background image

Page 22

Pump Module

 

Parts List

*

  Apply red #271 Thread Locker Loctite

®

 to the four hex bolts (items 26 and 27) if a blue nylon patch is not present 

on the bolts when retro

fi

tting an M268 pump assembly.  Loctite

®

 is available from The Braun Corporation under part 

number 11522-1.

t

 Indicates items available for replacement part purposes 

only

.  These items 

are not

 included with replacement pump 

modules.

 
 

Item Qty. 

Description

 

 

 

    

 

 

 

 

Pump Module (complete), 12 Volt, Rear   

 

985-5516RNA 

985-5516FNA

 

Plate, Backing / Mounting - Rear 

 

 

985-2501RN 

985-2501FN

 

Cover, Pump, 2-Piece - Back / Bottom   

(915-0513RNAPT or 915-0513FNAPT Includes Items 2 and 15 - 21)

 915-0513RNPT  915-0513FNPT 

 

  

Cover, Pump - 2-Piece - Top / Front  

(985-0519RNAPT or 985-0519FNAPT Includes Items 3 and 38 - 50)

 915-0519RNPT 

915-0519FNPT 

 

 

 

 

 

 

Part Numbers of Items Identical on all Lift Models

 Item  Qty. 

Description 

 

 

 

 

 

Part 

No.

 

Pump Assembly (M268-0112) 12V-120G - Dual Relief / ARS  (Includes Items 5 & 6) 

 

  

30915-12V    

 

Power Cable, Up Solenoid to Motor   

 

 

  

29049 

 

 

Solenoid, Up - 4-Post - Prestolite 

 

 

 

  

28308  

 

 

Clamp, Hose - Solenoid Mounting 

 

 

 

  

29663 

 

 

Diode Assembly, Up Solenoid 

 

 

 

  

73906A 

 

 

Fitting, Male 7/16-20 O-Ring to Male 7/16-20 JIC 37° 

 

 

  

24504 

 

 

10 

Elbow, Female Swivel 7/16-20 JIC 37° to (2) Male 7/16-20 JIC 37° 

 

  

26579 

 

 

11 

Control, Hand Pendant Assembly (See below for available options)

  11a 

 

Control, Hand Pendant Assembly - Non-Shielded Cable - Straight  

t

See note below 

 

  

32832A 

 

  11b 

 

Control, Hand Pendant Assembly - Shielded Cable - Straight  

t

See note below 

 

  

32833A

  11c 

 

Control, Hand Pendant Assembly - Shielded Cable - Coiled  

t

See note below 

 

  

32421A 

 

 12 

Control 

Board 

Assembly 

 

 

   

 

100159-001 

 

 13 

Standoff, 

Snap-In 

 

 

   

 

31011 

 

14 

Switch, Push Button 

 

 

 

  

31753 

 

 

15 

Recepticle, Clip On 

 

 

 

  

28803

 

16 

Lens, Threshold Warning - Red 

 

 

 

  

30704

 

17 

Decal, Warning / Pressure Relief Valve (Not shown) 

 

 

  

22249 

 

 

18 

Spacer, Lens - NHTSA 

 

 

 

  

31386 

 

 

19 

Metal Ring Base - Lamp 

 

 

 

  

30971

 20 

Socket, 

Lamp 

 

 

   

 

30703

 

21 

Screw, #8-32 x 1/2” Pan Head Phillips - Thread Cut 

 

 

  

30974 

 

 

22 

Bulb, Light  

 

 

 

  

19841

 

23 

Diode, Green LED, Panel Mount 

 

 

 

  

29545

 

24 

Rivet, Snap - .124” Hole x .197”/.236” Thick 

 

 

  

29874

 

25 

Washer, 5/16” Flat 

 

 

 

  

10063 

 

 

26 

Bolt, 5/16-18 x 3/4”, Nylock, Hex  * See note below 

 

 

  

29608 

 

 

27 

Bolt, 5/16-18 x 1/2”, Nylock, Hex  * See note below 

 

 

  

10012 

 

 

28 

Cable, Ground     

 

 

 

  

22166A 

 

 

29 

Washer, 5/16” External Tooth 

 

 

 

  

16368

 

30 

Beeper, Constant - High Output 

 

 

 

  

33251

 31 

Switch, 

Toggle 

 

 

   

 

31787   

 

32 

Decal, Lift Power - On/Off  (Not shown) 

 

 

  

21494

 

33 

Stud, Power Feed   

 

 

 

  

26084

 

34 

Rubber Boot, Red 

 

t

See note below  

 

 

  

82046

 

35 

Harness, Lift Interlock Connection 

 

 

 

  

32639A

 

36 

Wire Assembly, Lift Stowed Connection  

t

See note below  

 

  

32638A  

 

 

37 

Pump Handle with Grip 

 

 

 

  

17206A 

 

