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Braun SpaceCom, Service Manual

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SpaceStation, 2.0 gb   

4 -   1

4

4 -

Disassembly / Assembly SpaceCom

4.1

General on the SpaceStation with SpaceCom

Remarks on Disassembly / Assembly of the SpaceStation with 

SpaceCom

WARNING

DURING DISASSEMBLY AND ASSEMBLY THE OPERATOR/SERVICE

TECHNICIAN MUST WORK WITH VOLTAGES UP TO 115 / 230 V AC.

THESE VOLTAGES MAY CAUSE INJURIES WHICH ARE DANGEROUS

TO LIFE AND LIMB. THE NATIONAL AND INTERNATIONAL SAFETY

REGULATIONS ARE TO BE ADHERED TO. THE MAINS CABLE IS TO

BE REMOVED.

Before disassembling the unit, the system must be checked 

(see

„Device Check“ 

➨

 

S. 2 - 4)

 to isolate the part to be exchanged.

All necessary steps to disassemble or dismount the complete unit

with all its subsystems and spare parts of the SpaceCom are de-

tailed in the following description. All further disassembly- and

assembly steps correspond to the SpaceStation without Space-

Com and are decribed in 

Chapter „Disassembly / Assembly Space-

Station“ (

➨

 

S. 3 - 1)

. Steps that are not necessary can be skipped.

Note

Special screws for plastic housings are used in this unit. Pay at-

tention to the corresponding notes when you fit the screws.

2.0

Summary of Contents for SpaceCom

Page 1: ...Service Manual SpaceStation SpaceCover SpaceCom Revision 2 0 English 0 2 0 ...

Page 2: ...over standard 0871 3147 SpaceCover comfort 0871 3145 This Service Manual is available under the following part number Designation Part No Service Manual SpaceStation English 8713 9220 Languages of this Manual The Service Manual for this unit can be supplied in the following languages Designation Part No German 8713 9210 English US 8713 9220U French 8713 9230 2 0 ...

Page 3: ...n Page 0 11 System Overview Description Page 1 1 System Overview Page 1 1 Physical construction Page 1 2 Function Page 1 6 Unit Software Page 1 12 Service Program Page 1 14 SpaceOnline Page 1 17 only required with SpaceStation with SpaceCom Page 1 17 BCCshow Page 1 19 Technical Data Page 1 21 Options Page 1 21 Accessories Page 1 21 Unit Diagnosis Calibration General Page 2 1 Alarms and Error Codes...

Page 4: ... Handle Page 5 5 Housing Upper Part Page 5 6 Housing Back Panel Page 5 8 Loudspeaker Page 5 9 Only SpaceCover comfort Page 5 9 Processor PCB Page 5 10 Only SpaceCover comfort Page 5 10 Assembly Installation Page 5 11 Checks after Repair Page 5 12 Servicing the Unit Cleaning Page 6 1 Servicing the Battery Page 6 1 Technical Safety Check TSC Page 7 1 Procedural Instructions on the TSC Visual Inspect...

Page 5: ... pe riods stated 6 MP BetreibV B Braun also recommends training on the Technical Safety Checks or to perform at least the steps indicated in the current version of the manual as the TSC requires that the instructions in the manuals are ob served the manuals are a reference for measurements depending on the unit type the Service Program must be called which may lead to a dangerous unit condition in...

Page 6: ... service the technician has participated in a technical training course for the specific B Braun unit Quality Management B Braun is certified in accordance with DIN EN ISO 9001 and ISO 13485 This certification also includes maintenance and serv ice The unit has the CE label The CE label confirms that the device corresponds to the Directive of the Council for Medical Products 93 42 EC of June 14 19...

Page 7: ...ally conductive shoes to prevent electrostatic charge Spare Parts and Test Equipment Only use original spare parts from the manufacturer Do not tamper with assembly groups which can only be exchanged com pletely The spare parts required are listed in Section 9 Service personnel are responsible for the calibration of their test equipment Original test equipment can be calibrated at the works of B B...

Page 8: ...ows Fig 1 1 Item 1 In this case Fig 1 1 is the figure number and Item 1 the item number within the figure When the Service Manual is stored as pdf file these references are displayed green Click with the mouse button on a reference to jump to the corresponding source Menu commands are described as Menu File 2 0 ...

Page 9: ...or IEC International Electrotechnical Commission ISO International Organization for Standardization ISP Infusomat Space ISPS Infusomat Space Silicon ISPP Infusomat Space PVC KuP Monitoring Microprocessor LCD Liquid Crystal Display MOS Short name of the following company MOS Technology Inc Commodore Semiconductor Group PCA Patient Controlled Analgesia PSP Perfusor Space SP Space System SPC SpaceCov...

Page 10: ...Important Preliminary Remarks 0 0 10 SpaceStation 2 0 gb 2 0 TEMP Temperature VDE Verband der Elektrotechnik Elektronik und Informationstechnik e V German Association of engineers ...

Page 11: ...ternational Technicians Intercompany Nadja Machal Fax 49 5661 75 47 89 e mail nadja machal bbraun com Service Hotline Karl Tippel Tanja Kördel Phone 49 5661 71 35 25 Fax 49 5661 71 35 26 e mail karl tippel bbraun com e mail tanja koerdel bbraun com Return of Spare Parts and Test Equipment B Braun Melsungen AG Schwarzenberger Weg 73 79 Wareneingang Werk C 34 212 Melsungen Germany Safety Officer 30 ...

Page 12: ...Contact Persons 0 0 12 SpaceStation 2 0 gb For your information 2 0 ...

Page 13: ... to a drip stand or appropriate rail using the pole clamp The SpaceControl module can be used to extend operation One single pump can be inserted onto this module The pump is then connected via connectors to the module The SpaceStation module allows the set up of a complete pump system with up to 24 pumps Up to four pumps can be installed in every SpaceStation The pumps are supplied with power via...

Page 14: ...m also contains the locking for a SpaceCover or another SpaceStation The pump is released with a release button on the left side of the housing The pumps are connected to the system via the connectors F2A to F2D from top to bottom which are integrated in the inter face board while the SpaceStation is connected to other modules via the connectors F3 F4 and F5 The interface board with connectors is ...

