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BraunAbility Century 2, Service Manual

The BraunAbility Century 2 is a top-of-the-line mobility product designed to provide freedom and independence to individuals with disabilities. For detailed maintenance instructions and troubleshooting guidance, users can download the Service Manual for free from manualshive.com. Ensure smooth operation of your equipment with this invaluable manual.

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Page 30

Right Handrail Assembly

Left Handrail Assembly

Exploded Views and Parts Lists

6

8

10

11

4

9

6
5
4
3

1

QTY.

ITEM

PART NO.

DESCRIPTION

11
10

8

9

29

14

16

17

19

20

21

15

1
1
2
1

2
1
1

1

10027

BOLT-3/8-16 X 2" HEX HD. CAP

18657

RING-3/4" EXT SNAP/AUTO-BK

900-0413N

PIN-PIVOT LOWER ARM (INCLUDES (1) ITEM 4)

915-2606NBM

SLIDE-PLATFORM ROTATE

402543A

ASSY-FOLD ARM-54" FTG-FRONT (INCL ITEMS 14-22)

20926

NUT-3/8-16 UNC HEX LOCK JAMB

30227

SPACER-UHMW 0.75" OD X 0.39" ID X 0.25"

29186A

GAS SPRING ASSY-14.468" EXT/8.956" COMP

1

954-0618FNAHB HANDRAIL ASSY-NHTSA

25

26

13

2

3

6

7

8

12

9

11

10

5

7
6
5
4
3

1

1

954-0618RNAHB HANDRAIL ASSY-NHTSA-HB

QTY.

ITEM

PART NO.

DESCRIPTION

12
11
10

8

9

14

23

22

20

19

17

15

16

21

1

1

1
1
2
1

2
1
1

1

2

1

10027

BOLT-3/8-16 X 2" HEX HD. CAP

18657

RING-3/4" EXT SNAP/AUTO-BK

900-0413N

PIN-PIVOT LOWER ARM  (INCLUDES (1) ITEM 4)

915-2606NBM

SLIDE-PLATFORM ROTATE

31677

SLIDE-UHMW-PLATFORM SLIDE-2"X6.9"

11513

RIV-POP-SD64BS-3/16"-.13"/.25"/AUTO-BK

402544A

ASSY-FOLD ARM-54" FTG-REAR (INCL ITEMS 14-23)

20926

NUT-3/8-16 UNC HEX LOCK JAMB

30227

SPACER-UHMW 0.75" OD X 0.39" ID X 0.25"

29186A

GAS SPRING ASSY-14.468" EXT/8.956" COMP

5

4

1

32519A

SWITCH ASSEMBLY (INCLUDED WITH ITEM 9)

7

13

2

7

1

31677

SLIDE-UHMW-PLATFORM SLIDE-2"X6.9"

13

2

11513

RIV-POP-SD64BS-3/16"-.13"/.25"/AUTO-BK

2

13

1

1

27

2

3

12

10069BK

25171

WASHER-3/8" LOCK

BOLT-3/8-16 X 3/4" FLBHSCS-GD8

10069BK

25171

WASHER-3/8" LOCK

BOLT-3/8-16 X 3/4" FLBHSCS-GD8

2

12

2

1

29

31

SPACER-HANDRAIL-.230" T/UHMW

911-5301

1

26

SPACER-HANDRAIL-.375" T/UHMW

995-0301

2

25

PIVOT-BRIDGEPLATE LEVER-UPPER-INSIDE

916-5433

1

14

WASHER-FINGER DISC SPRING 1.004" X .516"

