Genesis Espresso B2C Technical Manual Download Page 1

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Part No. PR10960000

Issue: New 04/06

Technical Manual

Including Spare Parts Information

Summary of Contents for Espresso B2C

Page 1: ...Part No PR10960000 Issue New 04 06 Technical Manual Technical Manual Including Spare Parts Information ...

Page 2: ......

Page 3: ...B2C System 69 Section 9 Dispense Tube Lengths 72 Section 10 Electrical Electronic Diagrams 73 Section 11 Diagnostics and Simple Maintenance 84 Section 12 Spare Parts 95 The following symbol is used throughout this Technical Manual Safety First Take care risk of personal injury Crane Merchandising Systems accepts no responsibility for damage caused to the equipment through misinterpretation or misu...

Page 4: ...safety will be preserved Crane Merchandising Systems Parts and Support Phone Numbers Parts 1 800 621 7278 Service 1 800 628 8363 Important Information When installing or servicing this machine always have this manual available for quick and easy reference and always follow these basic precautions 1 The machine should be situated on a strong horizontal surface capable of supporting 160lbs 70kg mini...

Page 5: ...filter 3 Technical Manual Espresso B2C Height 33 85 in 860 mm Depth 23 23 in 590 mm Width 21 26 in 540 mm Weight 154 lbs 70 kg Cup Capacity 230 Number of Canisters 6 Electrical Requirements i Voltage 115 V ac ii Current 12 Amp single phase iii Frequency 60Hz Water Services Pressure 10 psi 69 KPa 80 psi 522 KPa Canister Capacities Approximate Espresso Coffee Beans 4 0 lbs 240 cups Freshbrew Coffee ...

Page 6: ...s Key 4 Technical Manual 1 Coin Entry 2 Coin Reject Button 3 LCD Display 4 Drink Selection Keypad 5 Selection Decals 6 Coin Return 7 Foot 8 Door Lock 9 Graphic Panel 10 Door 11 Fresh Beans Container 2 3 4 6 5 7 8 9 10 1 11 ...

Page 7: ...2 Freshbrew Coffee Canister 3 Fresh Beans Container 4 Main Wire Harness 5 CoEx Brewer 6 Brewer Waste Bucket 7 Waste Tray 8 Waste Tray Grill 9 Moving Dispense Head 10 Door Switch 11 Mixing System 12 Cup Drop Unit 13 Canister Outlet 14 Cup Turret 1 2 4 3 5 6 7 8 9 10 11 13 14 12 ...

Page 8: ...offee 6 Fresh Coffee Beans All speciality drinks made with freshly ground coffee beans and cappuccino topping 6 Technical Manual Drink Selections Espresso 6 Canisters Gourmet Coffee Fresh Coffee Hot Chocolate Cappuccino Caffe Mocha Caffe Latte Espresso Double Espresso Americano Chocomilk French Vanilla Hot Water ...

Page 9: ...tected with a circuit breaker or fuse conforming to local regulations Voltage Check Place the levels of a voltmeter across the LINE LIVE and NEUTRAL terminals of the wall receptical The voltmeter should indicate 110 130 volts ac for 120 volt 60 Hz locations Polarity Check Place leads of a voltmeter across the LINE LIVE and GROUND terminals ff the wall receptical The voltmeter should indicate 110 1...

Page 10: ... are missing you must contact the supplier immediately 5 Referring to the diagram opposite fit the four feet 1 to the machine Ensure that the spacer 2 is fitted between the washers 3 as shown Using a 12 mm wrench adjust the feet until the machine is levelled in both front to back and side to side planes Ensure that the door opens and closes easily 2 3 Connecting the Water Supply The best type of w...

Page 11: ...C machines are fitted with a CoEx brewer and must be connected to the water supply via a water filter This filter must be of food grade quality and able to remove temporary hardness scale heavy metals lead copper iron cadmium chlorine and any organic pollutant s discolouration Note If the machine is connected to the water supply and used without a water filter as specified above the warranty will ...

Page 12: ...8 kgs Refit the cover ensuring that the clips are located correctly Note To maintain optimum drink quality Crane Merchandising Systems recommend that the bean container is replenished on a daily basis 3 Remove the turret cap and fill the tubes with the correct size cups for the type of cup catcher fitted to the machine Load the cup turret only with cups that have been designed for use in a hot bev...

Page 13: ...ainer is placed under the dispense head Remove the container and empty the contents before proceeding Important Should the machine fail to fill correctly or leak turn off the water and the power to the machine before investigating the fault 6 Check the LCD display on the front of the machine to ensure that the water has heated to the correct temperature and that the machine is in standby mode A ma...

Page 14: ...Fill the coin tubes with correct coinage Ensure coin return mechanism functions correctly 11 Operate the machine through its complete range of selections to ensure that each vend is correctly dispensed Follow the instructions detailed on page 57 for making a vend using the Test Vend switch 6 located on the Service Keypad 12 Remove the safety key and close the cabinet door Ensure that the machine i...

Page 15: ...Display The Genesis features an interactive menu display The multi line LCD display helps to make navigating the programming menu structure easy and intuitive It is used to display programming information and will change according to the type of data being updated 1 The top line of the screen is the Menu title 2 Selected items are highlighted in white Press the up or down keys on the drink selecti...

Page 16: ... your own personalized code 3 Press the Edit key Providing the engineer has entered the code correctly the LCD will display the screen as shown opposite Press the Edit key to access the engineers program or X Exit key to return the machine to standby mode 4 The LCD on the front of the machine will display the top level programming menu screen Main Menu The first available menu Data Recall is highl...