 

38 

Rivet, Pop, SD43BS - 1/8” - .13”/.19”  

 

 

  

12954 

 

 

39 

Plug, Window - Clear 

 

 

 

  

30443 

 

 

40 

Stud, Wing Head - 1/4 Turn 

 

 

 

  

28804 

 

 

41 

Retainer, Push On 

 

 

 

  

28805

 

42 

Washer, Nylon, 1/4” I.D. x 11/16” O.D. x .030” 

 

 

  

12690

 

43 

Clip, Pump Handle - Top 

 

 

 

  

915-5517

 

44 

Clip, Pump Handle - Bottom 

 

 

 

  

915-5518   

 

45 

Decal, Manual Instructions - Public 

 

(Not shown ) 

 

 

  

31412

 

46 

Decal, Removal / Installaton - Pump Cover 

 

(Not shown)   

 

  

29051

 

47 

Decal, Warning - Control Board Damage - ESD 

 

(Not shown) 

 

  

30787

 

48 

Decal, Removal / Installation Pump Handle  (Not shown)   

 

  

29052 

 

 

49 

Decal, Dual Relief Adjustment (Not shown) 

 

 

  

32201 

 

 

50 

Decal, LCD Lift Codes (Not shown)    

 

 

  

32410 

 

 

51 

Cable, Pump Module Power Hookup  (Not shown) 

 

 

  

26082A-4

 

52 

Harness, Power - Stow Interlock  (Not shown - see Wiring Diagram) 

 

  

985-4530NA

 

53 

Harness, Interlock / Lighting  (Not shown - see Wiring Diagram) 

 

  

985-0531NA

 

54 

Harness, Up / Down Solenoid  (Not shown - see Wiring Diagram) 

 

  

985-2533NA

 

55 

Harness, Threshold Switch Extension  (Not shown - see Wiring Diagram)  

 

  

985-A1534NA

 

56  

Harness, Hand Control - Pump Housing to Circuit Board  (Not shown - see Wiring Diagram) 

 

  

100245-001

 

57 

Harness, Jumper (Not Shown - see Wiring Diagram) 

 

 

  

985-2541NA

 

 

Part Numbers of Items Dedicated per Lift Model

NCL917IB

NCL919IB

NCL917FIB

NCL919FIB

Summary of Contents for Century A5 Series

Page 1: ...P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670 WARNING Read manual before installing or servicing lift Failure to do so may result in serious bodily injury and or proper...

Page 2: ...Y REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION OWNER STATE ZIP Sample Warranty Registration Card Two Braun Serial No Series No identi cation tags shown below are posted on the lift One...

Page 3: ...s 7 Platform Foor Level Adjustment 8 Bridging Microswitch Adjustment 9 LCD Lift Codes 10 11 Lubrication Diagram 12 Maintenance and Lubrication Schedule 13 16 Lift Electrical Schematic 17 Lift Wiring D...

Page 4: ...omatic Outboard Roll Stop Saddle 2 Upper Fold Arm 2 Pump Side Vertical Arm Bottom Parallel Arms 2 Platform Lights Outboard Right Lift Tite Latches 2 Unfold Assist Compression Springs 2 Outer Barrier L...

Page 5: ...ht front pump lifts Inboard Outboard Right Left IB Occupancy Microswitch Assy 31643A Rotary Position Sensor 31194A Stow Microswitch 23184 Qty 2 Ground Detect Magnetic Sensor 30433A60 Outboard Barrier...

Page 6: ...Verify vehicle secure signal pin 6 has a 12 volt signal 2 Refer to the interlock installation instructions The platform will not fold stow if occupied Refer to Platform Fold Pressure Adjustment proced...

Page 7: ...utton until the plat form folds completely Note Return the platform to floor level position after each attempt to fold the platform 5 Turn the adjustment screw an additional 1 8 turn after the platfor...

Page 8: ...e angle at both positions equal amount of angle Angle A should equal angle B as shown in Figure C Century NCL Series Vista NVL Series The platform angle must be adjusted so the outboard end of the pla...

Page 9: ...line All Lift Models Right Wrong Turn clockwise to raise outboard end of platform When adjusting platform angle setting floor level position or adjusting bridging microswitch ensure both stop blocks a...

Page 10: ...he inner roll stop is laying flat on the threshold plate b platforrm has not begun to fold Note Use hand pump to po sition platform at proper posi tion if unable to stop platform when powering lift 2...

Page 11: ...s running and the platform comes to a full stop 2 Check both platform stop blocks to ensure there is no gap between the stop blocks and the vertical arms See Photos B C and D on page 7 A gap may indic...

Page 12: ...on the lift that is suspected of causing the failure and look for anything obvious like magnets missing broken wires etc If nothing is found the next step is to determine if that sensor is send ing a...