27276

1

15

WASHER-.516"ID X 1"OD X .0269"/AUTO-BK

15328

1

16

PIVOT-BRIDGE PLATE LEVER-UPPER-OUTER

945-0434N

1

18

WASHER-3/8" FLAT/AUTO-BK

10064

1

19

WASHER-3/8" LOCK/AUTO-BK

10069BK

1

20

BOLT-3/8-16 X 3/4" HEX-AUTO BK-W/PATCH

12463WP

1

21

RING-1/2" EXT SELF LOCK SNAP/AUTO-BK

13273

1

24

WASHER-.516"I.D. X .750"OD X .025"/AUTO-BK

25336

1

23

BOLT-3/8-16 X 1 3/4" FLBHSCS-GD8

28977

2

28

NUT-3/8-16 X 1 3/4" HEX w/PATCH-AUTO BK

10059BKWP

3

29

BRACKET-HANDRAIL-HB

985-0619BM

1

30

BELT-RETRACTOR ONLY/NON-LOCKING/AMSAFE

19471T-M

1

31

22

26

23

24

4

BEARING-FLANGE-1/2" X 1/4"-08FDU04

24442

1

22

LEVER-INBOARD BARRIER

954-0404NBM

1

17

“A”

DETAIL “A”

18

30

28

27

SPACER-HANDRAIL-.230" T/UHMW

911-5301

1

27

SPACER-HANDRAIL-.375" T/UHMW

995-0301

2

26

PIVOT-BRIDGEPLATE LEVER-UPPER-INSIDE

916-5433

1

15

WASHER-FINGER DISC SPRING 1.004" X .516"

27276

1

16

WASHER-.516"ID X 1"OD X .0269"/AUTO-BK

15328

1

17

PIVOT-BRIDGE PLATE LEVER-UPPER-OUTER

945-0434N

1

19

WASHER-3/8" FLAT/AUTO-BK

10064

1

20

WASHER-3/8" LOCK/AUTO-BK

10069BK

1

21

BOLT-3/8-16 X 3/4" HEX-AUTO BK-W/PATCH

12463WP

1

22

RING-1/2" EXT SELF LOCK SNAP/AUTO-BK

13273

1

25

WASHER-.516"I.D. X .750"OD X .025"/AUTO-BK

25336

1

24

GRIP-HANDLE-YELLOW 1.23" I.D. X 6"

19074

1

28

BUCKLE HALF ASSY/VISTA/NON-INTERLOCKED

28983-MOD

1

29

BOLT-3/8-16 X 1 3/4" FLBHSCS-GD8

28977

1

30

NUT-3/8-16 HEX w/PATCH-AUTO/BK

100059BKWP

1

31

BEARING-FLANGE-1/2" X 1/4"-08FDU04

24442

1

23

LEVER-INBOARD BARRIER

954-0404NBM

1

18

DETAIL “A”

18

“A”

25

24

4

29

14

28

30

31

GRIP-HANDLE-YELLOW 1.23" I.D. X 6"

19074

1

27

6

8

10

11

4

9

6
5
4
3

1

QTY.

ITEM

PART NO.

DESCRIPTION

11
10

8

9

29

14

16

17

19

20

21

15

1
1
2
1

2
1
1

1

10027

BOLT-3/8-16 X 2" HEX HD. CAP

18657

RING-3/4" EXT SNAP/AUTO-BK

900-0413N

PIN-PIVOT LOWER ARM (INCLUDES (1) ITEM 4)

915-2606NBM

SLIDE-PLATFORM ROTATE

402543A

ASSY-FOLD ARM-54" FTG-FRONT (INCL ITEMS 14-22)

20926

NUT-3/8-16 UNC HEX LOCK JAMB

30227

SPACER-UHMW 0.75" OD X 0.39" ID X 0.25"

29186A

GAS SPRING ASSY-14.468" EXT/8.956" COMP

1

954-0618FNAHB HANDRAIL ASSY-NHTSA

25

26

13

2

3

6

7

8

12

9

11

10

5

7
6
5
4
3

1

1

954-0618RNAHB HANDRAIL ASSY-NHTSA-HB

QTY.

ITEM

PART NO.

