Bridgeview BALE KING 5100 Operator'S & Parts Manual Download Page 56 | Manualshive

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Bridgeview BALE KING 5100 Operator'S & Parts Manual Download Page 56

Bridgeview Manufacturing Inc.

53

3-pin Flat Plug

#

DESCRIPTION

PART #

QTY

1

Complete Control Box with Harness (5100 Series)

24466

1

2

Complete Control Box with Cab to Hitch Harness (5100 Series)

11793

1

3

Square Plug for Diverter Valve

13657

1

4

4-pin Round Plug Kit

25079

1

5

3-Way Switch

13561

1

6

Complete Hitch to Valve Harness (5100 Series)

11794

1

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Summary of Contents for BALE KING 5100

Page 1: ...rocessor Operator s Parts Manual Last Updated August 11 2015 Bridgeview Manufacturing Inc P O Box 4 Gerald Saskatchewan Canada S0A 1B0 Phone 1 306 745 2711 Fax 1 306 745 3364 Email bmi sasktel net www...

Page 2: ...Bridgeview Manufacturing Inc ii The Serial Number is located the front tub panel next to the operator manual box Your Authorized Dealer Your Serial Number...

Page 3: ...and Maintenance 22 Tire Inflation and Rating 24 Twine Removal 25 Rotor and Flail Replacement 26 Transportation 27 Trouble shooting Guide 28 Features and Specifications 29 PARTS MANUAL 30 Jack Hitch 30...

Page 4: ...ing operation of your new machine Safety Precautions The following safety precautions MUST be followed to ensure safe operation of the Bale King Bale processor ALWAYS turn OFF the tractor when leaving...

Page 5: ...e operator must obey all safety labels and must maintain the proper shielding A high percentage of drive line injuries occur when safety shielding is missing or not functioning properly DANGER Contact...

Page 6: ...Bridgeview Manufacturing Inc 3 Discharge DANGER Do not stand on the discharge side of the machine while it is in operation...

Page 7: ...Manufacturing Inc 4 Rear Fork Lift Area DANGER Stand clear of lift area Do not stand under the forks unless safety locks are installed Deflector Safety Lock Unlock for Operation Lock for Transport an...

Page 8: ...machine using a spline adaptor Use of adaptors will void warranty due to damage caused to the tractor PTO PTO driveshaft or implement DO NOT operate at 540 rpm or use any kind of adaptor to connect to...

Page 9: ...e grate assembly to make the machine less aggressive or roll the bale more slowly Always ensure that your machine is running at 1000 PTO RPM NOTE Please consult your local dealer to help pinpoint any...

Page 10: ...of the PTO shaft Adjust your tractor accordingly Shielding Be sure that the shielding is not damaged and rotates freely on the drive shaft Working Angles Constant Velocity joints can operate up to 80...

Page 11: ...he shield pop out the red snap then rotate the guard on the bearing to line up the three tabs with the openings and pull it off away from the knuckle joint Remove the nylon bearing from the shaft by s...

Page 12: ...trols Note that the hoses are paired by colour and the following tables show the operation when pushing oil into the hose with the longer marker 5100 3 Remotes Hose Marker Function Long Red Turn agita...

Page 13: ...OT covered by warranty NOTE Check all hoses and fittings periodically for leaks Tighten or replace any dripping components or any worn out hoses Implement Tongue The adjustable hitch on the Bale King...

Page 14: ...the tine to the machine and replacing the tine in the other available gap Always use tines in the same position on either side to keep the stress on the forks and cylinders balanced For transport and...

Page 15: ...hieve a rate of feed of approximately 1 5 to 2 minutes Light brittle material such as wheat straw may allow faster processing while tough stringy material such as slough hay green feed or flax will re...

Page 16: ...the down position and flipping the rubber down above left will allow the hay to be laid in a windrow or bunk feeder Swinging the deflector up will allow you to spread straw out over a large area If yo...

Page 17: ...dth and replace the bolts There are three different deflector length settings to accommodate your desired width Bunk Feeding Width Distance from Tire Transport Width Total RHS LHS Folded N A 8 6 4 3 4...

