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Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 32494

7

6

1

4

5

8

3

2

Figure E

Figure D

WARNING

Check for obstruc-

tions such as gas 

lines, wires, exhaust,

etc. before drilling 

or cutting.  Failure to 

do so may result in 

serious bodily injury 

and/or property 

damage.

1. Drill two mounting holes 

(holes

6

 and 

7

).

2. Temporarily secure lift 

using two mounting bolts 

(holes

6

 and 

7

).

3. Manually deploy lift and 

check lift clearance.  Drill 

remaining mounting holes.

4. Install below floor mounting 

hardware per instructions 

supplied in kit.

5. Tighten mounting bolts per 

sequence detailed above.

Note deflection detail belo

w.

Mounting Bolt Torque

Target:

  30 foot pounds.

2

Secure Lift 

To Correct:

Dimensions

MUST

be Equal

90

90

To Correct:

®

298

23

®

298

23

®

298

23

LOOSEN

LOOSEN

TIGHTEN

LOOSEN

TIGHTEN

TIGHTEN

TIGHTEN

Loosen

Tighten

Tighten

Tighten

Loosen

Loosen

LOOSEN

Note

. All fasteners must meet 

FMVSS 571.403 Section 6.3.

Chassis

1.  Drill 1-1/8" diameter 

grommet access 

hole.

Check under 

the vehicle for 

obstructions

.

2.  Insert grommet.

Secure grommet 

with two self-tap 

screws.

3.  Route ground 

and power cables 

through grommet.

Route cables clear 

of exhaust, other 

hot areas and 

moving parts

.

4.  Connect ground 

and power cables. 

Ground Cable Corrosion:

When mounting ground 

cables, remove undercoat-

ing, dirt, rust, etc. from 

framing member around 

mounting holes (minimum 

5/8” diameter area).  Ap-

ply protective coating to 

mounting holes to prevent 

corrosion.

Failure to do 

so will void warranty of 

certain electrical compo-

nents

.

Position and secure 

ground cable clear 

of lift operation.

CAUTION

Figure G

5/16"

External Tooth

Star Washer

5/16-18 x 3/4" 

Thread Cutting 

Screw

9/32" Diameter 

Pilot Hole

Ground Cable Mounting

3

Attach Power and Ground Cables 

Figure F

Ground Cables

Pump mounted ground 

cable

must be

 routed 

and mounted directly to a

vehicle framing member

.

Failure to do so will 

void warranty of certain 

electrical components

.

Ground Cable

to Chassis

Battery Cable

to Circuit Sentry

Rubber

Boot

Star Washer

3/8" Hex Nut

Power

Feed Stud

Floor

Grommet

Summary of Contents for FMVSS No. 403

Page 1: ...s Installation Kits 30959K 30981K Rear Bumper Replacement Kit 19395A96 required DOT Private Use Lift NHTSA Vehicle Physical Requirements B A C Figure A Door Opening Dimensions Vehicle lift access door...

Page 2: ...ssis 1 Drill 1 1 8 diameter grommet access hole Check under the vehicle for obstructions 2 Insert grommet Secure grommet with two self tap screws 3 Route ground and power cables through grommet Route...

Page 3: ...Install 31798A in cavity 7 or 9 Shipped As VEHICLE SECURE SIGNAL Grey Red LIFT STOWED SIGNAL Yellow Light Blue PUMP MODULE CONNECTOR J21 6 5 4 3 2 1 SIGNAL DEFINITION NO 9 COND WIRE CODE 7 VEHICLE SE...

Page 4: ...tform at desired oor level position passenger loading unloading height Note Position platform such that a the inner roll stop is laying at on the threshold plate b platforrm has not begun to fold 2 Tu...

Page 5: ...2 Press red DOWN switch until the entire platform reaches ground level stops and outer barrier unfolds fully see Photos H and I Release switch Switch Arm Switch Slide knob in to DOWN position See Pho...

Page 6: ...r Platform and Unfold Outer Barrier Place slotted end of pump handle onto back up pump release valve and turn counterclockwise open 1 2 turn only until the platform reaches ground level and or outer b...

Page 7: ...nents Platform compo nents exposed to contaminants when lowered to the ground may require extra attention Lift components requiring grease are lubricated dur ing assembly procedures When these compone...

Page 8: ...ting pivot slide arm UHMW slide bear ings buttons Inspect vertical arm plastic covers Inspect power cable Mounting Decals and Antiskid Maintenance and Lubrication Schedule Perform all procedures liste...

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