Page 17: ...ltiple days of the week on which a specific function will take place 9 Using the up or down keys scroll through until the required day is highlighted as shown Pressing the Edit key will select the day indicated by an X appearing in its adjacent box Continue until all required days have been selected Pressing the X Exit key will move back to the previous screen and save the new settings to the mach...

Page 18: ...enu allows the engineer to view and record monetary and sales values This data cannot be reset and will remain intact for the service life of the controller board 1 From the Data Recall screen highlight Non Resettable Sales Data and press the Edit key The LCD will display the screen as shown opposite From this menu the engineer can view data for the Overall Totals highlighted By Product along with...

Page 19: ...n Resettable Sales Data menu screen 5 Press the Edit key on the keypad to enter the By Product menu screen This menu contains all of the drink selections available from the machine Use the up or down keys on the drink selection keypad to scroll through the menu until the required selection is highlighted 6 Press the Edit key on the keypad to enter the highlighted selection e g chocolate The LCD wi...

Page 20: ...e all resettable data via the Clear Data menu 2 To view the Overall Totals screen press the Edit key on the drink selection keypad This menu displays both the total amount and total vend count since the last time it was cleared for the data fields shown Note Please see page 16 17 for detailed descriptions of these data fields 3 Scroll through the list displayed using the up and down keys on the fr...

Page 21: ... when power to the machine has been disconnected in date time of day and period format Press the X Exit key to return to the Events menu 3 Press the down key to highlight Last Data Clear Last Vend and Last Clock Set Information for these events is displayed along the bottom of the screen 4 Identification Numbers 1 From the Data Recall menu scroll down and highlight Identification Numbers then pres...

Page 22: ...previously 7 Print Data 1 This menu displays the data that can be extracted from the machine when a printer is connected and the corresponding keypad number which needs to be pressed to send the data to the printer For more information regarding this function please see page 44 4 2 Diagnostic Menu 1 Should a fault occur within the machine the LCD will display a fault message and in some cases the ...

Page 23: ...eration of each individual ingredient motor fitted to the machine Press the Edit key to display the test screen which indicates the number of motors fitted to the machine Note Testing the ingredient motor causes the ingredient canister auger to turn Remove canisters before carrying out this test sequence DO NOT place ingredient canisters on the floor Refit correctly after carrying out the test 1 T...

Page 24: ...nded Press the START key a second time to move the head to its second dispense position Press the START key again to move the head to its fully extended dispense position 3 To return the dispense head to its home position and complete the test press the START key The dispense head mechanism will return to its rest position as indicated by the screen opposite 4 When the head reaches its home positi...

Page 25: ...nsor Average This menu gives the engineer an indication as to overall efficiency of the SureVend sensor 1 Highlight Mug Sensor Average from the Switches Sensors menu and press the Edit key The LCD will display the screen as shown The value displayed represents the average sensor calibration value 5 Test Vend Without Cups This menu allows the engineer to test vend a selection without dropping a cup...

Page 26: ...ight Grinder Test in the main Test menu and press the Edit key The LCD will display the screen as shown opposite Press button 1 on the drink selection keypad The grinder will run for approximately 4 seconds 2 Press the X Exit key to return to the main test menu screen 8 Display Entry into this menu allows the engineer to test the LCD display screen 1 Highlight Display in the Test menu and press th...

Page 27: ...the highest and lowest price set in the machines memory Note Values entered via this menu are only applicable to machines fitted with a coin card system 1 Individual Prices This sub menu allows the engineer to set an individual price for each drink selection available from the machine 1 With Individual Prices highlighted as shown opposite press the Edit key to access the menu 2 Upon entry into thi...

Page 28: ...will over ride any individual prices previously programmed 3 Mug Discount This sub menu allows the engineer to program a discount value against all drink selections for customers who use their own cup mug When a customer places their own cup into the dispense area and selects a drink the SureVend sensors will detect the cup and disable the cup drop mechanism The price set for Mug Discount is then ...

Page 29: ... 2 Selection Timers Genesis B2C machines are supplied pre programmed with carefully tested default recipes for each drink selection These recipes are for 8oz drinks and will be suitable for most applications Each selection can however be adjusted to accommodate different ingredient types or operator customer preference These recipes can be quickly and easily changed from within the Selection Timer...

Page 30: ...trengthen the flavor of the gourmet coffee lengthen the time of the product throw Press the down key to highlight Ingredient 1 The status line at the bottom of the screen will display the current value 6 Press the Edit key to access the screen as shown Enter a value for a stronger normal selection e g 8 0 g Press the sequence 0 8 0 using the drink selection keypad 7 Press the Edit key to return to...

Page 31: ...ressing the START key will run the ingredient motor for the programmed time allowing the engineer to collect and weigh the ingredient to determine gram throw if required 3 Disable Selections This sub menu allows the engineer to disable individual or all drink selections if necessary With Disable Selections highlighted press the Edit key to access the menu 1 Upon entry into the menu the LCD will di...

Page 32: ...ne will beep once and the LCD will display the Vend Failed message if set to Pay Vend mode 3 Customers can now get their money back by pressing the coin return button or removing their card The LCD will change and display the message Please Insert Mug The machine remains in service but will not vend a cup from the cup drop unit 4 To clear the message and return to standby mode enter the Diagnostic...