Page 13: ...at the lift controller outputs during lift operation The codes will be displayed on an LCD screen located on the lift control board inside the pump module See the Manual Operating Instructions in the...

Page 14: ...2 LO Parallel Arm Pivot Pin Bearings 16 LO Lift Tite Latches Tower Pivot Points 2 LO Lift Tite Latch Dampening Spring 2 springs 4 Points LO Parallel Arm Pivot Pin Bearings 16 LO Inner Roll Stop Pivot...

Page 15: ...and will vary according to lift use and conditions Lifts exposed to severe conditions weather envi ronment contamination heavy usage etc may require inspection and maintenance procedures to be perform...

Page 16: ...r fold arms 6 Lift Tite latches 2 Lift Tite latch gas dampening springs 4 Upper fold arm cam followers 4 Outer barrier slide link assembly 2 Outer barrier actuation foot 2 Outer barrier link arm 1 Out...

Page 17: ...ts and resecure as needed Apply Light Grease during reassembly procedures Replace if needed Tighten replace or correct as needed Apply Door Ease or replace if needed See Lubri cation Diagram Resecure...

Page 18: ...Page 16 Repeat all previously listed inspection lubrica tion and maintenance procedures at 750 cycle intervals Consecutive 750 Cycle Intervals Maintenance and Lubrication Schedule...

Page 19: ...OR RD GN NOT USED PK PK IB JUMPER THRESHOLD SENSOR 2 3 2 3 1 1 WH 20 WH 20 BK 20 BK 20 BU 20 OR RD GN WH BK 2 1 2 1 NO NC C BU 16 BU 16 BU 16 LIFT POWER SWITCH 2 1 P6 4 3 5 6 BK 24 GA COPPER BK 24 GA...

Page 20: ...D ORANGE 3 2 1 COLOR NO 3 COND WIRE CODE 3 2 1 1 2 3 BLACK To FS20 RED To FS21 NOT USED NOT USED RED To J30 GREEN To J30 6 5 4 3 2 1 COLOR NO 12 COND WIRE CODE BLACK To J30 GREEN To FS12 BLACK To FS14...

Page 21: ...ding Relief Valve Lifting Relief Valve Fixed Displacement Pump Vented Reservoir Backup Pump Single Acting Cylinder Check Valve Manual Shutoff Valve 2 Way 2 Position Solenoid Valve Pressure Compensated...

Page 22: ...563 19 1 Connector Plastic Y 1 8 O D 18877 20 1 Hose Thermal Plastic Black 1 8 I D 23742R 6 21 1 Handle with Grip 17206A 22 1 Fitting Male 7 16 20 SAE O Ring to Male 7 16 20 JIC 37 24504 23 1 Elbow 7...

Page 23: ...Page 21 27 Opposite Pump Cylinder Manual Backup Pump 24 25 21 12 15 27 23 22 30 19 1 16 6 13 29 28 Hydraulic Pump Motor Pump Side Cylinder 10 7 17 20 18 28 26 26 14 2 3 5 4 Hydraulics Diagram...

Page 24: ...9 18 1 Spacer Lens NHTSA 31386 19 1 Metal Ring Base Lamp 30971 20 1 Socket Lamp 30703 21 3 Screw 8 32 x 1 2 Pan Head Phillips Thread Cut 30974 22 1 Bulb Light 19841 23 1 Diode Green LED Panel Mount 29...

Page 25: ...L D UN FOL D 32820 11c UN FO LD FO LD DO WN UP 3235 3 11a UP DO WN 32819 FOL D UN FOL D 32820 24 Pump Mounting Bolts Apply red 271 Thread Locker Locktite to the three pump mounting bolts items 26 and...

Page 26: ...167 2 Light Assy Vertical Channel 31062A 168 2 Bolt Shoulder 5 16 x 5 8 1 4 20 31816 169 1 Rivet Snap Black 201 Hole x 177 217 Thick 30408 170 4 Spacer UHMW 75 O D x 39 I D x 25 30227 171 1 Nut 1 4 20...

Page 27: ...51 66 76 75 93 94 45 45 148 148 148 141 85 88 57 57 60 148 60 60 82 159 160 161 84 81 74 30 163 52 74 106 106 27 28 27 28 27 28 74 106 67 146 92 67 110 96 44 47 92 91 91 93 80 84 152 152 86 87 88 90...

Page 28: ...Page 26 U n f o l d f o r S e r i e s A 5 N C L 9 1 7 I B L i f t E x p l o d e d V i e w NOTES This page intentionally left blank...

Page 29: ...Over 300 Braun Dealers Worldwide Providing Access to the World Providing Access to the World International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670...

Page 30: ...ng parts Return Authorization Procedure The Braun Corporation of Winamac Indiana warrants that it will repair or replace at Braun s sole option any defect in material or workmanship in its wheelchair...

Reviews: