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Important Information 

Read all instructions and safeguards included in the original packaging, and this service 
manual, carefully and completely before installing, operating or servicing this appliance.  
Additional copies of installation instructions and service manuals are available upon request. 

The proper performance of service is essential for the safe and effective operation of this 
appliance.  Repairs should be performed by qualified service personnel only.  If you are 
unable to, or need help servicing this appliance, contact the nearest Brewmatic Authorized 
Service Agent or you can contact Brewmatic at 800-421-6860. 

Only Authorized Replacement Parts Should Be Used.

  Part substitutions could create a 

fire hazard and the risk of personal injury.  The use of replacement parts or accessory 
attachments not recommended by Brewmatic may be hazardous. 

Do Not By-Pass Any Safety Mechanisms Or Operate This Appliance Without Covers In 
Place.

  Brewmatic requires that all safety devices and covers be in place and functioning at 

all times to guard against a fire hazard and the risk of personal injury. 

Brewmatic Does Not Recommend, And Will Not Furnish Anyone With Information For 
Changing The Electrical Rating Of Any Appliance Manufactured Or Distributed By 
Brewmatic.

  Brewmatic will not approve of any unauthorized changes to the basic design of 

this appliance.  Any modification or alteration to the appliance may create a fire hazard, may 
create a risk of personal injury, may void the safety listings and may void the warranty. 

Plumbing connections - 

All plumbing connections to water supply lines and drains should 

be performed by a licensed plumber complying with all applicable plumbing codes having 
jurisdiction. 

Electrical connections - 

With the exception of cords with plugs already attached, all 

electrical connections or alterations to the power supply should be performed by a licensed 
electrician complying with all applicable electrical codes having jurisdiction. 

When repairing or replacing internal electrical wiring, in part or in whole, use only terminals 
and wires with the same rating, gauge and insulation covering. 

When calling for information, parts or service, have the model number, serial number, 
voltage, wattage, phase and date of purchase available.  Electrical information may be 
obtained from the electrical information nameplate located on the appliance. 

All procedures, diagrams and specifications contained in this manual are based on the latest 
information available at the time of publication.  Information, parts and specifications are 
subject to change without notice. 

We assume no liability for any damage to person or property caused by the utilization of this 
publication to effect maintenance or repairs. 

Due to periodic reviews and changes in safety listing standards, listings and approvals may 
change at any time.  For current listing and approval information contact Brewmatic. 

 

Summary of Contents for 1030581

Page 1: ...e Brewer Model Numbers 1030581 1030583 20333 S Normandie Ave Torrance CA 90502 800 421 6860 310 787 5444 Fax 310 787 5412 E mail brew brewmaticusa com FM CS120 A 5 03 04 P P a a r r t t s s A A n n d d S S e e r r v v i i c c e e ...

Page 2: ... this appliance Any modification or alteration to the appliance may create a fire hazard may create a risk of personal injury may void the safety listings and may void the warranty Plumbing connections All plumbing connections to water supply lines and drains should be performed by a licensed plumber complying with all applicable plumbing codes having jurisdiction Electrical connections With the e...

Page 3: ...Power Supply Cord 6 ft 2 wire ground 15 amp 14 awg Plug NEMA 5 15P Furnished and attached Power Supply Required 120 volts 15 amp dedicated circuit Wall Receptacle Required NEMA 5 15R Not furnished Listings UL 704J NSF 4 Optional Accessories 1030801 3 Station top cover with warmer Note This model is no longer in production Additional Information Brewing Capacity 60 oz maximum Brewing Temperature Ap...

Page 4: ...Page 4 Wiring Diagram Diplomat II Pour Over Coffee Brewer Models With A 9920450S Thermostat Models With A 9920332 Thermostat ...

Page 5: ...Page 5 Wiring Diagram Diplomat II Pour Over Coffee Brewer Models With A 9920434 Thermostat ...

Page 6: ...nt of failure the hi limit thermostat should be replaced Use only original or authorized replacement parts Carefully inspect the internal wiring for wear or damage when servicing Worn or damaged wiring may cause malfunctions and premature component failures Replace any wires that have loose connections damaged insulation or show evidence of overheating When repairing or replacing internal electric...

Page 7: ...sed Refill tank with water and wait for machine to reach operating temperature Note Turn machine off overnight or when not in use for a long period of time Test the hi limit thermostat Replace it if necessary Test the thermostat Replace it if necessary Inspect the wiring on the hi limit thermostat for loose damaged or overheating wires or terminals Repair or replace wiring as necessary WARNING Und...

Page 8: ...es or terminals Repair or replace wiring as necessary 7 The brewing cycle is too slow Inspect and clean the spray head siphon tube and reservoir down tube 8 The beverage level is inconsistent Inspect and clean the spray head siphon tube and reservoir down tube Make sure the pour through lid is closed when not in use Make sure the top cover and element gaskets are in place correctly and are in good...

Page 9: ...mount of ground coffee being used or adjust the grind of the coffee Too much coffee or coffee that is ground too fine may affect the flow of the water through the coffee Make sure that the paper filter being used is correct for this type of coffee brewer 14 There are coffee grounds in the brewed coffee Inspect the brew cone for wear or damage Replace it if necessary Adjust the amount of ground cof...

Page 10: ...y tube from immersion element 3 Remove old wires from old thermostat 4 Discard old thermostat 5 Mount the new thermostat and attach capillary tube to immersion element 6 Locate blue wire from the secondary Hi Limit Thermostat 9920393 orange wire from pilot light 9916219 and connect both wires to terminal 1 of the 9920434 thermostat 7 Locate black wire that originated from power switch and connect ...

Page 11: ...rmostat And High Limit Thermostat Bulbs Top View Right Side View From Inside Housing WARNING The thermostat and high limit thermostat bulbs must be correctly positioned in their clips and installed correctly on the element for proper operation and safety ...

Page 12: ...Page 12 Parts Diagram Final Assembly Diplomat II Pour Over Coffee Brewer ...

Page 13: ...0 for additional information 6 9205104 Nut 6 32 7 1030711 Wrap Sheet S S 8 1030439 Channel Wire 9 6003091B Element Pan Assy See page 8 for parts list 10 6000225 Brew Cone Plastic 11 6000328 Stove Shell 12 9303119 Lock Washer 6 13 9001228 Screw 6 32 x 1 1 4 14 9906472 Foot Black 1 2 Replaces 9906407 foot brown 15 1039080 Rocker Switch Replacement Kit Replaces 9919348 See page 12 for additional info...

Page 14: ...Page 14 Parts Diagram Housing Assembly Diplomat II Pour Over Coffee Brewer ...

Page 15: ...9920552 Hi Limit Thermostat 15 9001244 Screw 4 40 x 1 4 16 9303128 Lock Washer W Int Tooth 4 17 9201128 Nut Hex 4 40 18 9920434 Thermostat Replaces 9920450 9920332 See Page 10 for additional information 19 6000363 Clip Thermostat Bulb 20 9920459 Hi Limit Thermostat Replaces 9920333 See Page 14 for additional information 21 9001136 Screw 6 32 x 1 22 1040010 Spacer Hi limit Thermostat 23 9914285 Pus...

Page 16: ...32 Element Replacement Kit PTC Includes items 2 3 5 7 8 9 10 11 3 6000578 Spacer Element 4 6004021 Bracket 5 9303115 Lock Washer Internal Tooth 5 16 6 9010115 Screw Hex Head 5 16 18 x 3 4 7 9001107 Screw 8 32 x 1 2 8 9905350 Eyelet Anti Rotation 9 9301106 Washer 10 S S 10 9303118 Lock Washer External Tooth 8 11 9201145 Hex Nut 8 32 ...

Page 17: ...h Amber To replace a switch that has 3 terminals 1039080 Rocker Switch Kit Red Replaces 9919348 To replace a switch that has 4 terminals 7 6001007 Porcelain Pan Without warmer element 8 1039037 3 Station Element Kit Includes items 9 10 11 13 14 15 16 9 6000582 Spacer Large 10 1030445 Reflector Plate 11 9303115 Lock Washer Internal Tooth 5 16 12 9010121 Screw Hex Head 5 16 18 x 1 2 13 9001107 Screw...

Page 18: ... the new top cover 3 Attach the white wire 1 on the diagram below from the new top cover to the group of white wires on the immersion element 4 Attach the black wire 3 on the diagram below from the new top cover to the black wires on the thermostat terminal 2 There should be a terminal available for this connection 5 Attach the green wire 2 on the diagram below from the new top cover to the ground...

Page 19: ...revised method of attaching the housing to the wrap sheet See the parts diagrams for part numbers Switch Wiring To Replace The 9919348 Switch With A 1039080 Switch Kit The 9919348 warmer switch has been replaced by a new switch replacement kit Refer to the diagrams below for wiring this new switch kit ...

Page 20: ...20333 S Normandie Ave Torrance CA 90502 800 421 6860 310 787 5444 Fax 310 787 5412 E mail brew brewmaticusa com ...

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