Page 15: ...sing side A pole clamp guide for attachment and locking of the pole clamp is located at the housing back panel Abb 1 3 SpaceStation without SpaceCom rear view Legende zu Abb 1 3 ItemDesignation 1 Pole clamp guide 2 Release button 3 Connector F3 4 Connector F4 5 Connector F1A power input 1 2 5 4 3 2 0 ...

Page 16: ...d a status and alarm LED are located on the right hand side behind the connector cover and the W LAN cover A battery module can be inserted in the battery compartment on the rear side The opening is covered by the battery compartment cover A fan grid with fan is fitted on the left side of the battery com partment Abb 1 4 SpaceStation with SpaceCom rear view Legende zu Abb 1 4 ItemDesignation 1 Fan...

Page 17: ...ndard In addition to the SpaceCover standard the following subsystems are installed in the SpaceCover comfort The battery module as option It is inserted from below in the battery compartment of the housing bottom part The opening is covered by the battery compartment cover Status and alarm display line installed at the front of the housing upper part Operating and status display field at the left...

Page 18: ...rther SpaceStation The pumps are connected with connectors F2A to F2D to the SpaceStation These connectors provide the voltage supply dis tribute the addresses in the Space system via a serial interface transfer data via a bus system CAN bus and transmit a staff call which may be pending Another SpaceStation inserted on top or a SpaceCover is integrat ed in the Space system via connector F5 Connec...

Page 19: ... CAN 3 3V F2B RX TX Call 12VDC PCA CAN 3 3V F2C RX TX Call 12VDC PCA CAN 3 3V F2D RX TX Call 12VDC PCA CAN 3 3V Mains F1A 230V AC Mains F1B 3 3VDC RX TX Call RX TX_B CAN_R CAN F4 RX TX Call 12VDC PCA CAN 3 3V F3 RX TX Call RX TX_B CAN_R CAN F5 3 3VDC 12VDC Abb 1 6 Block diagram SpaceStation without SpaceCom ...

Page 20: ...ndent cir cuit in the battery module monitors the battery cells and controls their charge condition The SpaceStation must be covered with a SpaceCover comfort with inserted battery module to guarantee function of the battery module in the SpaceStation with Space Com Abb 1 7 Legende zu Abb 1 7 ItemDesignation 1 W LAN slot 2 Status indicator green 3 Alarm indicator red 4 Ethernet RJ 45 connection 5 ...

Page 21: ...System Overview 1 SpaceStation 2 0 gb 1 9 2 0 Abb 1 8 Block diagram SpaceStation with SpaceCom ...

Page 22: ...m CAN bus and transmits a staff call which may be pending The internal electronics controls the operator and status display field the loudspeaker as well as the status and alarm display line The status and alarm display line displays the collected messages of the pumps in a column The brightness is controlled dependent on the environment The voltage supplied is converted to the internal voltages r...

Page 23: ...1 11 1 0 CAN transceiver Loudspeaker Operating unit Function processor D1 LEDs 12 0 Mhz CAN RX TX P1 Battery module RX TX 12VDC 12VDC 12VDC battery 12VDC CAN H CAN L LEDs Monitoring Brightness sensor Abb 1 9 Block diagram SpaceCover comfort ...

Page 24: ...dapted to hardware changes 695D010001 Adapted to the pump software 695E010001 Adapted to the pump software Approved Software Versions for SpaceCover comfort 692A000001 Basic software 692A000002 Improved functions 692A000003 Expanded functions 692C000001 Adapted to the pump software 692E000001 Adapted to the pump software Abb 1 10 Position 1 2 3 4 5 6 7 8 9 10 Digit 6 9 0 A 0 0 S S 0 2 Revision lev...

Page 25: ...he software itself CAUTION If the device is disconnected while the software is being updated or the device or PC is switched off a component of the software may be seriously damaged so that repairs are no longer possible In such a case the software can no longer be updated via the PC and the device must be returned to B Braun ...

Page 26: ...nnected to the device via the RS232 SP interface cable Starting the Service Program Installation and further operation of the Service Program is de scribed in its separate instructions for use 1 Start the HiBaSeD exe program History Barcode Service Drug list on the PC The Service Program is loaded and start ed and the initial window of the Service Program is displayed 2 Read the notes carefully 3 ...

Page 27: ...am checks the PC interfaces for connected devices of the Space system Units that were found are dis played for a short moment on the screen Note At present a connected SpaceStation is not displayed The work window of the Service Program appears on the screen All devices recognized are listed in the left column Abb 1 12 Abb 1 13 ...

Page 28: ...w 1 1 16 SpaceStation 2 0 gb 2 0 Service Program Version 1 Open the HiBaSeD window via Help Info The current version of the Service Program is shown in this window 2 Close the window by clicking OK Abb 1 14 Abb 1 15 ...

Page 29: ...e Pro gram may change depending on the software version The follow ing screen illustrations are only examples and represent the state when the manual was printed 1 2 0 Connection Before starting the SpaceOnline Program the PC is to be connect ed to the device via the RJ45 cross over interface cable In addi tion the PC LAN connection must be configured with the correct IP address e g 192 168 100 1 ...

Page 30: ...gb 2 0 Program Version The program version is displayed in the header of the start screen Operation The instructions for use contain a more detailed description of op eration Exit the SpaceOnline Program 1 Close the Internet Browser Abb 1 17 ...

Page 31: ...on Before starting the BCCshow Program the PC is to be connected to the device via the RS232 SPCO crossed interface cable Connection Settings 1 Open the BCCshow ini file after having installed the pro gram 2 Check the line ComPort X 3 Substitute the X for the current ComPort number e g 1 Starting the BCCshow Program 1 Start the BCCshow program The start screen appears 2 Invoke the display of the c...

Page 32: ...verview 1 1 20 SpaceStation 2 0 gb 2 0 Program Version 1 Open the Information window via Info Version The cur rent program version is displayed in this window 2 Close the window by clicking OK Abb 1 18 Abb 1 19 ...