Page 33: ...en will change and prompt the engineer to confirm the selection Press the Edit key to continue 4 The LCD will display the screen as shown In the background the software is updating all pre loaded parameters relating to serving a 8oz drink 5 Once the software has completed updating the timer values the screen will change and display the message Update Complete Press the X Exit key twice to return t...

Page 34: ...uble Compensation sub menu default value 100 Enter a value higher e g 105 or lower e g 095 return to standby vend a hot water selection and measure the amount of water dispensed Continue increasing decreasing the water compensation amount until a measured value of 180ml is dispensed 4 Freshbrew Compensation Enter the Selection Timers menu and access the Gourmet Coffee sub menu Check and note the w...

Page 35: ...that you have a set of accurate gram scales and a cup with which to catch the ground coffee Using the tare function calibrate the empty cup with the gram scales Ensure that the CoEx brewer is removed from the machine the brewer waste bucket is in position the bean container contains beans and the container outlet slide is open To configure the Grinder Calibration proceed as follows 1 From the Prod...

Page 36: ...ied The menu also allows the engineer to turn waste management on or off and view the number of fresh coffee espresso drinks vended since the waste container was last emptied and the waste counter reset 1 From the Product Configuration menu highlight Brewer Waste Management and press the Edit key to access the menu screen as shown To set a a maximum waste counter value press the down key and highl...

Page 37: ...d By default Free Vend is set to Off as indicated by the status line at the bottom of the screen 2 To set Free Vend to On press the Edit key to access the screen as shown Press the down key to select On indicated by the filled radio button Press the Edit key to confirm the selection and return to the Main Menu screen 3 Verify that the status line at the bottom of the Main Menu screen displays On w...

Page 38: ...ote Serial Flash sub menu is only visible when a Serial Flash card is inserted into plug J9A on the control board see page 45 1 Machine Information This sub menu allows the engineer to create a unique identification for the machine and enter its location A combination of text and numerical data can be entered and stored via the machines keypad 1 From the Systems Settings menu highlight Machine Inf...

Page 39: ...nth year format To set the date e g 27th January 2006 press the sequence 2 7 0 1 0 6 using the appropriate number keys on the drink selection keypad Note The text Press 0 9 to Edit Value displayed in the status line at the bottom of the screen will alternate with the text Press To Change Mode Pressing the START key on the drink selection keypad allows the date to be displayed in month day year for...

Page 40: ...dit key Ensure that the required setting is displayed in the status line at the bottom of the screen Press the X Exit key to return to the main menu 3 Language Setup From this menu the engineer can specify the language that the machine will use to display messages programming information etc The default language for the machine is set to English U S To change the language setting 1 From the System...

Page 41: ...ineer to select one of the options shown Using the up or down keys select the desired coin mechanism option indicated by the filled radio button 2 Press the Edit key to save the selection and return to the Monetary menu Verify that the chosen coin mechanism option is displayed in the status line at the bottom of the display Note An Executive Card Key system when fitted is enabled when Exec Coin Me...

Page 42: ...two options i Single Vend Change will be returned to the customer automatically as soon as a valid selection is made ii Multi Vend With this option selected the customer can make multiple vends as long as there is sufficient credit entered In order to get change the customer must press the coin return 1 From the Monetary menu press the down key to highlight Multiple Vend Mode and press the Edit ke...

Page 43: ... set a change without purchase value of 1 00 To specify Force Vend set a value of 00 00 2 Press the Edit key to save the new value and return to the Monetary menu Verify that the entered value is displayed in the status line at the bottom of the display when Change Without Purchase is highlighted 7 Configure Low Change Message Value Note This option is only applicable when an MDB coin mechanism is...

Page 44: ...0 50 value of coins in the coin mechanism To configure this value 1 From the Monetary menu press the down key to scroll down and highlight Accept on Low Change and press the Edit key Enter the required value e g press 0 0 5 0 using the drink selection keypad to set a value of 0 50 2 Press the Edit key to save the new value and return to the Monetary menu Verify that the entered value is displayed ...

Page 45: ...h coins or card key may be entered The available coin sets are 1 1c to 20c 2 1c to 50c 3 1c to 1 4 5c to 50c 5 5c to 1 6 5c to 2 7 5c to 1 8 5c to 2 9 50c to 1 10 Card 11 Key 12 Money To configure the coin set 1 From the Monetary menu press the down key to highlight Coin Set and press the Edit key Using the up or down keys select the desired coin set card or key indicated by filled radio button 2 ...

Page 46: ...ller detects a DEX activity it will automatically switch to the other mode However setting the default to the correct protocol will speed up response time The engineer can now download data from the machine by plugging a DEX enabled device into the DEX port J36 on the I O board located on the rear of the door 2 DTS Audit List From this sub menu the engineer can select which data is transferred fro...

Page 47: ... only become available when data is held on the card Also when backup data is added a description can be entered to aid retrieval The following types of data are supported Firmware The operating system and default factory machine set up data Default Data The default factory machine set up data eg canister and button layout default run times etc Configuration Data Any machine set up data that can b...

Page 48: ...n and simply save the data 5 Press the Edit key to save the data to the card The LCD will display the screen as shown before exiting to standby mode Disconnect the machine from the power supply and open the door Unplug the serial flash card and replace the control board cover Close the monetary door and the door of the machine before restoring power to the machine 7 Backup Restore This menu allows...

Page 49: ...er a few seconds the machine will beep once and the Initializing screen will be displayed before the machine returns to standby mode ready to vend 8 Screen Contrast Genesis machines are factory set with a default screen contrast setting of 12 which should be suitable for most installations For installations with special considerations e g very low or high ambient light levels the engineer can adju...

Page 50: ...display the screen as shown opposite Press the Edit key to return to the System Settings screen With Idle Screen Options highlighted verify that the status line confirms the option is set to Time 3 Press the X Exit key until the machine exits the engineers program into standby mode The LCD will display the standby message with the time displayed as shown 4 8 Security Codes Menu This menu allows th...

Page 51: ...eek days 1 From the Main Menu press the down key until Timed Events is highlighted then press the Edit key twice to access the Time of Day menu screen The LCD will display the screen as shown Note Although event 1 is shown as Inhibit it is possible for the engineer to set event 1 as the first Free Vend or Discounted Vend period 2 Press the Edit key to access the menu The LCD will display the scree...

Page 52: ...ill end Press the sequence 0 2 3 0 using the drink selection keypad to set the time If necessary use the up or down key until PM appears in the dotted box 8 Press the Edit key to return to the Event 1 screen Verify that the correct stop time is displayed in the status line at the bottom of the screen 9 Press the down key to highlight Days Of Week and press the Edit key The engineer can now set the...

Page 53: ...discount price period it is necessary for the engineer to enter a value for the discount Follow the procedure as described previously to enter a discount vend period and set the state start time stop time and days of the week that the event will occur 13 The engineer can now enter a Discount menu in order to enter a discount value as a percentage The LCD will display a screen similar to the one sh...

Page 54: ...t the state to On indicated by the filled radio button Press the Edit key to return to the 1 Timed screen Verify that the status line confirms the State is set to On 3 Press the down key to highlight Event Type By default the event is set to Timed as indicated by the text displayed in the status line at the bottom of the screen Therefore it is not necessary for the engineer to enter this sub menu ...

Page 55: ...vent to rinse the water system 12 minutes after each vend 1 From the Main Menu press the down key until Timed Events is highlighted then press the Edit key Once in the Timed Events menu press the down key to highlight Sanitation Events Menu then press the Edit key Press the down key until the first Post Vend event is highlighted The LCD will display the screen as shown 2 With Post Vend highlighted...

Page 56: ...nal post vend sanitation event periods for the machine if required Note A sanitation event either timed or post vend dispenses water into the drip tray If the tray reaches its full limit the machine will be Out Of Service 3 Backup Events Menu This sub menu allows the engineer to program the machine to perform an automatic backup of all user configurable settings and sales data stored in its memory...

Page 57: ...e bottom of the screen 7 Press the down key to highlight Days Of Week and press the Edit key From this menu the engineer can set the days on which the Backup event will take place To select everyday Monday Sunday press the START key on the drink selection keypad The program automatically places an X in every box indicating that each day is selected Note To select individual days scroll through the...

Page 58: ... 16 5 2 Switch 3 Rinse Flush 1 The rinse sequence operates automatically and rinses the mixing bowls 2 Each hot water valve and the corresponding whipper is switched on in sequence for a pre set rinse time Once the rinse cycle is complete the machine returns to standby mode ready to vend 3 To rinse the machine a Open the front door of the machine and insert the safety key Caution Ensure that a sui...

Page 59: ...cks When the switch is pressed the cup drop solenoid is operated and a cup is ejected from the cup drop unit This function ensures that the mechanism is working correctly 5 6 Switch 8 Park Head When this switch is pressed the dispense head moves to its fully extended position and stops Press the switch again to return the dispense head to its correct homed position Note It is necessary for the ope...

Page 60: ...l display the message Please Place Cleaning Tablet in Brewer Take one cleaning tablet supplied in packs of 30 CMS part no ZC10598000 and place it into the brewer piston chamber as shown 3 Press the START key on the drink selection keypad to begin the CoEx tablet cleaning routine 4 The cleaning cycle lasts approximately 7 minutes and dispenses 850 ml of water through the dispense head The LCD will ...

Page 61: ...5 11 Switch 14 Clear SureVend Error This switch when pressed allows the engineer to simply and quickly clear SureVend errors caused by cup failures 59 Technical Manual ...

Page 62: ...hange giver the prompt will depend upon how full the change tubes are For more information please refer to the manual supplied with the change giver The coin set accepted by the coin mechanism is also displayed This is pre set in the controller and outlined in the section covering the programming of the coin set in the engineer s program 6 2 Selecting A Drink Drink selections are made by pressing ...

Page 63: ... changes and displays the default screen as shown opposite 4 If Extra Milk is required the customer presses the milk button a second time A third press will display the No Milk selection Pressing the milk button again will revert to the Milk selection 5 If the customer requires sugar it is necessary to press the sugar button The LCD changes and displays the default screen shown opposite 6 If Extra...

Page 64: ...dispense area and the machine will return to standby mode 9 Certain drink selections do not allow the strength option to be selected or milk added For example if the customer presses the Cappuccino selection button all of the other selection buttons will be extinguished the Sugar and START buttons will light up and the LCD will display the screen opposite The customer can either press the START bu...

Page 65: ... new self adhesive decals Refer to Spare Parts Section 12 for part numbers 3 Updating drink selections and pricing When updating selection decals and prices it will be necessary to use a new backing sheet These are available as spares from the manufacturer To order quote part no GR11157000 US English or GR11199000 French Peel the relevant drink selection decals from their backing sheet part no PR1...

Page 66: ...r details 3 The required ingredients for each vend are delivered to a mixing bowl where they are blended with hot water by a high speed whipper prior to discharge at the dispense head 4 To ensure a free flow of ingredient powder and granules it is essential that they are kept completely dry This is achieved by extracting steam from the mixing system using an exhaust fan The electrical supply for t...

Page 67: ...on head withdrawn not dispensing An optical sensor is also fitted and this works in conjunction with a decoder bracket attached to the rack to determine the position of the dispense head 4 A molded dispense head mounted at the front of the unit connects the pipes from the various mixing systems brewers and hot water to separate dispense nozzles Note An illustration showing the parts breakdown for ...

Page 68: ...end of this period no cups have been detected the machine will display the Out of Cups message Note An illustration showing the parts breakdown for the Cup Drop Unit is included in Section 12 page 107 7 6 Waste Level Probes 1 The waste level probes fitted to the underside of the machine detect the water level in the waste tray 2 The system consists of two springs set at different levels When the w...

Page 69: ...amp glass Note An illustration showing the parts breakdown for the PSU is included in Section 12 page 117 7 9 16 Amp Filter A 16 Amp filter mounted on the rear panel prevents voltage spikes reaching the power supply I O board controller boards and other sensitive components within the machine It also prevents voltages generated within the machine from being emitted into the 115v supply 7 10 Coin M...

Page 70: ... level from the vending machine controller will disable any coin acceptance 7 14 Card Key System 1 The card system fitted to the machine communicates with the vending machine controller using the same principle as the coin mechanism 2 The card system informs the vending machine controller of the amount of credit on the customer s card If there is sufficient credit for the selected drink the vendin...

Page 71: ...is opened and the 3 bar pressure relief valve closed At the same time the pumps will start pumping water through the system and into the brewer 4 While water is passing through the system a water flow meter will send pulses back to the main controller and the espresso selection will be delivered into the cup 5 Once the required amount of water has been pumped through the system the inlet valve clo...

Page 72: ... as it enters the boiler through the lower coupling Heated water exits the boiler through the top coupling A resettable temperature cut out is mounted externally near the top of the boiler and acts as a safety feature A thermistor is mounted on the front of the boiler to measure water temperature 6 Espresso Valve Supplies heated water to the CoEx brewer when an espresso or freshbrew drink has been...

Page 73: ...nt sensing as control Once the coffee has been compressed into a round cake water is pumped through the brewer When the required amount of water has passed through the brewer the now wet coffee cake is squeezed removing most of the water from the cake preventing the brewer becoming unnecessarily dirty After the cake has been squeezed the brewer will deposit the cake into the dry waste container an...

Page 74: ...in 10 mm O D 6 693 in 170 mm 2 0 236 in 6 mm I D x 0 394 in 10 mm O D 6 299 in 160 mm 3 0 236 in 6 mm I D x 0 394 in 10 mm O D 6 693 in 170 mm 4 0 315 in 8 mm I D x 0 512 in 13 mm O D 14 173 in 360 mm H Hot Water Dispense Tube 72 Technical Manual H 1 2 3 4 French Vanilla Hot Chocolate ...

Page 75: ... Genesis B2C machines 10 1 Console Board Service Keypad 73 Technical Manual J5 8 5 6 7 3 4 1 2 BLACK WHITE WHITE GREY FREE VEND SWITCH BLACK WHITE PURPLE GREEN JUG KEY SWITCH LCD SERVICE KEYPAD J2 J3 J4 RIBBON CABLE RIBBON CABLE CONSOLE BOARD DRINKS SELECTION AND PROGRAMMING BUTTONS PIEZO SOUND DEVICE MAIN CONTROLLER BOARD LINK RIBBON CABLE X START J6 NOT USED J1 1 2 3 4 5 6 7 8 9 0 ...

Page 76: ... Open the monetary cover Loosen the four screws securing the control board cover and remove 74 Technical Manual J39 6 5 1 4 J7 J8 2 1 5 4 3 6 8 7 J6 1 J36 3 2 4 1 2 3 J35 J10 3 2 3 J3 4 2 1 TXD CLK RXD GND RST 0V 24V CONSOLE DEX CONSOLE IrDA RS232 MONETARY DEVICE SERIAL COMMS POWER BATTERY 5V GND TX RX GND SCREEN BLUE RED 24V J9A J9B J5 MAIN CONTROLLER BOARD MAIN CONTROLLER BOARD LINK RIBBON CABLE...

Page 77: ...hermistor 75 Technical Manual LED 2 POWER J6 J10 CONSOLE CONSOLE IrDA MAIN CONTROLLER BOARD J5 PRESSURE TANK LED 1 COMMUNICATIONS THERMISTOR WHITE BLACK BLUE RED BLACK BLUE RED BLACK RED BLACK BLACK WHITE SUREVEND SENSOR MAIN CONTROLLER BOARD LINK RIBBON CABLE 6 8 J4 7 9 3 2 1 4 5 IR OUT TX IR IN TX THERM COM THERM OUT 5V SURE VEND SENSOR THERMISTOR PLUG J9A J9B ...

Page 78: ...ontrol Board Connections 2 The diagram below illustrates the connections between the control board and the input output board coin mechanism communications and the switch mode power supply 76 Technical Manual ...

Page 79: ... 2 5 6 3 4 1 2 CUP SPLITTER SOLENOID GRINDER MOTOR PUMP 1 PUMP 2 DISPENSE HEAD OPTO SENSOR CDU CUP SENSOR FLOW METER SERIAL COMMS CAROUSEL POSITION SWITCH DISPENSE HEAD HOME SWITCH BREWER HOME POSITION SWITCH SWITCH MODE POWER SUPPLY WASTE PROBE TURRET MOTOR INLET VALVE HOT WATER VALVE PRESSURE VALVE ESPRESSO VALVE MOTORS VALVES WHIPPERS BREWER MOTOR DISPENSE HEAD MOTOR SOLID STATE RELAY D3 VALVE ...

Page 80: ...cuit 78 Technical Manual ESPRESSO VALVE DISPENSE HEAD MOTOR BREWER MOTOR PRESSURE VALVE VALVE 2 HOT WATER J10 J14 J16 SSR GND SSR 24V SOLID STATE RELAY RED ORANGE RED ORANGE ORANGE BLACK ORANGE PINK WHITE PURPLE BLACK ...

Page 81: ...0 11 Input Output Board Connections 1 The diagram below illustrates the connections between the I O board and the main controller board serial comms link and switch mode power supply 79 Technical Manual ...

Page 82: ...es the connections between the I O board and the CDU cup sensor dispense head opto sensor turret position switch and dispense head home switch 80 Technical Manual WASTE PROBE DISPENSE HEAD OPTO SENSOR FLOW METER CDU CUP SENSOR INPUT OUTPUT BOARD BLUE GREEN YELLOW GREY ...

Page 83: ...BLUE SELF TEMP CUT OUT CDU SPLITTER SOLENOID I O BOARD PURPLE ORANGE BROWN 4 BLUE FUSE HEATER 12A RED PINK RED BLACK WHITE RED WHITE BLACK BLUE BROWN 24V 24V 24V 0V 0V 0V L E N MAINS FILTER 115V L 115V N 4 5 12 3 2 1 10 9 7 8 6 11 15 14 13 GREY ORANGE GREY BLUE POWER RESETTING THERMAL CUT OUT 3 4 2 1 M 2 1 3 J15 J17 1 3 2 J18 1 3 2 1 2 3 J19 P P GRINDER MOTOR PUMP 1 PUMP 2 BLUE WHITE BLUE PURPLE B...

Page 84: ...of the thermistor when at ambient room temperature should measure about 3000 ohms when hot 205 F 96 C it should measure approximately 220 ohms 2 If the water needs to be heated a signal from the controller is sent down the Comms link to the I O board heater on signal The I O board then switches a 24 volt negative output to the solid state relay The solid state relay then switches a 115V supply to ...

Page 85: ...inues until the water has reached the temperature which has been set in the temperature configuration program 4 Whenever a drink is selected the water is heated in the pressure tank throughout the vend 83 Technical Manual ...

Page 86: ... detected between No I O Comm mpu and I O board Initializing CoEx brewer not situated correctly in the machine Temporarily All selections All drink selections have been disabled Out Of Service disabled Sorry Out of Service Rinsing Automatic or manual rinse Rinsing cycle in progress Rinsing A rinsing cycle was interrupted and not completed Out Of Cups Cup turret no cups Unable to find cup stack Ple...

Page 87: ... of Service Brewer not homed Brewer has not returned to its home Brewer Not Homed position and may be jammed Sorry Out of Service Coin mech Communication error detected between No Monetary Device comm monetary device and machine Sorry Out of Service No monetary Machine is configured for an incorrect No Monetary Device device fatal No monetary device or the device monetary device is not responding ...

Page 88: ...rvice Unable to communicate with the card reader Temporarily Card reader reports Repeatable error with card reader but Out Of Service a comm error card reader in service Unable to communicate with card reader Temporarily Card reader error Problem with card reader Out Of Service Manufacturing error detected Temporarily Card reader failed Card reader is out of service Out Of Service OOS err Temporar...

Page 89: ...at the flat on the turret motor lines up with the flat in the turret molding Fill the cup sleeves with cups DO NOT touch cups with your hands Allow the cups to drop into the cup sleeves directly from the packaging 6 Rotate the cup turret assembly back into its operating position ensuring that the unit locks into place Remove the safety key and close the door 11 2 B2C System Drain Down Should it be...

Page 90: ...m the machine Loosen the 4 screws securing the lower cover 6 Remove the lower cover from the machine to expose the boiler blanking plug 1 Hold the collar and remove the plug Attach a length of silicone tube to the outlet to act as a drain Place the trailing end into an empty bucket 7 Remove the air intake blanking plug 2 located in the top LH corner of the machine All water will be ejected from th...

Page 91: ... Systems recommends that the brewer unit and bean grinder is serviced by an authorized engineer after every 50 000 vends A CoEx service kit part no PH10820000 shown opposite is available from the manufacturer and contains all of the components required to ensure the machine continues to give trouble free service The service kit contains the following components with part nos 1 Lower piston and cyl...

Page 92: ...aft and place to one side Ensure that the captive lock nut is retained in the drive coupling moulding 5 Working from the front of the brewer unscrew and remove the three retaining screws which secure the brewer unit together Carefully ease both the front and rear brewer panels away from the central piston chamber swing arms assembly 6 Holding the unit as shown in the photograph rotate the lower pi...

Page 93: ...graph 8 Ensure that the piston drive cam b is positioned as shown If necessary push the piston drive cam counter clockwise until it reaches its stop position 9 Holding the lower piston and cylinder assembly as shown guide the assembly into the swing arms filter holder assembly 10 Check and ensure that the lower piston guide block c locates with the piston drive cam d as shown in the photograph 91 ...

Page 94: ...shaft Ensure that the captive lock nut is retained in the plastic drive coupling moulding Using a 3mm allen key refit the bolt to secure the brewer drive coupling to the input shaft 13 Take the new filter head assembly from the service kit Holding the new filter assembly as shown turn the green locking ring counter clockwise to its open position indicated by the two arrows Place the filter unit up...

Page 95: ...the blade housing Note Grinder mechanism removed from the machine for clarity 17 Unscrew and remove the nut star washer and agitator d from the drive shaft Note Nut is fitted with a left hand thread Remove the grinder blade block e and discard Replace with the new grinder blade block included with the service kit Refit the agitator star washer and nut Ensure that the nut is tightened securely 18 T...

Page 96: ... the engineer must carry out the Grinder Calibration routine described on pages 33 34 to ensure correct operation of the grinder with the type of beans used in the machine Use the grinder adjuster wheel to fine tune the blade settings in order to obtain the desired grind quality 94 Technical Manual ...

Page 97: ...re available for the Genesis Use of these components when servicing or repairing the machine will significantly increase the working life of the machine Crane Merchandising Systems Parts and Support Phone Numbers Parts 1 800 621 7278 Service 1 800 628 8363 95 Technical Manual ...

Page 98: ...Exterior View 96 Technical Manual 2 4 5 7 8 6 10 9 11 15 14 3 12 13 1 ...

Page 99: ...ole Assembly See Page 101 6 a MT10168250 Coin Return Plate b MT10178250 Blank Plate Free Vend 7 MT10169250 Coin Return Flap 8 PL10007250 Coin Return Molding 9 PL10014000 Waste Tray Grill 10 PL10008000 Waste Tray 11 PL10010000 Graphic Panel Cover Transparent 12 a GR10242000 Graphic Panel B2C b GR11158000 Graphic Panel B2C French Canada 13 PL10001319 Door Molding 14 PR11138000 Hot Beverage Label 15 ...

Page 100: ...Door Interior 98 Technical Manual 1 2 3 4 5 6 2 7 8 9 10 11 12 13 14 16 15 17 18 ...

Page 101: ...olding Tall Cup 9 SI01142960 Silicon Tube 10 MT10177000 Cup Chute Mounting Bracket 11 MT10172000 Cashbox 12 a ME01859000 Cashbox Lock b MT06635000 Cashbox Lock Cam c ME03333000 Cashbox Key No 300245B 13 PL10006000 Coin Return Bowl Molding 14 MT10175000 Control Board Cover 15 Control Board See Page 101 16 WO07022000 Door Hinge 17 a MT10389000 Inner Door Assembly Coin Mech b MT10181000 Inner Door As...

Page 102: ...Console Assembly 100 Technical Manual 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 103: ... Selection Backer French B2C 4 PL10002250 Console Molding 5 PL10040001 LCD Cover 6 EL10024000 LCD Display 7 LO10225000 Link Loom Console To MPU PCB 8 FA10222000 PCB Stand Off 9 PL10031000 Milk Selection Button 10 PL10032000 Start Button 11 PL10033000 Sugar Selection Button 12 PL10012000 Selection Button 13 a FA10223000 PCB Mount Brass b FA01506000 Nut M4 14 EL10039000 Console PCB 15 EL10256000 Gen...

Page 104: ...Interior View 102 Technical Manual 1 2 3 5 4 6 7 15 11 12 13 8 9 10 14 16 ...

Page 105: ...ernal v FA01506000 Full Nut M4 5 FA07111000 Knurled Thumbscrew M4 x 10 6 PL10540000 Coffee Chute Molding 7 MT10131000 Waste Chute 8 CoEx Brewer Assembly See Page 119 9 PL10550000 Coffee Waste Bucket 10 SI04345960 Silicone Tube Hot Water Coffee 11 i ME05281001 Foot ii FA07112000 Spacer iii FA10255000 Washer M10 12 PL06334000 Service Key 13 SI01171960 Silicone Tube 14 Whipper System Assembly See Pag...

Page 106: ...Interior View Covers Removed 104 Technical Manual 1 3 4 5 6 6 2 2 8 8 9 10 11 12 13 14 15 16 17 7 2 2 ...

Page 107: ...essure Relief Valve 43 5 PSI 3 Bar 8 ME10211000 Coupling Female 9 MO10152000 Ingredient Motor 24v DC 130 rpm 10 VA10043000 Pressure Relief Valve 174 PSI 12 Bar 11 ME10209000 Coupling Male Stand Pipe 12 VA10041000 Valve 3 Way 13 ME10207000 Coupling Male Branch T 14 ME10216000 Coupling T Piece 15 VA10042000 Valve 2 Way 16 ME10217000 Coupling Elbow 17 ME10218000 Male Coupling 18 ME10212000 Coupling M...

Page 108: ...Cup Drop Unit Assembly 106 Technical Manual 1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 ...

Page 109: ...in M4 x 14 mm 10 FA10205000 Screw M3 x 10 11 ME05208000 Spring 12 FA03217000 Screw M4 x 10 13 ME10201000 Spacer 14 FA01554000 Shakeproof Washer M4 15 FA01506000 Locknut M4 16 MT10066000 Bracket 17 FA10203000 Nyloc Nut M3 18 PA10262000 Cup Ring Assembly 19 PL10017000 Bottom Molding 20 FA10202000 Screw M3 5 x 20 21 MO10885000 Turret Motor 2 2 rpm 22 LO10114000 Harness 23 EL10038000 PCB Cup Detector ...

