Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 32494
Maintenance and Lubrication Schedule
Resecure, replace or correct as needed.
Remove pump module cover and inspect:
• Hydraulic hoses, fittings and connections for wear
or leaks
• Harness cables, wires, terminals and connections
for securement or damage
• Control board, circuit breaker
, power switch and
lights for securement or damage
Perform all procedures listed in previous section also
1500
Cycles
Repeat all
previously listed inspection, lubrica-
tion and maintenance procedures at 750 cycle
intervals.
Consecutive
750 Cycle
Intervals
4500
Cycles
Resecure, replace or correct as needed
Use Dextron III transmission fluid. Check fluid
level with
platform lowered fully
and
roll stop
unfolded fully
. Fill to within 1/2” of the bottom of
the 1-1/2” fill tube (neck).
T
ighten, repair or replace if needed.
Replace if needed.
T
ighten or replace if needed.
Replace defective parts and resecure as needed.
Apply Light Grease during reassembly procedures.
Replace if needed.
T
ighten, replace or correct as needed
Apply Door-Ease or replace if needed. See Lubri
-
cation Diagram.
Resecure or replace if needed.
Resecure, repair or replace if needed.
Check to see that the lift is securely anchored to
the vehicle and there are no loose bolts, broken
welds, or stress fractures.
Replace decals if worn, missing or illegible. Re
-
place antiskid if worn or missing.
Inspect cotter pins on platform pivot pin (2)
Hydraulic Fluid (Pump) - Check level.
Note:
Fluid
should be changed if there is visible contamination.
Inspect the hydraulic system (cylinde
r
, hoses, fit
-
tings, seals, etc.) for leaks if fluid level is low
.
Inspect cylinders, fittings and hydraulic connections
for wea
r
, damage or leaks
Inspect parallel arms, bushings and pivot pins for
visible wear or damage
Inspect parallel arm pivot pin mounting bolts (8)
Inspect platform pivot pin, bushings and vertical
arms for wea
r
, damage and positive securement
Inspect upper/lower fold arms, rotating pivot slide
arms, slide support arms and associated pivot pins,
bushings, and bearings for visible wear or damage
Inspect gas springs (cylinders) for wear or damage,
proper operation and positive securement
Inspect rotating pivot slide arm UHMW slide bear
-
ings (buttons)
Inspect vertical arm plastic covers
Inspect power cable
Mounting
Decals and Antiskid
Maintenance and Lubrication Schedule
Perform all procedures listed in previous section also
750
Cycles
1500
Cycles
Platform pivot pin bearings (2)
Platform fold axles (2)
Inboard locator lever bearings (2)
Inboard locator lever slot (2)
Rotating pivot slide arm pivot pins (2)
Parallel arm pivot bearings (16)
Switch arm pivot pin bearings (4)
Hydraulic cylinder bushings (8)
Inspect Lift-
Tite
™
latch rollers for wear or damage,
positive securement and proper operation (2)
Inspect inboard locator for:
•
Wear or damage
• Proper operation. Inboard locator should just rest
on top surface of the base plate.
Inspect platform fold gear rack and gear weldment
teeth for foreign objects, wear or damage (bent,
deformed or misaligned), positive securement and
proper operation
Inspect switch arm components for wear or dam
-
age, and for proper operation
Inspect microswitches for securement and proper
adjustment.
Make sure lift operates smoothly
Inspect external snap rings / e-clips:
• Rotating pivot slide arm pivot pins (2 per pin)
• Rotating pivot slide arm roller axles (2 per axle)
• Platform fold axles (1 per axle)
• Inboard locator lever bracket pins (1 per pin)
• Lift-
Tite
™
latch gas (dampening) spring (2 per
spring)
Inspect platform fold axles and bearings for wear or
damage and positive securement
Apply Light Oil - See Lubrication Diagram
Apply Light Oil - See Lubrication Diagram
Apply Light Oil - See Lubrication Diagram
Apply Light Oil - See Lubrication Diagram
Apply Light Oil - See Lubrication Diagram
Apply Light Oil - See Lubrication Diagram
Apply Light Oil - See Lubrication Diagram
Apply Light Oil - See Lubrication Diagram
Correct, replace defective parts and/or relubricate.
Resecure, replace or correct as needed. See
Platform Angle Instructions and Platform Floor
Level
Adjustment Instructions.
Remove foreign objects, replace defective parts
and secure as needed.
Replace defective parts.
Resecure, replace or adjust as needed.
Realign towers and vertical arms. Lubricate or
correct as needed.
Resecure or replace if needed.
Replace defective parts and resecure as needed.
Apply Light Oil.
Inspect outer barrier for proper operation
Inspect lift for wea
r
, damage or any abnormal
condition
Inspect lift for rattles
Correct or replace defective parts.
Correct as needed.
Correct as needed.
