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Troubleshooting Guide 

Diplomat II Pour-Over Coffee Brewer 

 

Read and follow the cautions below before attempting to service this coffee brewer. 

Caution: 

Read and verify that the installation instructions have been followed before attempting to operate this 
appliance.  Incorrect installation or operating procedures will void the warranty and may damage this 
appliance. 

Unplug the power supply cord before servicing, unless electrical testing is required.

  Be certain 

the power supply is of the correct rating and polarity before connecting the power supply cord.  The 
chassis must be grounded to prevent possible electric shock.  Failure to heed this warning may damage 
this appliance and may cause injury. 

This appliance is equipped with an automatic temperature limit control designed to turn the appliance off 
if it overheats.  In that event, do not reset until a qualified service representative has inspected and 
repaired the appliance.  Under no circumstances should the temperature limit control be bypassed or an 
alternate control used, as a fire risk could result. 

Under no circumstance should the hi-limit thermostat be by-passed.  In the event of failure the 
hi-limit thermostat should be replaced.  Use only original or authorized replacement parts. 

Carefully inspect the internal wiring for wear or damage when servicing.   Worn or damaged wiring may 
cause malfunctions and premature component failures.  Replace any wires that have loose 
connections, damaged insulation or show evidence of overheating.  When repairing or replacing internal 
electrical wiring, in part or in whole, use only terminals and wires with the same rating, gauge and 
insulation covering. 

See the separate instruction sheet that was included with this manual for testing and cleaning the 
Diplomat model coffee brewers.  These instructions contain valuable information on servicing and 
cleaning that may extend the service life of these brewers. 

Symptoms  

Solutions 

1.

  The coffee brewer will not 

operate.  The lights and 
warmers do not work. 

  Make sure the power supply cord is connected to a proper, 

working wall receptacle. 

Make sure the power switch has been turned on. 

 

  Check the main circuit breaker in the building to see if it has 

tripped. 

 

  Reset or replace the hi-limit thermostat. 

 

  Test the power switch.  Replace it if necessary. 

 

  Check to make sure the internal wiring is correct.  Inspect for 

loose, damaged or overheating wires or terminals.  Repair or 
replace wiring as necessary. 

 

  Test the power supply cord.  Replace it if necessary. 

Summary of Contents for 1030581

Page 1: ...e Brewer Model Numbers 1030581 1030583 20333 S Normandie Ave Torrance CA 90502 800 421 6860 310 787 5444 Fax 310 787 5412 E mail brew brewmaticusa com FM CS120 A 5 03 04 P P a a r r t t s s A A n n d d S S e e r r v v i i c c e e ...

Page 2: ... this appliance Any modification or alteration to the appliance may create a fire hazard may create a risk of personal injury may void the safety listings and may void the warranty Plumbing connections All plumbing connections to water supply lines and drains should be performed by a licensed plumber complying with all applicable plumbing codes having jurisdiction Electrical connections With the e...

Page 3: ...Power Supply Cord 6 ft 2 wire ground 15 amp 14 awg Plug NEMA 5 15P Furnished and attached Power Supply Required 120 volts 15 amp dedicated circuit Wall Receptacle Required NEMA 5 15R Not furnished Listings UL 704J NSF 4 Optional Accessories 1030801 3 Station top cover with warmer Note This model is no longer in production Additional Information Brewing Capacity 60 oz maximum Brewing Temperature Ap...

Page 4: ...Page 4 Wiring Diagram Diplomat II Pour Over Coffee Brewer Models With A 9920450S Thermostat Models With A 9920332 Thermostat ...

Page 5: ...Page 5 Wiring Diagram Diplomat II Pour Over Coffee Brewer Models With A 9920434 Thermostat ...

Page 6: ...nt of failure the hi limit thermostat should be replaced Use only original or authorized replacement parts Carefully inspect the internal wiring for wear or damage when servicing Worn or damaged wiring may cause malfunctions and premature component failures Replace any wires that have loose connections damaged insulation or show evidence of overheating When repairing or replacing internal electric...

Page 7: ...sed Refill tank with water and wait for machine to reach operating temperature Note Turn machine off overnight or when not in use for a long period of time Test the hi limit thermostat Replace it if necessary Test the thermostat Replace it if necessary Inspect the wiring on the hi limit thermostat for loose damaged or overheating wires or terminals Repair or replace wiring as necessary WARNING Und...

Page 8: ...es or terminals Repair or replace wiring as necessary 7 The brewing cycle is too slow Inspect and clean the spray head siphon tube and reservoir down tube 8 The beverage level is inconsistent Inspect and clean the spray head siphon tube and reservoir down tube Make sure the pour through lid is closed when not in use Make sure the top cover and element gaskets are in place correctly and are in good...

Page 9: ...mount of ground coffee being used or adjust the grind of the coffee Too much coffee or coffee that is ground too fine may affect the flow of the water through the coffee Make sure that the paper filter being used is correct for this type of coffee brewer 14 There are coffee grounds in the brewed coffee Inspect the brew cone for wear or damage Replace it if necessary Adjust the amount of ground cof...

Page 10: ...y tube from immersion element 3 Remove old wires from old thermostat 4 Discard old thermostat 5 Mount the new thermostat and attach capillary tube to immersion element 6 Locate blue wire from the secondary Hi Limit Thermostat 9920393 orange wire from pilot light 9916219 and connect both wires to terminal 1 of the 9920434 thermostat 7 Locate black wire that originated from power switch and connect ...

Page 11: ...rmostat And High Limit Thermostat Bulbs Top View Right Side View From Inside Housing WARNING The thermostat and high limit thermostat bulbs must be correctly positioned in their clips and installed correctly on the element for proper operation and safety ...

Page 12: ...Page 12 Parts Diagram Final Assembly Diplomat II Pour Over Coffee Brewer ...

Page 13: ...0 for additional information 6 9205104 Nut 6 32 7 1030711 Wrap Sheet S S 8 1030439 Channel Wire 9 6003091B Element Pan Assy See page 8 for parts list 10 6000225 Brew Cone Plastic 11 6000328 Stove Shell 12 9303119 Lock Washer 6 13 9001228 Screw 6 32 x 1 1 4 14 9906472 Foot Black 1 2 Replaces 9906407 foot brown 15 1039080 Rocker Switch Replacement Kit Replaces 9919348 See page 12 for additional info...

Page 14: ...Page 14 Parts Diagram Housing Assembly Diplomat II Pour Over Coffee Brewer ...

Page 15: ...9920552 Hi Limit Thermostat 15 9001244 Screw 4 40 x 1 4 16 9303128 Lock Washer W Int Tooth 4 17 9201128 Nut Hex 4 40 18 9920434 Thermostat Replaces 9920450 9920332 See Page 10 for additional information 19 6000363 Clip Thermostat Bulb 20 9920459 Hi Limit Thermostat Replaces 9920333 See Page 14 for additional information 21 9001136 Screw 6 32 x 1 22 1040010 Spacer Hi limit Thermostat 23 9914285 Pus...

Page 16: ...32 Element Replacement Kit PTC Includes items 2 3 5 7 8 9 10 11 3 6000578 Spacer Element 4 6004021 Bracket 5 9303115 Lock Washer Internal Tooth 5 16 6 9010115 Screw Hex Head 5 16 18 x 3 4 7 9001107 Screw 8 32 x 1 2 8 9905350 Eyelet Anti Rotation 9 9301106 Washer 10 S S 10 9303118 Lock Washer External Tooth 8 11 9201145 Hex Nut 8 32 ...

Page 17: ...h Amber To replace a switch that has 3 terminals 1039080 Rocker Switch Kit Red Replaces 9919348 To replace a switch that has 4 terminals 7 6001007 Porcelain Pan Without warmer element 8 1039037 3 Station Element Kit Includes items 9 10 11 13 14 15 16 9 6000582 Spacer Large 10 1030445 Reflector Plate 11 9303115 Lock Washer Internal Tooth 5 16 12 9010121 Screw Hex Head 5 16 18 x 1 2 13 9001107 Screw...

Page 18: ... the new top cover 3 Attach the white wire 1 on the diagram below from the new top cover to the group of white wires on the immersion element 4 Attach the black wire 3 on the diagram below from the new top cover to the black wires on the thermostat terminal 2 There should be a terminal available for this connection 5 Attach the green wire 2 on the diagram below from the new top cover to the ground...

Page 19: ...revised method of attaching the housing to the wrap sheet See the parts diagrams for part numbers Switch Wiring To Replace The 9919348 Switch With A 1039080 Switch Kit The 9919348 warmer switch has been replaced by a new switch replacement kit Refer to the diagrams below for wiring this new switch kit ...

Page 20: ...20333 S Normandie Ave Torrance CA 90502 800 421 6860 310 787 5444 Fax 310 787 5412 E mail brew brewmaticusa com ...

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