Page 110: ...Ingredient Canister Assembly 108 Technical Manual 1 11 8 4 9 10 7 6 3 2 4 5 ...

Page 111: ...00 Canister Lid 2 PL10390000 Canister Base 3 PL10358000 Flange Rear 4 PL10356000 End Cap 5 PL02711000 Canister Drive 6 PL01442000 Canister Chute RH Long 7 PL01441000 Canister Chute LH Long 8 PL01128000 Canister Chute Central 9 PL10357000 Flange Front 10 a ME02706000 Auger c w O Ring b SI02705000 O Ring 11 ME10388000 Agitator Assembly 109 Technical Manual ...

Page 112: ...Freshbrew Canister Assembly 110 Technical Manual 6 1 4 7 8 9 3 2 4 5 ...

Page 113: ...w Coffee 1 PL07138000 Canister Lid 2 PL10390000 Canister Base 3 PL10358000 Flange Rear 4 PL10356000 End Cap 5 PL02711000 Canister Drive 6 PL01441000 Canister Chute 7 PL10357000 Flange Front 8 a ME10386000 Auger Steel c w O Ring b SI02705000 O Ring 9 ME10388000 Agitator Assembly 111 Technical Manual ...

Page 114: ...Dispense Head Assembly 112 Technical Manual 1 2 3 4 5 6 7 8 9 10 ...

Page 115: ...0 Cover Plate 4 MO10794000 Motor 24v DC 50rpm c w Drive Pinion 5 MT10101000 Decoder Bracket 6 PL10035000 Rack Moulding 7 FA01416000 Knurled Thumb Nut M5 8 PL05496000 Dispense Head Moulding PH05501000 Nozzle Set c w Hot Water Nozzle 9 MT10100000 Dispense Head Arm 10 ME04063000 Dispense Head Slide Not Illustrated 113 Technical Manual ...

Page 116: ...Mixing System 114 Technical Manual 1 2 3 4 5 6 7 8 9 ...

Page 117: ...ipper Motor c w Fixing Plate 2 PL10188000 Whipper Base 3 SI10343000 Whipper Base O Ring 4 SI10344000 Whipper Base Seal 5 PL01970000 Impeller 6 PL10992000 Whipper Body 7 PL01967000 Mixing Bowl 8 PL10183000 Bowl Adaptor 9 PL10187000 Steam Trap 115 Technical Manual ...

Page 118: ...Power Supply Assembly 116 Technical Manual 1 2 3 4 5 7 7 7 6 ...

Page 119: ...000 PSU Cover Not Illustrated 2 MA10546000 Power Supply Chassis 3 EL01152001 Solid State Relay 4 EL10021000 Switch Mode Power Supply 5 EL01994000 Fuse Holder Assembly 6 EL01995000 Fuse 12A 250v 7 EL01227000 Fuse 4A Anti surge LO10112001 Power Supply Harness Not Illustrated 117 Technical Manual ...

Page 120: ...CoEx Brewer Motor Assembly 118 Technical Manual 2 4 1 3 5 7 6 8 9 ...

Page 121: ...Bracket 3 EL10587000 Microswitch 4 ME10763000 Water Inlet Connection ME10595000 O Ring Water Inlet Connection 5 ME10597000 Drive Wheel 6 MT10978000 Motor Mounting Bracket 7 MO10191000 CoEx Brewer Motor 8 ME10284000 Filter Head Assembly 9 PL10283000 Coffee Outlet Spout Includes 2 3 4 5 and 8 119 Technical Manual ...

Page 122: ...Water Inlet Pressure Valve Assembly 120 Technical Manual 3 2 1 4 5 ...

Page 123: ...No Item Description 1 VA10147000 Inlet Valve 24v DC 2 VA10048000 Valve Pressure Reducing 3 Tank Assembly See Page 123 4 SI10538000 Silicone Tubing 0 16in 4mm i d 5 ME10834000 Flow Meter MT11067000 Rear Cover Panel Not Illustrated 121 Technical Manual ...

Page 124: ...Pressure Boiler Assembly 122 Technical Manual 2 6 3 4 1 7 5 6 ...

Page 125: ...Pressure Tank c w 1 25kW Element and Blanking Plug ME11186000 2 EL10226000 High Temperature Cut Out 3 ME1022000 Coupling Double Male Stem 4 VA10535000 Valve Body 3 Way 5 VA10536000 Valve Coil 3 Way 6 ME10218000 Coupling Male 7 ME11186000 Blanking Plug 123 Technical Manual ...

Page 126: ...Fresh Beans Container 124 Technical Manual 1 2 4 3 ...

Page 127: ...eans Container Ref No Part No Item Description 1 PL10027000 Bean Container Lid 2 SI10548000 Bean Container Lid Seal 3 PL10026000 Fresh Beans Container 4 PL10028000 Bean Container Shut Off 125 Technical Manual ...

Page 128: ...blies damaged as a result of operating the Merchandiser at other than the design voltage and frequency specified on the Electrical Rating Tag or B in event of vandalism fire or negligence or C incandescent lamps neon lamps fluorescent lamps ballasts starters or other expendable items or D when seal is broken on electronic boards or E when other manufactured components are installed in CRANE MERCHA...

Page 129: ......

Page 130: ...12955 Enterprise Way Bridgeton Missouri 63044 1200 314 298 3500 Website www cranems com ...

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