Page 33: ...be upgraded with this retrofit kit Accessories Designation Part No Charger SP 0871 3170 battery charging station Connecting cable staff call SP 0871 3232 Power supply cable 12 V 0871 3231 for ambulance cars Interface cable CAN SP 0871 3230 Interface cable RS232 SP 0871 3234 Interface cable RS232 SPCO crossed 0871 3237 Converter RS232 SP 0871 3238 W LAN card 0871 3184 Connecting cable SP 60cm 0871 ...

Page 34: ...System Overview 1 1 22 SpaceStation 1 0 gb 1 0 For your information ...

Page 35: ...ing trouble shooting list The following equipment is necessary for testing the SpaceStation without SpaceCom and or performing trouble shooting PC Service connector SP Service Program HiBaSeD Interface cable RS232 SP Space system pump SpaceCover comfort for unit diagnosis of the SpaceStation The following additional equipment is necessary for testing the SpaceStation with SpaceCom and or performin...

Page 36: ...lumn If the result corresponds to the consequence the working step must be carried out to which reference is made in the column If yes If the result does not correspond with the function described the working step in column If no is to be ex ecuted One example is given in Abb 2 1 Steps for which additional information is required are described hereafter in detail Abb 2 1 Model tables UTS Activity ...

Page 37: ...hts up red A serious internal fault was detected in the system Carry out a device check see Device Check S 2 4 4 The first LED in the top charge condition display of the operator and status display field of the SpaceCover comfort flashes yellow Battery module of theSpaceCover com fort nearly discharged type pre alarm Connect device to voltage supply 5 The first LED in the bottom charge condi tion ...

Page 38: ...r loosen all connections and devices from the SpaceStation UTS 2 2 Connect the SpaceStation via the mains cable to the mains UTS 3 3 Insert one pump after the other in each slot The pump is locked UTS 4 TS 1 4 The pump can be released at any slot UTS 5 TS 1 5 Plug service connector SP on connector F3 UTS 6 6 Insert the pump in the topmost slot and trigger a staff call The red LED of the service co...

Page 39: ...yed red orange in case of a pre alarm in the status and alarm display line UTS 19 TS 15 19 If a SpaceCom is integrated in the SpaceStation carry out the device check according to Chapter Device Check SpaceCom S 2 5 UTS 20 20 Detach or loosen all connections and devices from the SpaceStation This step terminates the device check UTS Activity Function If yes If no Table 2 3 Device check Part 2 of 2 ...

Page 40: ... The data of the SpaceStation and the pumps in serted is displayed on the PC monitor UTS COM 10 TS 20 10 Connect the SpaceStation with the interface ca ble RS232 SPCO crossed via the RS 232 connec tor of the SpaceCom to a PC UTS COM 11 11 Start the BCCshow Program see BCCshow S 1 19 The data of the SpaceStation and the pumps in serted is displayed on the PC monitor UTS COM 12 TS 20 12 Detach or lo...

Page 41: ...tion UTS 18 15 Exchange processor PCB SPCC The alarm is displayed red in the status and alarm display line UTS 20 TS 16 16 Replace interface board in the SpaceStation UTS 20 17 Pull off the fan connecting cable on the SPCO board and trigger the fan with 12 V DC Connect the pole to the connector pole with red wires and the pole to the connector pole with black wires The fan is running TS 19 TS 18 1...

Page 42: ...Unit Diagnosis Calibration 2 2 8 SpaceStation 2 0 gb 2 0 For your information ...

Page 43: ...NGEROUS TO LIFE AND LIMB THE NATIONAL AND INTERNATIONAL SAFETY REGULATIONS ARE TO BE ADHERED TO THE MAINS CABLE IS TO BE REMOVED Before disassembling the unit the system must be checked see Device Check S 2 4 to isolate the part to be exchanged All necessary steps to disassemble or dismount the complete unit with all its subsystems and spare parts are detailed in the follow ing description Steps t...

Page 44: ... F1A Pole clamp lever Pole clamp spring O ring 6 07 x 1 78 O ring 12 0 x 2 0 All screws used in the device are included in a SpaceStation screw kit Designation Ord No Screw kit SpaceStation 3477 4343 Screw EJOT 30x9 WN 5452 TORX 10IP A2 Screw EJOT 30x12 WN 5452 TORX 10IP A2 Screw EJOT 30x16 WN 5451 TORX 10IP A2 Screw M5x45 A2 DIN912 TORX 25 Countersunk screw M5x12 TORX 25 Fillister head screw M5x1...

Page 45: ...o Tube guide SPS 3477 4394 20 pieces Disassembly 1 Press the rotary knob of the tube guide out and pull the tube guide Abb 3 1 Item 1 out of the housing Note When the tube guide is broken remove the remaining parts from the housing Abb 3 1 Legende zu Abb 3 1 ItemDesignation 1 Tube guide 1 1 0 ...

Page 46: ... Parts and Screw Kit S 3 2 Screws see Service Parts and Screw Kit S 3 2 Disassembly 1 Loosen three screws Abb 3 2 Item 2 and remove the screws together with the pole clamp guide Abb 3 2 Item 1 2 Remove pole clamp lever Abb 3 2 Item 4 and pole clamp spring Abb 3 2 Item 3 Abb 3 2 Legende zu Abb 3 2 ItemDesignation 1 Pole clamp guide 2 Countersunk screw M5x12 TORX 25 3 Pole clamp spring 4 Pole clamp ...

Page 47: ...h a screwdriver and pull caps out 2 Loosen nine screws Abb 3 3 Item 2 and remove screws carefully together with the back panel Abb 3 3 Item 4 from the housing Note Lift the housing back panel carefully at the bottom over the seat of the pole clamp guide and push the back panel over the housing notch Abb 3 3 Item 1 Abb 3 3 Legende zu Abb 3 3 ItemDesignation 1 Housing notch 2 Screw EJOT 30x9 WN 5452...

Page 48: ...27 Screws see Service Parts and Screw Kit S 3 2 Disassembly 1 Loosen five screws Abb 3 4 Item 2 and remove screws together with the serrated lock washers Abb 3 4 Item 1 and the device bracket Abb 3 4 Item 3 Abb 3 4 Legende zu Abb 3 4 ItemDesignation 1 Serrated lock washer M5 2 Screw M5x45 A2 DIN912 TORX 25 3 Device bracket 1 2 3 ...

Page 49: ...s connector holder Note Note the position of the protective conductor cable on the grounding bolt 3 Loosen the nut Abb 3 6 Item 5 and remove nut together with the serrated lock washer Abb 3 6 Item 4 washer Abb 3 6 Item 3 the protective conductor cable to the power supply Abb 3 6 Item 1 and the protective con ductor cable to connector F1B Abb 3 6 Item 2 from the grounding bolt Abb 3 5 Legende zu Ab...

Page 50: ...rom the grounding bolt 5 Carefully pull off the connector of the power supply wires from the interface board Note Note or mark the polarity 6 Loosen two screws Abb 3 8 Item 1 and take them out of the power supply housing connector Abb 3 7 Legende zu Abb 3 7 ItemDesignation 1 Washer M4 2 Cable lug for connection to connector F1A 3 Serrated lock washer M4 4 Nut M4 4 3 1 2 1 Abb 3 8 Legende zu Abb 3 ...

Page 51: ...on 1 0 gb 3 9 1 0 7 Loosen four screws Abb 3 9 Item 1 and take the power supply Abb 3 9 Item 2 with the mains connector holder out of the housing Abb 3 9 Legende zu Abb 3 9 ItemDesignation 1 Screw EJOT 30x12 WN 5451 TORX 10IP A2 2 Power supply 2 1 ...

Page 52: ...e screws Abb 3 10 Item 3 and remove screws together with the mains connector holder Abb 3 10 Item 1 and the mains seal F1A Abb 3 10 Item 2 from the power supply Abb 3 10 Legende zu Abb 3 10 ItemDesignation 1 Mains connector holder 2 Mains seal F1A 3 Screw EJOT 30x9 WN 5452 TORX 10IP A2 1 2 3 ...

Page 53: ...s and Screw Kit S 3 2 Disassembly 1 Press four release buttons Abb 3 11 Item 1 carefully from the inside from the locking shaft using a screwdriver and pull the buttons out of the housing Note Check the release buttons for damage especially within the notch area before fitting the buttons Abb 3 11 Legende zu Abb 3 11 ItemDesignation 1 Release button 3 ...

Page 54: ...arts and Screw Kit S 3 2 Disassembly 1 Move the lock towards the SpaceCover or another SpaceSta tion in the closed position 2 Loosen one screw Abb 3 12 Item 1 of the module lock and remove it out of the housing 3 Pull the module lock sleeve Abb 3 12 Item 3 out of the housing 4 Check the O ring Abb 3 12 Item 2 for damage and re move it out of the housing if necessary Abb 3 12 Legende zu Abb 3 12 It...

Page 55: ...insulating washers Abb 3 13 Item 3 from the interface board Abb 3 13 Item 2 6 Put the interface board carefully aside for all further activi ties Note Take care not to squeeze the interface board ribbon cable Abb 3 13 Legende zu Abb 3 13 ItemDesignation 1 Screw EJOT 30x9 WN 5452 TORX 10IP A2 2 Interface board 3 Insulating washer M3 1 3 2 ...

Page 56: ...ease shaft without engaging it to unlock the rotary knobs To lock the rotary knobs press them si multaneously in by hand per slot 8 Press 8 seals M 2K Abb 3 14 Item 2 carefully out of the housing press the rotary knobs in the locking position and pull the seals M 2K off the rotary knobs Abb 3 14 Legende zu Abb 3 14 ItemDesignation 1 Release button 2 Seal M 2K 1 2 ...

Page 57: ...11 Loosen two screws Abb 3 16 Item 2 and remove them from the connector board F5 Abb 3 16 Item 1 12 Press the connector board F5 carefully out of the housing Note The connector board F5 is integrated in the interface board Abb 3 15 Legende zu Abb 3 15 ItemDesignation 1 Screw EJOT 30x9 WN 5452 TORX 10IP A2 2 Cover cap 1 2 Abb 3 16 Legende zu Abb 3 16 ItemDesignation 1 Connector board F5 2 Screw EJO...

Page 58: ... 16 SpaceStation 1 0 gb 1 0 13 Loosen one screw Abb 3 17 Item 1 and remove it out of the data connector holder Abb 3 17 Item 2 Abb 3 17 Legende zu Abb 3 17 ItemDesignation 1 Screw EJOT 30x9 WN 5452 TORX 10IP A2 2 Data connector holder 1 2 ...

Page 59: ...rface board Abb 3 18 Item 2 and the data con nector holder Abb 3 18 Item 3 out of the housing Note Note the ribbon cable length to the interface board when dis mounting the data connector holder The ribbon cable must not be kinked Abb 3 18 Legende zu Abb 3 18 ItemDesignation 1 Module lock 2 Interface board 3 Data connector holder 4 Screw EJOT 30x9 WN 5452 TORX 10IP A2 1 2 3 4 ...

Page 60: ...connectors F3 Abb 3 20 Item 2 and F4 Abb 3 20 Item 3 carefully out of the data connector holder Abb 3 20 Item 1 Note The connectors F3 and F4 are integrated in the interface board Abb 3 19 Legende zu Abb 3 19 ItemDesignation 1 Screw EJOT 30x9 WN 5452 TORX 10IP A2S 2 Insulating washer M3 1 2 Abb 3 20 Legende zu Abb 3 20 ItemDesignation 1 Data connector holder 2 Connector F3 3 Connector F4 1 2 3 ...

Page 61: ...connectors downwards pull them out of the module lock Abb 3 21 Item 1 and remove them with the interface board Abb 3 21 Item 2 from the module lock Note The connectors F2A F2B F2C and F2D are connected to each oth er and integrated in the interface board Abb 3 21 Legende zu Abb 3 21 ItemDesignation 1 Module lock 2 Connector board 3 Connector board lockings 1 2 3 ...

Page 62: ...s ing 2 Remove four release seals Abb 3 22 Item 2 from the housing Note The seals are self adhesive Remove any adhesive residues after disassembly 3 Remove mains seal F1B Abb 3 22 Item 3 out of the housing Note The housing must not be disassembled further The seals behind the corner profiles on the right and left side can only be inserted correctly by means of special tools Abb 3 22 Legende zu Abb...

Page 63: ...at the security of the fixing can no longer be guaranteed Proceed as follows to fit the special screws 1 Put the screw on the thread 2 Rotate screw anti clockwise loosen until a faint click can be heard This click is produced when the screw thread drops into the existing thread 3 Screw in the screw and tighten with the defined torque Interface Board Module Lock Note Before the interface board is i...

Page 64: ... the rubber cable lies in the hous ing bottom CAUTION When mounting the data connector holder make sure that the rubber cable is not squeezed between the housing and the con nector holder This would result in an incorrect sealing of the housing and damage to the rubber cable Abb 3 24 Legende zu Abb 3 24 ItemDesignation 1 Screw EJOT 30x9 WN 5452 TORX 10IP A2S 2 Insulating washer M3 1 2 Abb 3 25 Leg...

Page 65: ...f 0 25 0 05 Nm 5 Before fitting the M 2K seals check them for damage and re place if necessary Release Button Note Check the release buttons for damage especially within the notch area before fitting the buttons Abb 3 26 Legende zu Abb 3 26 ItemDesignation 1 Screw EJOT 30x9 WN 5452 TORX 10IP A2 2 Data connector holder 1 2 ...

Page 66: ...m the top on the right hand side of the back panel The hole must be covered with a cover cap 3 11 Checks after Repair 1 Check the device to ensure safe functionality of the unit see Device Check S 2 4 2 Depending on the work carried out the specific steps of the TSC must be performed see Technical Safety Check TSC S 7 1 3 The activities carried out must be recorded in the following check list Abb ...

Page 67: ...amage to and readability of the label Cover caps Connectors Well running and sealing of the module lock Mains cable Accessories Mains voltage according to the TSC Protective conductor resistance ac cording to the TSC Earth leakage current according to the TSC Locking with second SPS Pump locking of all slots Connect unit to mains General functional check with SpaceCover comfort and pump of every s...

Page 68: ...Disassembly Assembly SpaceStation 3 3 26 SpaceStation 1 0 gb 1 0 For your information ...

Page 69: ...ABLE IS TO BE REMOVED Before disassembling the unit the system must be checked see Device Check S 2 4 to isolate the part to be exchanged All necessary steps to disassemble or dismount the complete unit with all its subsystems and spare parts of the SpaceCom are de tailed in the following description All further disassembly and assembly steps correspond to the SpaceStation without Space Com and ar...

Page 70: ... F1A Pole clamp lever Pole clamp spring O ring 6 07 x 1 78 O ring 12 0 x 2 0 All screws used in the device are included in a SpaceStation screw kit Designation Ord No Screw kit SpaceStation 3477 4343 Screw EJOT 30x9 WN 5452 TORX 10IP A2 Screw EJOT 30x12 WN 5452 TORX 10IP A2 Screw EJOT 30x16 WN 5451 TORX 10IP A2 Screw M5x45 A2 DIN912 TORX 25 Countersunk screw M5x12 TORX 25 Fillister head screw M5x1...

Page 71: ...Abb 4 1 Item 3 on the battery compart ment cover Abb 4 1 Item 2 and remove the battery compartment cover 2 Push the lock Abb 4 1 Item 4 on the battery module downward and remove the battery module Abb 4 1 Item 1 out of the battery compartment Abb 4 1 Legende zu Abb 4 1 ItemDesignation 1 Battery module 2 Battery compartment cover 3 Battery compartment cover lock 4 Battery module lock 1 2 3 4 2 0 ...

Page 72: ...d screw see Service Parts and Screw Kit S 4 2 Disassembly 1 Pierce cover cap Abb 4 2 Item 4 with a screwdriver and pull cap out 2 Unscrew screw Abb 4 2 Item 3 and remove screw to gether with the W LAN cover Abb 4 2 Item 1 3 Pull W LAN module Abb 4 2 Item 2 out of the holder Abb 4 2 Legende zu Abb 4 2 ItemDesignation 1 W LAN cover 2 W LAN module 3 Screw EJOT 30x12 WN 5452 TORX 10IP A2 4 Cover cap 1...

Page 73: ... No Tube guide SPS 3477 4394 20 pieces Disassembly 1 Press the rotary knob of the tube guide out and pull the tube guide Abb 4 3 Item 1 out of the housing Note When the tube guide is broken remove the remaining parts from the housing Abb 4 3 Legende zu Abb 4 3 ItemDesignation 1 Tube guide 1 ...

Page 74: ...vice Parts and Screw Kit S 4 2 Screws see Service Parts and Screw Kit S 4 2 Disassembly 1 Loosen three screws Abb 4 4 Item 2 and remove screws together with the pole clamp guide Abb 4 4 Item 1 2 Remove pole clamp lever Abb 4 4 Item 4 and pole clamp spring Abb 4 4 Item 3 Abb 4 4 Legende zu Abb 4 4 ItemDesignation 1 Pole clamp guide 2 Countersunk screw M5x12 TORX 25 3 Pole clamp spring 4 Pole clamp ...

Page 75: ...5 3 Unscrew two screws Abb 4 5 Item 2 CAUTION When you remove the housing back panel pay attention to the connecting cables to the unit They might get off 4 Remove the back panel Abb 4 5 Item 6 carefully from the housing and fold aside pay attention to the cable con nections Note Lift the housing back panel carefully at the bottom over the seat of the pole clamp guide push the back panel over the ...

Page 76: ...nd remove the con tact strip Abb 4 7 Item 1 carefully out of the housing back panel Note If necessary the spring mounted contact pins must be carefully inserted when the contact strip is dismounted Abb 4 6 Legende zu Abb 4 6 ItemDesignation 1 Fan connecting cable presented without back panel 2 Connector 2 1 Abb 4 7 Legende zu Abb 4 7 ItemDesignation 1 Contact strip 2 Screw A2 WN 5452 30x9 2 3 ...