Page 18: ...dest setting and replace the bolts on the front and back of the deflector as shown do not tighten yet do not replace top bolts Raise the deflector to its highest position with the hydraulics Remove th...

Page 19: ...s will remove the loose debris preventing spillage from the machine This is especially true when processing soft core bales By reversing direction regularly soft core bales will process more evenly If...

Page 20: ...ck straight into the second bale If you are going to a different stack for the second bale only raise the first bale enough to clear the ground Move to the next row and align the machine to the bale b...

Page 21: ...o the tractor s electrical system The diverter kit also features a pilot operated check valve to ensure that the deflector will not fall down due to leaking across the valve A 4 pin plug is used to po...

Page 22: ...cut on the material which you are processing such as slough hay and silage bales It is recommended that the knives be lowered when bedding straw as it will affect your spread pattern Adjust the machi...

Page 23: ...valve allows you to adjust the speed of the augers so that you can meter the grain flow for different situations It is recommended to determine your desired rate based on driving speed and the flow r...

Page 24: ...Lift rear fork or deflector Long Green Discharge grain 5100TR 2 Remote Set up Hose Marker Function Long Red Turn agitators clockwise Long Blue Lift rear fork or deflector or discharge grain If a Total...

Page 25: ...Bale King bale processor should be done on a regular basis Location Timeline A Hoop Handle 150 Bales or 8 hours whichever comes first B Fine Chop Handle Adaptor 5100TR Only C Agitator Bearings x 2 D R...

Page 26: ...ront of the gear box Apply 3 5 pumps of good quality grease every 8 hours or 150 bales whichever comes first If the gearbox is removed to replace the rotor or perform any other service add 80 pumps of...

Page 27: ...ut to closest hole and insert the cotter pin Pack hub full of grease and reinstall the dust cap Proper tire inflation will help to alleviate puncture problems when towing and operating on rough terrai...

Page 28: ...ors WARNING Before attempting the removal of twine from the rotor be sure that the machine is stopped and the tractor is shut OFF Place the tractor in park Twines can be removed with the use of the su...

Page 29: ...k collar in the direction of rotation Check that the gearbox oil level is up to the bottom of the side plug and add 80 pumps of grease to the gearbox zerk Flail replacement is accomplished by removing...

Page 30: ...and check for proper function flashing amber lights red tail lights Ensure that the supplied SMV Slow Moving Vehicle sign is clearly visible from the rear Lift the forks all the way up and install the...

Page 31: ...ing bales Excessive twine wrapped on rotor causing flail movement to be restricted Cut twine off rotor Broken flails causing rotor to be out of balance Replace broken flails in pairs opposite each oth...

Page 32: ...Jack Mounted on Frame Heavy Duty Bale Fork Frame 3 x 6 in Tubing Adjustable Bale Fork Width on centers 48 in or 40 5 in Adjustable Hitch Height 4 settings at 1 5 in intervals Spring Lock Lever on Gra...

Page 33: ...Jack 5000 lb Comes with pin 22166 1 2 Nut 3 4 Stover Lock 11823 3 3 Hitch Tongue 22440 1 4 Bolt 3 4 x 5 10803 1 5 Bolt 3 4 x 5 3 4 10802 2 6 Hitch Clevis 22441 1 7 Safety Chain 11000lb x 53 21715 1 8...

Page 34: ...aler 2 2 6 Rim 16 1x14 8 on 8 10354 2 2 7 Wheel Stud 9 16 x 1 3 4 NF 10347 16 16 8 Spindle Plate 22434 2 2 9 Seal 2 ID 10344 2 2 10 Inner Bearing Cone 1 3 4 ID 10345 2 2 11 Inner Bearing Race 10349 2...

Page 35: ...Guard Rear 22413 1 9 Nut 3 8 Serrated Flange 10271 4 10 X Rotor Weldment 22449 1 11 Nut 3 4 Stover Lock 11823 28 12 Brass Flail Bushing 10005 28 13 Rotor Flail 22412 28 14 Bolt 3 4 x 4 3 4 10443 28 1...

