scoring on mag journal A Figure 63 crankpin journal B and PTO journal C Replace crankshaft if scoring is found or if crankshaft is bent DO NOT attempt to straighten bent crankshafts Figure 63 2 Using a dial calipe...

Page 46: ...6 Install Crankcase Cover or Sump 1 Using a new gasket install crankcase cover or sump using seal protectors Do not force cover or sump on cylinder NOTE It may be necessary to rotate idler gear to mesh with timing gear when installing cover 2 Install screws in sequence shown Figure 67 NOTE The screw in position 4 was coated with sealant If sealant is missing coat with a non hardening sealant such ...

Page 47: ... by hand as follows Grasp one end of the upper steel rail and wind the rail from the oil ring groove into the center ring groove Repeat into the top ring groove and then off the piston Remove the spring expander then remove the lower steel rail Inspect Piston and Pin 1 Inspect piston for scoring galling or other damage Replace piston if necessary 2 Using a dial caliper or plug gauge measure the pi...

Page 48: ...f the crankpin bearing A Figure 74 or the piston pin bearing B is scored the rod must be replaced 1 Reinstall rod cap and bolts on rod 2 Using a dial caliper or plug gauge measure the two bearing diameters Compare with reject dimensions listed in Engine Specifications If either bearing exceeds the reject dimensions the rod must be replaced 3 Remove rod bolts and rod cap Set aside Figure 74 Assembl...

Page 49: ...ghly clean and oil cylinder bore and crankpin journal 2 Rotate crankshaft until crankpin journal is a bottom of stroke 3 Using Ring Compressor Tool 19070 or 19230 install piston with notch or arrow A Figure 76 toward flywheel side of engine taking care not to damage crankpin journal or connecting rod bearing Figure 76 4 Fit connecting rod bearing on crankpin journal then install rod cap with match...

Page 50: ...in 10 Nm Connecting Rod 100 lb in 11 Nm Control Bracket 100 lb in 11 Nm Control Panel Trim 40 lb in 5 Nm Crankcase Cover 100 lb in 11 Nm Cylinder Head 220 lb in 25 Nm Cylinder Shield 30 lb in 3 Nm Exhaust Manifold Adapter 180 lb in 20 Nm Flywheel Nut 120 lb ft 160 Nm Flywheel Fan 140 lb in 16 Nm Flywheel Guard 30 lb in 3 Nm Fuel Tank 90 lb in 10 Nm Governor Lever Nut 40 lb in 5 Nm Mufﬂer 180 lb in...

Page 51: ...26 96 mm 1 060 in 26 92 mm CAMSHAFT Mag Side Journal 0 499 in 12 67 mm 0 498 in 12 65 mm PTO Side Journal 0 499 in 12 67 mm 0 798 in 12 65 mm Intake Lobes 1 112 in 28 24 mm 1 098 in 27 89 mm Exhaust Lobes 1 112 in 28 24 mm 1 098 in 27 89 mm CONNECTING ROD Crank Pin Bearing 1 100 in 37 06 mm 1 102 in 27 99 mm Piston Pin Bearing 0 6258 in 15 89 mm 0 6268 in 15 92 mm PISTON Piston Pin 0 6247 in 15 86...

Page 52: ...Head 85 lb in 10 Nm Connecting Rod 100 lb in 11 Nm Control Bracket 100 lb in 11 Nm Control Panel Trim 40 lb in 5 Nm Crankcase Cover 100 lb in 11 Nm Cylinder Head 220 lb in 25 Nm Cylinder Shield 30 lb in 3 Nm Exhaust Manifold Adapter 180 lb in 20 Nm Flywheel Nut 120 lb ft 160 Nm Flywheel Fan 140 lb in 16 Nm Flywheel Guard 30 lb in 3 Nm Fuel Tank 90 lb in 10 Nm Governor Lever Nut 40 lb in 5 Nm Mufﬂe...

Page 53: ...in 29 95 mm 1 178 in 29 92 mm CAMSHAFT Mag Side Journal 0 499 in 12 67 mm 0 498 in 12 65 mm PTO Side Journal 0 499 in 12 67 mm 0 798 in 12 65 mm Intake Lobes 1 216 in 30 88 mm 1 212 in 30 77 mm Exhaust Lobes 1 216 in 30 88 mm 1 212 in 30 77 mm CONNECTING ROD Crank Pin Bearing 1 250 in 31 75 mm 1 252 in 31 80 mm Piston Pin Bearing 0 6728 in 17 09 mm 0 6742 in 17 12 mm PISTON Piston Pin 0 6722 in 17...

Page 54: ...ead 85 lb in 10 Nm Connecting Rod 100 lb in 11 Nm Control Bracket 100 lb in 11 Nm Control Panel Trim 40 lb in 5 Nm Crankcase Cover 100 lb in 11 Nm Cylinder Head 220 lb in 25 Nm Cylinder Shield 30 lb in 3 Nm Exhaust Manifold Adapter 180 lb in 20 Nm Flywheel Nut 120 lb ft 160 Nm Flywheel Fan 140 lb in 16 Nm Flywheel Guard 30 lb in 3 Nm Fuel Tank 90 lb in 10 Nm Governor Lever Nut 40 lb in 5 Nm Mufﬂer...

Page 55: ...n 41 26 mm 1 623 in 41 22 mm CAMSHAFT Mag Side Journal 0 499 in 12 67 mm 0 498 in 12 65 mm PTO Side Journal 0 499 in 12 67 mm 0 798 in 12 65 mm Intake Lobes 1 112 in 28 24 mm 1 098 in 27 89 mm Exhaust Lobes 1 112 in 28 24 mm 1 098 in 27 89 mm CONNECTING ROD Crank Pin Bearing 1 500 in 38 10 mm 1 502 in 27 99 mm Piston Pin Bearing 0 8006 in 20 33 mm 0 802 in 20 37 mm PISTON Piston Pin 0 7998 in 20 3...

Page 56: ...tification label data tag provides model revision and serial number of generator It is necessary to know the model number as well as the revision number when determining the type of alternator used on your generator Generator Model Number Generator Revision Number Identification Label Data Tag ...

Page 57: ...C with O Ring p n 189197GS 5 86308CGS HHCS M6 1 0 x 130 SEMS 6 91825GS ASSY Holder Rectiﬁer Brush 7 66849GS TAPTITE M5 0 8 x 16 8 65791GS BEARING 9 81917GS PIN Roll 4mm x 10 Alternator NOTICE Alternator Identification Use this exploded view on Model 030430 Generators that have a Revision Number of 02 See data tag for revision number ...

Page 58: ...58 BRIGGSandSTRATTON COM Main Unit ...

Page 59: ...E 27 207525GS PIN 28 206887GS DECAL 29 206888GS DECAL 30 207889GS DECAL 31 196830GS DECAL Item Part Description 32 200658GS DECAL 34 195422GS COVER REAR BEARING 35 791745 HOSE FUEL cut to ﬁt 36 192376GS SCREW 37 56893GS CRIMPTITE 38 B2153GS SCREW 40 199256GS BOLT 41 192980GS KIT FUEL VALVE 44 194217GS TANK FUEL Includes Items 41 50 51 52 53 55 45 B4363GS CAP FUEL GAUGE 48 14353621GS WIRE 50 188333...

Page 60: ...97731GS OUTLET 120V 20A 5 189164GS PALNUT 3 16 6 202951GS LAMP LED 7 SCREW 3 x 6 TAPPING 8 209676GS BREAKER CIRCUIT 23A 191481GS BOOT not shown 9 43437GS OUTLET 120 240V TL30A 10 201678GS CONNECTOR 6 PIN 11 PPPHS M3 0 5 x 12 Items without part numbers are common fasteners and are available at local hardware stores Control Panel ...

Page 61: ...ASHER 5 8 3 208101GS AXLE 4 191265GS E RING 5 HHCS M8 1 25 x 20 6 67989GS NUT 7 189522ZGS SUPPORT LEG Parts Not Illustrated 196157GS KIT HARDWARE Items without part numbers are common fasteners and are available at local hardware stores Wheel Kit ...

Page 62: ... IDENTIFICATION The engine model type trim and date code are located on the valve cover It is necessary to know the code as well as the model and type number when performing adjustments repairs or ordering replacement parts 2163XX XXXX XX XXXXXXXX MODEL TYPE CODE ...

Page 63: ...ANUAL 1319 WARNING LABEL REQUIRED when replacing parts with warning labels affixed 3 552 718 718A 21 17 20 12 21 1194 27 27 30 32 46 741 146 24 742 746 220 22 18 19 1 16 415 219 29 28 25 26 2 307A 306A 524 287 842 847 523 525 15 529 170 522 Engine ...

Page 64: ...ON COM 216300 35 868 7 45 1026 383 337 1022 914 13 1100 798 1022 36 635 51 51A 34 33 42 192 1029 1023 5 42 7 1095 VALVE GASKET SET 1022 868 51 51A 358 ENGINE GASKET SET 51 51A 7 1022 868 163 20 12 3 883A 883A 1171 Engine ...

Page 65: ...135 117 127A 104A 105A 98A 125 133A 95A 118 632A 633B 97A 51 51A 121A CARBURETOR OVERHAUL KIT 105A 104A 137A 127A 633B 51 51A 163 98A 121 CARBURETOR OVERHAUL KIT 105A 104A 127A 633B 51 51A 163 98A 137 633B 951 633B 109D 108A 633B 109E 633B 109D 141 108A 141C 633B 109E 108A Engine ...

Page 66: ...ler is intended for replacement purposes only and is not to be used for retrofitting to engines with different exhaust systems 883C 832C 836C 300C 863C 740 740A 819 355 436C 437 1177 300E 883A 613 676C 677A 53 161 445 967 163 11C 425 968A 161B 185 425A 968 Engine ...

Page 67: ...67 216300 37 78 1036 EMISSIONS LABEL 305 732 332 455 1070 1005 23 727A 304 725A 1298 622 695 363 1212 55 1211 1210 59 58 459 689 456 597 608 60 65 37A 78A Engine ...

Page 68: ...GSandSTRATTON COM 216300 972A 957A 957 211 209 632 621 410 188 668 773 1138 505 562 564 227 504 222 271A 1230 1404 604A 222B 278 190 958 601 601 187 187A 663 281 615 616 614 404 267 265 270 268 269 271 Engine ...

Page 69: ... 364A 500 664 990 892 1051 801 310 503 802 697 783 513 510 309 1090 579 789 835 356M 347 501 526 578 NOTE All stators use a No 1119 mounting screw NOTE The proper flywheel part number and or the alternator magnet size will determine the alternator type or output See repair instruction manual for additional information 1119 474D 10 16 AMP Engine ...

Page 70: ...7 Piston Assembly 020 Oversize Used Before Code Date 08032400 020 Oversize 793318 Piston Assembly Standard Used on Type No s 0110 0111 0114 0115 0117 0570 793325 Piston Assembly 020 Oversize Used on Type No s 0110 0111 0114 0115 0117 0570 26 793319 Ring Set Standard Note 793324 Ring Set 020 Oversize 697692 Ring Set Standard Used on Type No s 0110 0111 0114 0115 0117 0570 697698 Ring Set 020 Oversi...

Page 71: ...de Date 09020800 Used on Type No s 0110 0111 0114 0115 0570 696135 Jet Main High Altitude Used Before Code Date 09020900 Used on Type No s 0110 0111 0114 0115 0570 796333 Jet Main High Altitude Used on Type No s 0117 121 796137 Kit Carburetor Overhaul Used After Code Date 08071700 Note 796137 Kit Carburetor Overhaul Used After Code Date 09020800 Used on Type No s 0110 0111 0114 0115 0570 796137 Ki...

Page 72: ...ng 271 691028 Lever Control 271A 695381 Lever Control 278 798196 Washer Governor Control Lever Used After Code Date 09101800 Note 792008 Washer Governor Control Lever Used Before Code Date 09101900 281 697268 Panel Control 286 793696 Module Oil Sensor 287 699629 Screw Dipstick Tube 300C 793701 Muffler This muffler is intended for replacement purposes only and is not to be used for retrofitting to ...

Page 73: ...ube Dipstick 526 690297 Screw Regulator 529 791822 Grommet 552 694674 Bushing Governor Crank 562 798197 Bolt Governor Control Lever Used After Code Date 09101800 Note 793216 Bolt Governor Control Lever Used Before Code Date 09101900 564 699492 Screw Control Cover 577A 690795 Cable Starter 578 692306 Wire Assembly 578A 790948 Wire Assembly 579 691029 Nut Starter Cable 597 691696 Screw Pawl Friction...

Page 74: ...Spark Plug 863C 793700 Bracket Muffler 868 690968 Seal Valve 883A 794818 Gasket Exhaust 883C 710250 Gasket Exhaust 892 692318 Switch Key Used on Type No s 0116 892A 791944 Switch Key 914 794827 Screw Rocker Cover 920 691656 Solenoid Starter 951 699961 Lever Choke 957 795027 Cap Fuel Tank Plastic 957A 792647 Cap Fuel Tank Plastic Fresh Start 958 698180 Valve Fuel Shut Off Plastic 967 491435S Filter...

Page 75: ...r 1177 710090 Nut Muffler 1194 691876 Seal O Ring Plug 1210 498144 Pulley Spring Assembly Pulley 1211 498144 Pulley Spring Assembly Spring 1212 794841 Stud Blower Housing 1230 794840 Stud Control Bracket 1298 794838 Nut Heat Shield 1319 794467 Label Warning 1330 276781 Repair Manual 1404 794838 Nut Control Cover T R A P F E R T R A P F E R T R A P F E R NO NO DESCRIPTION NO NO DESCRIPTION NO NO DE...

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