Page 77: ...and outline the cable layout of the fan connecting cable Abb 4 8 Item 3 2 Unscrew four screws Abb 4 8 Item 1 3 Remove fan grid Abb 4 8 Item 4 out of the housing back panel Abb 4 8 Item 2 4 Remove fan Abb 4 8 Item 5 out of the housing back panel Abb 4 8 Legende zu Abb 4 8 ItemDesignation 1 Screw EJOT 30x9 WN 5452 TORX 10IP A2 2 Housing back panel SPCO 3 Fan connecting cable 4 Fan grid SPCO 5 Fan SP...

Page 78: ... and Screw Kit S 4 2 Disassembly 1 Loosen five screws Abb 4 9 Item 2 and remove screws together with the serrated lock washers Abb 4 9 Item 1 and the device bracket Abb 4 9 Item 3 2 Remove insulating hood Abb 4 9 Item 4 from the power supply Abb 4 9 Legende zu Abb 4 9 ItemDesignation 1 Serrated lock washer M5 2 Screw M5x45 A2 DIN912 TORX 25 3 Device bracket 4 Insulating hood 1 2 3 4 ...

Page 79: ...em 2 carefully out of the housing and fold aside pay attention to the length of the SPCO connecting cable Abb 4 10 Item 1 3 Pull off the SPCO connecting cable on the SPCO PCB and re move the board out of the housing 4 Loosen two screws of the interface board and lift the inter face board carefully until the SPCO connecting cable can be pulled off 5 Pull off the SPCO connecting cable at the interfa...

Page 80: ...1 under the connector board F2A 4 9 Further Disassembly Further disassembly of the SpaceStation is continued with the power supply and corresponds to the disassembly of a SpaceSta tion with SpaceCom This disassembly is described in Chapter Po wer Supply S 3 7 in more detail Abb 4 11 Legende zu Abb 4 11 ItemDesignation 1 SPCO insulating piece 2 SPCO fastening sleeve 1 2 ...

Page 81: ...Proceed as follows to fit the special screws 1 Put the screw on the thread 2 Rotate screw anti clockwise loosen until a faint click can be heard This click is produced when the screw thread drops into the existing thread 3 Screw in the screw and tighten with the defined torque Housing Back Panel CAUTION When mounting the contact strip see that the springy contacts are not bent or broken 1 Push the...

Page 82: ...g on the hous ing back panel These must not be squeezed Note Pay attention to the different screw lengths when mounting the housing back panel The longer screws are provided for the left hand and right hand upper screw opening 4 No screw is inserted in the third mounting hole from the top on the right hand side of the back panel The hole must be covered with a cover cap 4 11 Checks after Repair 1 ...

Page 83: ...ording to the TSC Protective conductor resistance ac cording to the TSC Earth leakage current according to the TSC Housing leakage current SPCO accord ing to the TSC Locking with second SPS Pump locking of all slots Connect unit to mains General functional check with SpaceCover comfort and pump of every slot Fan SPCO approx 1 sec Status indicator green lights up Alarm indicator red is on for appro...

Page 84: ...Disassembly Assembly SpaceCom 4 4 16 SpaceStation 2 0 gb 2 0 For your information ...

Page 85: ...not necessary can be skipped Note All figures in this chapter depict the SpaceCover comfort In gen eral these figures also apply to the SpaceCover standard Note Special screws for plastic housings are used in this unit Pay at tention to the corresponding notes when you fit the screws Service Parts and Screw Kit All small parts such as cover caps are contained in a SpaceSta tion service part kit De...

Page 86: ...Screw kit SpaceStation 3452 1075 Screw EJOT 30x9 WN 5452 TORX 10IP A2 Screw EJOT 30x12 WN 5452 TORX 10IP A2 Screw EJOT 30x16 WN 5451 TORX 10IP A2 Screw M5x45 A2 DIN912 TORX 25 Countersunk screw M5x12 TORX 25 Fillister head screw M5x12 EN ISO14583 A2 Nut M4 Insulating washer M3 Washer M4 Washer M5 Serrated lock washer M4 Serrated lock washer M5 2 0 ...

Page 87: ...tem 1 on the battery compart ment cover Abb 5 2 Item 1 and remove the battery compartment cover CAUTION The battery module which might be installed in the SpaceCover comfort can drop out when the battery compartment cover is re moved Abb 5 1 Legende zu Abb 5 1 ItemDesignation 1 Battery compartment cover lock 1 Abb 5 2 Legende zu Abb 5 2 ItemDesignation 1 Battery compartment cover 1 1 0 ...

Page 88: ... 5 3 Battery Module Designation Ord No Only SpaceCover comfort Battery pack SP NIMH 0871 3180 Disassembly 1 Remove the battery module option Abb 5 3 Item 1 out of the battery compartment Abb 5 3 Legende zu Abb 5 3 ItemDesignation 1 Battery module option 1 1 0 ...

Page 89: ...e two cover caps Abb 5 4 Item 4 on the housing bottom part with a screwdriver and pull caps out 2 Unscrew two fillister head screws Abb 5 4 Item 3 and remove screws together with washers Abb 5 4 Item 2 3 Pull the handle Abb 5 4 Item 1 upward and out the housing upper part Abb 5 4 Legende zu Abb 5 4 ItemDesignation 1 Handle 2 Washer M5 3 Fillister head screw M5x12 TORX 4 Cover cap for handle 1 2 3 ...

Page 90: ...iver and pull caps out 2 Unscrew five screws Abb 5 5 Item 3 and remove the housing upper part Abb 5 5 Item 1 carefully Note Pay attention to the length of the rubber cable between the op erator panel and the processor PCB SCc when dismounting the housing upper part of the SpaceCover comfort Note Do not remove the housing back panel together with the housing upper part Abb 5 5 Legende zu Abb 5 5 It...

Page 91: ...b 5 7 1 0 3 Pull the connector lock Abb 5 6 Item 1 on the processor PCB SCc upward 4 Remove the rubber cable to the operator panel 5 Remove two seals Abb 5 5 Item 2 in the housing bottom part Abb 5 6 Legende zu Abb 5 6 ItemDesignation 1 Connector lock 1 ...

Page 92: ...sassembly 1 Unscrew two screws Abb 5 7 Item 3 on the housing back panel and remove screws together with the connector board Abb 5 7 Item 1 Abb 5 7 Item 2 Note The connector board in the SpaceCover comfort is integrated in the SpaceCover comfort processor PCB 2 Take the housing back panel out of the housing bottom part Abb 5 7 Legende zu Abb 5 7 ItemDesignation 1 Connector board 2 Housing back pane...

Page 93: ...speaker Designation Ord No Only SpaceCover comfort Loudspeaker SPCC 3452 1267 Disassembly 1 Pull the loudspeaker connector Abb 5 8 Item 1 off the processor PCB 2 Take the loudspeaker out of the housing bottom part Abb 5 8 Legende zu Abb 5 8 ItemDesignation 1 Loudspeaker 1 ...

Page 94: ...ct strip Abb 5 9 Item 1 to the battery module to the rear and out of the housing bottom part Abb 5 9 Item 3 Note The contact strip is integrated in the processor PCB 2 Press the release button Abb 5 9 Item 4 in the housing bottom part carefully to the rear and remove the processor PCB Abb 5 9 Item 2 out of the housing bottom part Abb 5 9 Legende zu Abb 5 9 ItemDesignation 1 Contact strip 2 Process...

Page 95: ...cutting but produce a thread in the plastic of the housing through deformation when fitted in for the first time If the beginning of the thread is not engaged when the screw is fitted a new thread is produced and the old thread is destroyed so that the security of the fixing can no longer be guaranteed Proceed as follows to fit the special screws 1 Put the screw on the thread 2 Rotate screw anti c...

Page 96: ... 5 10 The leads must point upwards 5 10 Checks after Repair 1 Check the device to ensure safe functionality of the unit see Device Check S 2 4 2 Depending on the work carried out the specific steps of the TSC must be performed see Technical Safety Check TSC S 7 1 3 The activities carried out must be recorded in the following check list Abb 5 10 Legende zu Abb 5 10 ItemDesignation 1 Loudspeaker con...

Page 97: ...d VDE 0751 Functional Inspection Cleanliness Completeness Damage and faults affecting safety Damage to and readability of the label Cover caps Connectors Locking with SPS Battery compartment cover General functional check with the SpaceS tation Self test Alarm Loudness setting Battery charge state Switch over mains battery Dimming function of the status and alarm display line ...

Page 98: ...Disassembly Assembly SpaceCover 5 5 14 SpaceStation 1 0 gb 1 0 For your information ...

Page 99: ...ction by wiping you should use for example Meliseptol from B Braun Allow the unit to dry for at least one minute When you disinfect the device by spraying make sure not to spray in the system openings such as loudspeaker opening interface connec tor The fan in the housing back panel of the SpaceStation with SpaceCom is to be vacuumed regularly If the fan is badly soiled dismount the housing back p...

Page 100: ...Servicing the Unit 6 6 2 SpaceStation 1 0 gb For your information 1 0 ...

Page 101: ...nd power interface MSC con nector Interfaces SPCO Mains cable connector and connect ing line Mains voltage ______ V AC Protective conductor resistance___ Ω Unit incl mains connecting line to mains voltage output F1B 0 2Ω Earth leakage current at NC_____ µA 30 µ A Earth leakage current at SFC_____ µA 60 µ A Housing leakage current SPCO ___ µA Metal collar Ethernet RJ45 25 µA without SL Switch on un...

Page 102: ...Technical Safety Check TSC 7 2 SpaceStation 1 0 gb Sheet 2 of 2 Index b Master to be added to the documentation M690 00 00 46 F04 3891 7548 GB For your information 1 0 ...

Page 103: ...locks c Connectors d 8 tube guides e Mains cable Electrical Safety according to IEC EN 60601 1 or VDE 0750 and VDE 0751 The values to be measured for the electrical safety are stated in the TSC see Technical Safety Check TSC S 7 1 Protective Conductor Resistance Note The protective conductor resistance of each SpaceStation must be measured separately Before carrying out the measurement re move all...

Page 104: ...r limit of leakage currents which can be measured The earth leakage current of each SpaceStation must be measured separately Check 1 Before carrying out the measurement remove all interface cables to the other units 2 Remove all pumps out of the SpaceStation 3 Measure the earth leakage current without single fault con dition NC Normal Condition incl mains cable 4 Document value 5 Measure the earth...

Page 105: ... SFC Single Fault Condition incl mains ca ble 1 Measure the housing leakage current between mains input at the mains cable and the metal frame of the Ethernet RJ 45 connection in the SpaceCom plug strip Note The metal frames of the connectors in the SpaceCom plug strip are connected with each other 2 Document value Abb 8 1 Legende zu Abb 8 1 ItemDesignation 1 Metal frame of the Ethernet RJ 45 conn...

Page 106: ...mp at each slot The red LED on the service connector SP must light up When a SpaceCover comfort is fitted the alarm must also be displayed in the status and alarm display line of the Space Cover comfort an audible alarm must sound 4 Carry out a self test of the SpaceCover comfort actuate the On Off button on theSpaceCover comfort please see in structions for use Battery Check of the SpaceCover com...

Page 107: ...ting of the parameters in the SpaceStation is started The IP address of the SpaceStation is set to 192 168 100 41 4 Connect a PC with the SpaceStation via the interface cable RS232 SPCO crossed and start the BCCshow Program see BCCshow S 1 19 5 Check whether the correct pump and its status are displayed on the PC Battery Check of the SpaceStation with SpaceCom 1 Insert one battery module in the Sp...

Page 108: ...Procedural Instructions on the TSC 8 8 6 SpaceStation 1 0 gb 1 0 For your information ...

Page 109: ... cable RJ45 cross over For Repairs No special test equipment required For the TSC Measuring instrument for electrical safety Service connector Space see above Special Tools Designation Ord No TORX screwdriver kit standard 5 10 25 TORX screwdriver kit Plus 5 10 25 Screwdriver 6IPx60 TORX plus 4002 4806 Screwdriver 8IPx60 TORX plus 4002 4814 Screwdriver 10IPx60 TORX plus 4002 4822 Screwdriver 25IPx6...

Page 110: ...Test Equipment and Special Tools 9 9 2 SpaceStation 1 0 gb For your information 1 0 ...

Page 111: ... F1A Pole clamp lever Pole clamp spring O ring 6 07 x 1 78 O ring 12 0 x 2 0 Screw kit SpaceStation 3477 4343 Screw EJOT 30x9 WN 5452 TORX 10IP A2 Screw EJOT 30x12 WN 5452 TORX 10IP A2 Screw EJOT 30x16 WN 5451 TORX 10IP A2 Screw M5x45 A2 DIN912 TORX 25 Countersunk screw M5x12 TORX 25 Fillister head screw M5x12 EN ISO14583 A2 Nut M4 Insulating washer M3 Washer M4 Washer M5 Serrated lock washer M4 S...

Page 112: ...Spare Parts List 10 10 2 SpaceStation 2 0 gb SpaceStation without SpaceCom Abb 10 1 Exploded drawing SpaceStation 2 5 8 3 10 6 7 9 1 4 2 0 ...

Page 113: ...SPS 3452 1135 3 Housing back panel SPS 3452 1089 4 Device bracket SPS 3452 1127 5 Power supply SPS 3452 1097 6 Connector holder mains SPS 3452 1143 7 Interface board SPS 3452 1100 with connectors 8 Connector holder data SPS 3452 1160 9 Module lock SPS 3452 1119 10 Housing SPS 3452 1070 incl mains seal F1B ...

Page 114: ...Spare Parts List 10 10 4 SpaceStation 2 0 gb 2 0 SpaceStation with SpaceCom Abb 10 2 Exploded drawing SpaceCom 2 5 7 3 8 6 1 11 9 10 12 13 ...

Page 115: ...bol W LAN cover SPCO 3452 1050 without symbol 4 Tube guide SPS 3477 4394 20 pieces 5 Pole clamp guide SPS 3452 1135 6 Housing back panel SPCO 3452 1052 7 Fan SPCO 3452 1048 8 Device bracket SPS 3452 1127 9 Insulating hood SPCO 3452 1043 10 SPCO PCB 3452 1053 11 SPCO connecting cable 3452 1042 12 SPCO insulating piece 3452 1044 13 SPCO fastening sleeve 3452 1047 ...

Page 116: ...Spare Parts List 10 10 6 SpaceStation 1 0 gb 1 0 SpaceCover Abb 10 3 Exploded drawing SpaceCover 5 9 2 1 3 8 4 7 ...

Page 117: ...0 3 Handle SPC 3452 1224 4 Housing upper part SPCS 3452 1194 Housing upper part SPCC 3452 1178 5 Housing back panel SPC 3452 1216 6 Connector board SPCS 3452 1240 only for SpaceCover standard 7 Loudspeaker SPCC 3452 1267 8 Processor PCB SPCC 3452 1259 9 Housing bottom part SPCS 3452 1208 Housing bottom part SPCC 3452 1186 ...

Page 118: ...Spare Parts List 10 10 8 SpaceStation 1 0 gb 1 0 ...

Page 119: ...on 1 0 Base First version of this Service Manual Release date September 20 2005 Version 2 0 Insertion of the SpaceStation version with SpaceCom incl new spare parts Changed TSC for the SpaceStation Texts corrected Release date December 14 2006 Version List of the Individual Pages 2 0 ...

Page 120: ...Revision Documentation 11 11 2 SpaceStation 1 0 gb 1 0 ...

Page 121: ... 2 0 Page 1 18 Revision 2 0 Page 1 19 Revision 2 0 Page 1 20 Revision 2 0 Page 1 21 Revision 2 0 Page 1 22 Revision 1 0 Chapter 2 Unit Diagnosis Calibration Page 2 1 Revision 2 0 Page 2 2 Revision 1 0 Page 2 3 Revision 2 0 Page 2 4 Revision 2 0 Page 2 5 Revision 2 0 Page 2 6 Revision 2 0 Page 2 7 Revision 2 0 Page 2 8 Revision 2 0 Chapter 3 Disassembly Assembly SpaceStation Page 3 1 Revision 2 0 P...

Page 122: ...e 5 10 Revision 1 0 Page 5 11 Revision 1 0 Page 5 12 Revision 1 0 Page 5 13 Revision 2 0 Page 5 14 Revision 1 0 Chapter 6 Servicing the Unit Page 6 1 Revision 2 0 Page 6 2 Revision 1 0 Chapter 7 Technical Safety Check TSC Page 7 1 Revision 2 0 Page 7 2 Revision 1 0 Chapter 8 Procedural Instructions on the TSC Page 8 1 Revision 2 0 Page 8 2 Revision 2 0 Page 8 3 Revision 2 0 Page 8 4 Revision 2 0 P...

Page 123: ...11 SpaceStation 2 0 gb 11 5 2 0 Chapter 12 Index Page 12 1 Revision 2 0 Page 12 2 Revision 2 0 ...

Page 124: ...11 11 6 SpaceStation 1 0 gb 1 0 ...

Page 125: ...5 1 E Error codes 2 3 Error modes 2 4 F Fan 4 9 Fan connecting cable 4 8 Fan grid 4 9 Fastening sleeve 4 12 Function 1 6 H Handle 5 5 Housing 3 20 Housing back panel 4 7 Assembly 3 24 4 13 Disassembly 3 5 4 7 Housing back panel SPC 5 8 Housing upper part Assembly 5 12 Disassembly 5 6 I Installation 3 21 4 13 5 11 Insulating hood 4 10 Insulating piece 4 12 Interface board Disassembly 3 12 3 18 Inst...

Page 126: ...update 1 13 SpaceCom 4 1 SpaceStation SpaceCom 4 1 Spare parts list 10 1 SPCO connecting cable 4 11 SPCO PCB 4 11 Special tools 9 1 System overview 1 1 T Technical data 1 21 Technical Safety Checks 0 5 7 1 Test equipment 9 1 Trouble shooting 2 6 TSC 0 5 7 1 Procedural instructions 8 1 Test equipment 9 1 Tube guide 3 3 4 5 W W LAN module 4 4 2 0 ...

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