Page 36: ...Bridgeview Manufacturing Inc 33 Gearbox...

Page 37: ...2 Relief Plug 3 8 NPT 24015 1 13 Bolt M8 x 25 Gr 8 8 24026 6 14 Lock Washer M8 24016 6 15 O Ring 24017 1 16 O Ring 24018 1 17 Shim 125 x 164 x 0 1 24022 2 18 Shim 125 x 164 x 0 3 24023 2 19 Name Plate...

Page 38: ...Guard Repair Kit Tractor Side 20553 1 8 Guard Assembly Tractor Side 17583 1 9 Guard Assembly Implement Side 17585 1 10 Guard Repair Kit Implement Side 17572 1 11 Yoke Tube Assembly Implement Side 1758...

Page 39: ...Cutter Holder Kit 21549 1 3 Rubber Handle Cap 17587 1 4 Twine Cutter Handle 20862 1 5 Bolt 1 4 x 3 4 Truss Head 17638 4 6 Nut 1 4 Serrated Flange 11812 4 7 Twine Cutter Blade 17438 1 8 Twine Cutter H...

Page 40: ...t 1 x 2 1 2 21820 2 6 Bolt 3 4 x 2 1 2 14470 2 7 Grate Shackle 22416 2 8 Grate Shackle Bushing 22415 2 9 Nut 3 4 Nylon Lock 10007 2 10 Bolt 3 8 x 1 13806 4 11 Grease Zerk 1 4 28 x 90 degree 16389 1 12...

Page 41: ...2 Serrated Flange 10273 8 8 7 Agitator 22418 2 2 8 Nut 3 8 Serrated Flange 10271 16 16 9 Agitator Twine Guard 22419 4 4 10 Bolt 3 8 x 3 4 11816 16 16 11 Agitator Insert 22084 2 2 12 Agitator Motor 8 L...

Page 42: ...10240 21 2 Flat Washer 1 2 11668 21 3 Light Bracket Left 22433 1 4 Rear Wing Gusset Left 22430 1 5 Nut 1 2 Serrated Flange 10273 21 6 Wing 22428 2 7 Front Rack 22427 1 8 Light Bracket Right 22432 1 9...

Page 43: ...Bridgeview Manufacturing Inc 40 Rear Forks...

Page 44: ...6 2 7 Nut 3 8 Nylon Lock 10806 2 8 Bolt 3 8 x 2 3 4 20908 2 9 Hydraulic Cylinder 3 x 18 x 1 1 2 Seal Kit 21717 20807 2 10 Bushing Insert 1 23708 4 11 Grease Zerk 16364 2 12 Cylinder Pin 1 x 4 1 16 221...

Page 45: ...Bridgeview Manufacturing Inc 42 Deflector Hose Cover...

Page 46: ...2436 1 14 Cotter Pin 3 16 x 1 1 4 11669 4 15 Cylinder Pin 3 4 x 3 Usable 22007 1 16 Hydraulic Cylinder 1 1 2 x 6 x 3 4 Seal Kit 21711 23738 1 17 Cylinder Pin 3 4 x 3 Usable 22007 1 18 Deflector Rubber...

Page 47: ...Bridgeview Manufacturing Inc 44 Front Tub Components...

Page 48: ...Bolt 3 8 x 1 13806 7 19 Nut 5 16 Serrated Flange 11814 8 20 Bolt 5 16 x 3 4 20903 4 21 Stud 1 2 13231 1 22 Pilot Operated Check Valve 19114 1 23 Bolt 5 16 x 2 15572 2 24 Nut 5 16 Nylon Lock 11815 1 25...

Page 49: ...lamp 1 2 21561 3 Hydraulic Hose Clamp 3 8 22180 4 Hydraulic Hose Clamp 1 4 22181 5 Hydraulic Hose Clamp Cap Large 21725 6 Hydraulic Hose Clamp Cap Small 22182 7 Bolt 5 16 x 3 1 2 13765 8 Bolt 5 16 x 3...