DESCRIPTION

12
11
10

8

9

14

23

22

20

19

17

15

16

21

1

1

1
1
2
1

2
1
1

1

2

1

10027

BOLT-3/8-16 X 2" HEX HD. CAP

18657

RING-3/4" EXT SNAP/AUTO-BK

900-0413N

PIN-PIVOT LOWER ARM  (INCLUDES (1) ITEM 4)

915-2606NBM

SLIDE-PLATFORM ROTATE

31677

SLIDE-UHMW-PLATFORM SLIDE-2"X6.9"

11513

RIV-POP-SD64BS-3/16"-.13"/.25"/AUTO-BK

402544A

ASSY-FOLD ARM-54" FTG-REAR (INCL ITEMS 14-23)

20926

NUT-3/8-16 UNC HEX LOCK JAMB

30227

SPACER-UHMW 0.75" OD X 0.39" ID X 0.25"

29186A

GAS SPRING ASSY-14.468" EXT/8.956" COMP

5

4

1

32519A

SWITCH ASSEMBLY (INCLUDED WITH ITEM 9)

7

13

2

7

1

31677

SLIDE-UHMW-PLATFORM SLIDE-2"X6.9"

13

2

11513

RIV-POP-SD64BS-3/16"-.13"/.25"/AUTO-BK

2

13

1

1

27

2

3

12

10069BK

25171

WASHER-3/8" LOCK

BOLT-3/8-16 X 3/4" FLBHSCS-GD8

10069BK

25171

WASHER-3/8" LOCK

BOLT-3/8-16 X 3/4" FLBHSCS-GD8

2

12

2

1

29

31

SPACER-HANDRAIL-.230" T/UHMW

911-5301

1

26

SPACER-HANDRAIL-.375" T/UHMW

995-0301

2

25

PIVOT-BRIDGEPLATE LEVER-UPPER-INSIDE

916-5433

1

14

WASHER-FINGER DISC SPRING 1.004" X .516"

27276

1

15

WASHER-.516"ID X 1"OD X .0269"/AUTO-BK

15328

1

16

PIVOT-BRIDGE PLATE LEVER-UPPER-OUTER

945-0434N

1

18

WASHER-3/8" FLAT/AUTO-BK

10064

1

19

WASHER-3/8" LOCK/AUTO-BK

10069BK

1

20

BOLT-3/8-16 X 3/4" HEX-AUTO BK-W/PATCH

12463WP

1

21

RING-1/2" EXT SELF LOCK SNAP/AUTO-BK

13273

1

24

WASHER-.516"I.D. X .750"OD X .025"/AUTO-BK

25336

1

23

BOLT-3/8-16 X 1 3/4" FLBHSCS-GD8

28977

2

28

NUT-3/8-16 X 1 3/4" HEX w/PATCH-AUTO BK

10059BKWP

3

29

BRACKET-HANDRAIL-HB

985-0619BM

1

30

BELT-RETRACTOR ONLY/NON-LOCKING/AMSAFE

19471T-M

1

31

22

26

23

24

4

BEARING-FLANGE-1/2" X 1/4"-08FDU04

24442

1

22

LEVER-INBOARD BARRIER

954-0404NBM

1

17

“A”

DETAIL “A”

18

30

28

27

SPACER-HANDRAIL-.230" T/UHMW

911-5301

1

27

SPACER-HANDRAIL-.375" T/UHMW

995-0301

2

26

PIVOT-BRIDGEPLATE LEVER-UPPER-INSIDE

916-5433

1

15

WASHER-FINGER DISC SPRING 1.004" X .516"

27276

1

16

WASHER-.516"ID X 1"OD X .0269"/AUTO-BK

15328

1

17

PIVOT-BRIDGE PLATE LEVER-UPPER-OUTER

945-0434N

1

19

WASHER-3/8" FLAT/AUTO-BK

10064

1

20

WASHER-3/8" LOCK/AUTO-BK

10069BK

1

21

BOLT-3/8-16 X 3/4" HEX-AUTO BK-W/PATCH

12463WP

1

22

RING-1/2" EXT SELF LOCK SNAP/AUTO-BK

13273

1

25

WASHER-.516"I.D. X .750"OD X .025"/AUTO-BK

25336

1

24

GRIP-HANDLE-YELLOW 1.23" I.D. X 6"

19074

1

28

BUCKLE HALF ASSY/VISTA/NON-INTERLOCKED

28983-MOD

1

29

BOLT-3/8-16 X 1 3/4" FLBHSCS-GD8

28977

1

30

NUT-3/8-16 HEX w/PATCH-AUTO/BK

100059BKWP

1

31

BEARING-FLANGE-1/2" X 1/4"-08FDU04

24442

1

23

LEVER-INBOARD BARRIER

954-0404NBM

1

18

DETAIL “A”

18

“A”

25

24

4

29

14

28

30

31

GRIP-HANDLE-YELLOW 1.23" I.D. X 6"

19074

1

27

Applicable Lifts:

Applicable Lifts:

NDCC54S34x54LHB

NDCC54S34x54RHB

NDCC54S34x54LHB

NDCC54S34x54RHB

Summary of Contents for Century 2

Page 1: ...e passenger vehicles other than motor homes with a gross vehicle weight rating GVWR that exceeds 4 536 kg 10 000 lb DOT Public Use Lift NDCC54S34x54 Rev A Build Century 2 404110 Rev A July 2018 WARNIN...

Page 2: ...No Model No Two BraunAbility Serial No identification tags shown below are posted on the lift One I D tag is posted on the opposite pump side vertical arm A second I D tag is located on the opposite p...

Page 3: ...1 14 Lift Electrical Schematic 15 Lift Wiring Diagram 16 Hydraulics Hydraulic Schematic 17 Hydraulics Parts List 18 Hydraulics Diagram 19 Repair Parts Pump Module Pump Module Parts List 20 Pump Module...

Page 4: ...l Arms 2 Platform Lights 2 Rear Front Outboard passenger s side Inboard driver s side of vehicle of vehicle Outboard Right Front Lift Tite Latches 2 Unfold Assist Compression Springs 2 Outer Barrier A...

Page 5: ...B Occupied Stow Interlock Assy 32514NA 54 Unfold Microswitch Threshold Alarm Microswitch Up Unfold Microswitch Assy 975 4121A Threshold Alarm Partial Fold Microswitch Assy 975 4121A IB Raised Switch 3...

Page 6: ...essure Adjustment procedures The inner roll stop will not raise if occupied Call BraunAbility Aftersales The outer barrier will not raise if occupied Refer to Outer Barrier Fold Pressure Adjustment pr...

Page 7: ...utton until the plat form folds completely Note Return the platform to floor level position after each attempt to fold the platform 5 Turn the adjustment screw an additional 1 8 turn after the platfor...

Page 8: ...ing as detailed in Tower Microswitch Adjustment Stop Block Vertical Arm Adjustment Screw Stop blocks must make full contact 1 The outboard end toe of the platform must contact the ground first to ensu...

Page 9: ...al arms C D Stop Block Guideline All Lift Models Right Wrong Turn clockwise to raise outboard end of platform When adjusting platform angle setting floor level position or adjusting bridging microswit...

Page 10: ...wer 1 Unfold Switch Adjustment Floor Position from Stow 1 Position platform at the fully stowed position using the manual hand pump or pendant control 2 Turn switch adjustment screw clock wise 3 full...

Page 11: ...Page 9 NOTES This page intentionally left blank...

Page 12: ...er Barrier Latch Roller Bearing 2 LO Outer Fold Arm Cam Followers 4 LO Inner Fold Arm Roller Pin Bearings 4 LO Hydraulic Cylinder Pivot Bushings 8 LO Inner Roll Stop Lever Bearings 2 and Slots 2 LO Ou...

Page 13: ...nance procedures should be repeated at 750 cycle intervals fol lowing the scheduled 4500 cycle maintenance procedures These intervals are a general guideline for scheduling maintenance procedures and...

Page 14: ...nner roll stop lever bearings 2 Inner roll stop lever slot 2 Saddle support bearings 8 Outer fold arm roller pin bearings 4 Outer fold arm cam followers 4 Parallel arm pivot pin bearings 16 Handrail p...

Page 15: ...r barrier latch pivots 2 Outer barrier switch lever pivot 2 Outer barrier latch rollers 2 Outer fold arm cam followers 4 Outer fold arm roller pins 4 Inner roll stop lever bracket pins 2 Inspect inner...

Page 16: ...to the vehicle and there are no loose bolts broken welds or stress fractures Replace decals if worn missing or illegible Re place antiskid if worn or missing Maintenance and Lubrication Schedule cont...

Page 17: ...20 GN 20 WH 20 RD 18 WH 18 BK 18 BK 18 WH 18 WH 18 DK BU 18 WH 18 LT BU GN 18 GN 18 GN 20 WH 18 WH 18 BK 18 RD 18 OR 12 OR 12 OR 12 OR 12 OR 12 RD 18 RD 18 BK 18 GN 18 GN 18 GN 18 RD 18 BK 20 BK 18 BK...

Page 18: ...y LED RD 18 RD 18 RD 18 RD 18 RD 18 RD 18 RD 18 RD 18 RD 18 RD 18 RD 18 OR 12 OR 12 OR 12 OR 12 Light Relay 85 87a 86 87 30 BK 18 BK 18 RD 18 RD 18 WH 18 BK 18 FOLD RELAY 85 87a 86 87 30 GN 18 LT BU G...

Page 19: ...r Hydraulic Port M Orifice 1200 PSI Secondary Valve Folding Relief Valve Lifting Relief Valve Orifice Pump Side Cylinder BACKUP PUMP 2500 PSI Down Valve 1900 PSI PUMP Opposite Pump Cylinder Fixed Disp...

Page 20: ...A 19 1 Fitting Male 7 16 20 SAE O Ring to Male 7 16 20 JIC 37 24504 20 1 Elbow 7 16 20 JIC 37 Female Swivel 1 7 16 20 JIC 37 Male 2 26579 21 1 Hose Assembly 1 8 Opposite Pump Side 16004A 090 22 1 Hose...

Page 21: ...4 20 19 27 30 16 13 3 10 26 25 Hydraulic Pump Motor 14 17 15 25 23 23 11 1 29 Hydraulic Repair For repair of a hydraulic hose or cylinder read this Service Bulletin 27049 2 28 7 4 Opposite Pump Side C...

Page 22: ...A 33 1 Cable Pump Module Power 26082A 4 26082A 4 34 1 Harness Main 945 2500NA 945 2500NA 35 1 Fitting Male 7 16 20 O Ring to Male 7 16 20 JIC 37 24504 24504 36 1 Cable Lift Chassis Ground 22166A 22166...

Page 23: ...22 6 6 14 25 24 3 18 1 24 16 UP DO WN 32819 FOL D UN FOL D 32820 32 20 2 Pump Mounting Bolts Apply Loctite Threadlocker Red 271 or equivalent to the three pump mount ing bolts items 25 and 26 if a bl...

Page 24: ...BK WASHER 1 2 NYLON RING 5 16 EXT SNAP ZINC PLATED BOLT 3 8 16 X 1 2 W NYLOCK PATCH BOLT SHOULDER 5 16 X 5 8 1 4 20 SS W PC DETAIL A SCALE 4X NOTE NOTE 19 18 2 2 2 CLAMP INSULATED 1 5 402530 RIV POP...

Page 25: ...6 X 1 2 W NYLOCK PATCH BOLT SHOULDER 5 16 X 5 8 1 4 20 SS W PC DETAIL A SCALE 4X A NOTE NOTE 19 18 2 2 2 CLAMP INSULATED 1 5 402530 RIV POP SD66BS 3 16 25 38 AUTO BK 14993 WASHER 10 FLAT AUTO BK 11541...

Page 26: ...ER 5 16 LOCK AUTO BK 14 1 30996BK NUT 5 16 18 ACORN 15 1 10062 NUT 5 16 18 HEX AUTO BK 1 10 7 11 14 13 15 8 9 6 12 2 1 6 12 4 5 3 7 8 9 10 11 15 13 14 2 4 5 3 1 24011 4 2 1 1 403736A BEARING FLANGE 3...

Page 27: ...UPIED 4 3 2 1 32514NA 54 1 954 0458NA 24011 4 1 ITEM PART NO QTY DESCRIPTION NUT 10 32 W LOCKWASHER AUTO BK 5 18349 2 1 2 3 ASSY ARM PARALLEL BOTTOM L917 Incl Items 1 3 1 DESCRIPTION QTY ITEM PART NO...

Page 28: ...RETRACTED EXTENDED STROKE 16 499 48 716 32 217 CYLINDER ASSY 16 499 RET 32 217 EXT Includes Items 2 3 ELBOW 1 8 NPT 90 1 4 BARB ELBOW 7 16 20 M O RING 37 ORFICE DESCRIPTION 402751 402043 403654 PART...

Page 29: ...N 8MM NOTE 1 NOTE 1 2 13 11 1 COTTER PIN 1 4 X 2 AUTO BK CAP END PLASTIC 1 ID X 1 1 4 OD 15886BK 12 1 20474 14 945 5353 1000 2395A 37968 954 0454FNWBM 4 1 2 1 1 1 6 5 1 1 ROLLER ASSY ARM TORQUE SHAFT...

Page 30: ...QTY ITEM 1 2 954 0704NA DESCRIPTION PART NO QTY ITEM COVER PLASTIC PARALLEL ARM OUTSIDE FRONT SMOOTH SIDE 3 1 1 954 0701NA COVER PLASTIC PARALLEL ARM INSIDE FRONT COVER PLASTIC PARALLEL ARM INSIDE REA...

Page 31: ...4 14 27 GRIP HANDLE YELLOW 1 23 I D X 6 19074 1 28 28 GRIP HANDLE YELLOW 1 23 I D X 6 19074 1 27 6 8 10 11 1 3 4 9 5 6 5 4 3 1 QTY ITEM PART NO DESCRIPTION 11 10 8 9 14 16 17 19 20 21 15 1 1 2 1 2 1...

Page 32: ...0404NBM 1 18 DETAIL A 18 A 25 24 4 29 14 28 30 31 GRIP HANDLE YELLOW 1 23 I D X 6 19074 1 27 6 8 10 11 4 9 6 5 4 3 1 QTY ITEM PART NO DESCRIPTION 11 10 8 9 29 14 16 17 19 20 21 15 1 1 2 1 2 1 1 1 100...

Page 33: ...OUNDARY YELLOW LEXAN 1 x 33 1 2 1 33 30236R033 5 HAIRPIN COTTER STAINLESS 042 2 34 36003 PART NO QTY ITEM DESCRIPTION ITEMS NOT SHOWN DECAL BOUNDARY YELLOW LEXAN 1 X 11 2 35 30236R011 BOLT 3 8 16 x 3...

Page 34: ...und to exist during the fourth or fifth year of warranty coverage to the following lift s power train parts Cable Cylinder Flow Control Gear Box Motor Pump Hydraulic Hose and Fittings it will be repai...

Page 35: ...ted by law notify Braun directly in writing at the above address of the unsuccessful repair s of the alleged defect s so that Braun can become directly involved in providing service pursuant to the te...

Page 36: ...ny action of Braun or any agent of Braun shall be interpreted as an extension of any warranty period or the filing limitation period in this paragraph Some states do not allow a reduction in the statu...

Page 37: ...Page 35 NOTES This page intentionally left blank...

Page 38: ...Service Manual All illustrations descriptions and specifications in this manual are based on the latest product information available at the time of publication The Braun Corporation reserves the righ...

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