Page 50: ...ght Grommet 21723 4 5 Bolt 3 8 x 1 13806 7 6 Flat Washer 3 8 11667 7 7 Rear Cover Panel 22437 1 8 Nut 3 8 Serrated Flange 10271 10 9 Cable Clamp 13629 4 10 Nut 5 16 Nylon Lock 11815 2 11 Junction Box...

Page 51: ...luded in the SMV sign kit which are not required DESCRIPTION PART QTY Complete SMV Sign Kit 22411 1 1 Nut 1 4 Serrated Flange 2 2 Galvanized Sign Bracket 1 3 Plastic SMV Sign 1 4 Pan Head Bolt 1 4 x 5...

Page 52: ...E KING 5100 22163 2 2 DANGER PTO 12219 2 3 DANGER Discharge 12230 4 4 DANGER Stand Clear of Lift 12229 1 5 AMC Member 12239 1 6 Hoop Adjustment 22165 1 7 Deflector Safety Lock 22292 1 8 Red Reflector...

Page 53: ...Bridgeview Manufacturing Inc 50 Fine Chop...

Page 54: ...22445 1 11 Flat Washer 1 2 11668 1 12 Compression Spring 21713 1 13 Nut 1 2 Nylon Lock 10241 1 14 Nut 1 4 Serrated Flange 11812 26 15 Fine Chop Blade 10404 13 16 Bolt 1 4 x 3 4 11809 26 17 Fine Chop B...

Page 55: ...plete Control Box with Cab to Hitch Harness 5100 Series 1 3 Square Plug for Diverter Valve 13657 4 4 pin Trailer Plug 24691 1 5 4 pin Tractor Plug 24690 1 4 5 4 pin Trailer Tractor Plug Kit 25079 1 6...

Page 56: ...Complete Control Box with Harness 5100 Series 24466 1 2 Complete Control Box with Cab to Hitch Harness 5100 Series 11793 1 3 Square Plug for Diverter Valve 13657 1 4 4 pin Round Plug Kit 25079 1 5 3 W...

Page 57: ...Bridgeview Manufacturing Inc 54 Total Ration Grain Tank...

Page 58: ...Bridgeview Manufacturing Inc 55...

Page 59: ...Pressed Flange Housing 10368 4 21 Bearing 3 4 Includes 22 10366 2 22 Bearing Lock Collar 10367 2 23 Bearing Cover 25117 1 24 Strap w Buckle 25122 1 25 Strap w o Buckle 26 Chain 3 16 x 20 links 25121...

Page 60: ...Bridgeview Manufacturing Inc 57 HYDRAULIC AND ELECTRICAL SCHEMATICS Hydraulics...

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Page 67: ...Bridgeview Manufacturing Inc 64...

Page 68: ...r Short Blue 18141 OO Hose Marker Long Yellow 16520 PP Hose Marker Short Yellow 16521 QQ Hose Marker Long Green 16522 RR Hose Marker Short Green 17053 SS Hydraulic Motor Agitator 8 Long Seal Kit 25872...

Page 69: ...FJX 8FJX 16 3 8 35 5 OAL 6FJX 8FJX 17 3 8 33 5 OAL 6FJX 8FJX 18 3 8 17 25 OAL 16 5 OAL 6FJX 6FJX90 19 3 8 13 5 OAL 14 OAL 6FJX 6FJX 20 3 8 11 25 OAL 11 75 OAL 6FJX 6FJX90 21 3 8 9 25 OAL 10 25 OAL 6FJ...

Page 70: ...Bridgeview Manufacturing Inc 67 Lights Electrical Diverter Controls...

Page 71: ...Bridgeview Manufacturing Inc 68 Lights...

Page 72: ...Bridgeview Manufacturing Inc 69 Junction Box S N BK6359 up...

Page 73: ...Bridgeview Manufacturing Inc 70 Junction Box S N BK5426 6358...

Page 74: ...Bridgeview Manufacturing Inc 71 NOTES...

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