Brant Radiant Heaters DX3 Series User Manual Download Page 28

28

DX3 

Series

3.0

 Installation

 

• 

Venting 

 Replacing Existing Equipment

Venting

The DX3 Series tube heater must be vented as described here to properly direct flue gases from the unit 
to the outside atmosphere. The venting can terminate vertically through the roof (up) or horizontally 
through a  sidewall (sideways).

Follow these guidelines and all applicable codes for all models prior to installing the vent material. Local 
codes may vary.

In the absence of local codes, refer to:

 

United States:

  NFPA 54/ANSI Z223.1 (latest edition), National Fuel Gas Code.

 

Canada:

  CAN/CGA B149.1 Installation Codes for Gas Burning Appliances.

Replacing Existing Equipment

If the heater is replacing existing equipment and using an existing vent system, inspect the venting for 
proper size and horizontal pitch as directed in these instructions and the latest edition of the National Fuel 
Gas Code, ANSI Z223.1 (NFPA 54) or CSA B149.1 Installation Code.

Determine that there is not blockage or restriction, leakage, corrosion or other deficiencies that can cause 
hazards. The vent pipe should be corrosion-resistant galvanized steel of a thickness that meets the 
National Fuel Gas Code. Minimum thickness for connectors varies depending on the pipe diameter. Never 
vent the DX3 Series with PVC or plastic pipe.

Gas-fired heaters must be vented. A built in power exhauster is 
provided. Additional external power exhausters are not required 
or permitted.

Insufficient ventilation and/or improperly sealed vents may 

release gas into the building which could result in health problems, carbon monoxide poisoning or death. 
Improper venting may result in fire, explosion, injury or death.

WARNING

!

Do not

 vent this appliance into another heater’s vents or through a masonry chimney. 

Do not 

use dampers in the heater vent pipe. 

Single Wall vent pipe must not pass through any unoccupied attic, inside wall, concealed space, or floor. 
Un-insulated single wall vent pipe must not be used outdoors for venting appliances in regions where 
winter design temperature is below freezing.

WARNING

!

If replacing an existing heater, vents may require re-sizing. Improperly sized venting 
systems can result in vent gas leakage or condensation. Refer to the National Fuel Gas 
Code ANSI Z223.1 (NFPA 54) or CSA B149.1 - latest edition. Failure to follow these 
instructions can result in serious injury or death.

WARNING

!

Summary of Contents for DX3 Series

Page 1: ...d clearances from the heater to the combustibles Signs must either be posted adjacent to the heater thermostats or in the absence of such thermostats in a conspicuous location Not for residential use...

Page 2: ...2 DX3 Series...

Page 3: ...Control Box Suspension 23 Reflector Assembly 24 Baffle Assembly and Placement 26 Final Heater Assembly 27 Venting 28 Combustion Air Requirements 35 Separated Combustion Systems 36 Combustion Air Suppl...

Page 4: ...nts included with your tube heater Reference last page for a list of the kit contents for your model heater Materials not included in the heater kit contents e g screws vent material terminals etc are...

Page 5: ...25 000 41 1 22 9 190 235 14 to 25 Alum Alum 40 5 5 DX3 40 150 N or LP 150 000 41 1 22 9 190 235 15 to 27 Titan Alum 40 5 5 DX3 40 175 N or LP 175 000 41 1 22 9 190 235 16 to 30 Titan Alum 40 5 5 DX3 5...

Page 6: ...by lifting top cover upward and outward CAUTION HOT SURFACE KEEP COVER IN PLACE REMOVE FOR SERVICE ONLY SERVICE ACCESS PANEL FAN COMPARTMENT 1 Disconnect gas electricity 2 Remove top cover thumbscrew...

Page 7: ...A COMMANDE MANUELLE DE L APPAREIL DE CHAUFFAGE US U ACE U IL DE TROUVE EN POSITION D ARRET OFF 2 OUVRIR LE CIRCUIT ELECTRI UE BRANT RADIANT HEATERS LIMITED 34 SCOTT AVENUE PARIS ON N3L 3R1 TELEPHONE 5...

Page 8: ...ath Read and understand the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Applications This is not an explosion proof heater No tube heat...

Page 9: ...eas heaters shall be installed at least 10 ft 3 m from above the upper surface of wings or of the engine enclosures of the highest aircraft that may be housed in the hangar The measurement shall be ma...

Page 10: ...s Building Location Installation of this tube heater is approved without modifications for elevations up to 6 000 feet 1 829 m MSL sea level in the United States Contact the factory for installations...

Page 11: ...ntial hazards consult your local fire Marshall fire insurance carrier or other qualified authorities on the installation of gas fired tube heaters for approval of the proposed installation Safety Sign...

Page 12: ...0 6 15 76 193 with 2 side shields 0 20 51 20 51 6 15 76 193 20 ft from burner 0 7 18 7 18 6 15 30 76 DX3 40 50 60 150 N P 0 24 61 24 61 6 15 81 206 45 58 147 8 20 10 25 81 206 with 1 side shield 0 42...

Page 13: ...lowing Has the building s heat loss been evaluated Does the design meet the needs of the space Have recommended mounting heights been observed Have all clearance to combustibles situations been observ...

Page 14: ...rved see Chart 3 1 Produces an uneven heat distribution Four burners 100 000 BTU each are placed in each corner Burner hotter ends direct heat to areas of highest heat demand Recommended mounting heig...

Page 15: ...ilings may result in the heaters being mounted outside of the factory recommended mounting heights Model BTU Range Recommended Mounting Height ft Coverage Area Straight Config LxW Coverage Area U Tube...

Page 16: ...vailable hanging points do not allow for the recommended spacing then additional hangers P N TP 19B may be necessary The spacing between the burner control box mounting brackets and the first hanger s...

Page 17: ...r s is located in the middle of the tube models 150 200 MBH Remove paper band before starting up heater Stainless Steel Tube Clamp 150 200 MBH models only Refer to page 22 for U bend configuration dim...

Page 18: ...t it is securely attached NOTE Threaded rod and turnbuckles may be used 6 Attach hangers to chains Adjust chain lengths until radiant tubing is level and equal weight distribution is achieved Chains m...

Page 19: ...45 degree angle with two suspension points using two Brass Knuckles P N BK fittings 1 double loop chains and S hooks U Tubes can be mounted from a single suspension point using a Single Mounting Brack...

Page 20: ...identification tag Figure 3 9 Attach Tube Clamps Hanger Welded Seam Faces Down Swaged End Tube Clamp Radiant Tube IMPORTANT 150 000 to 200 000 BTU h models must be installed with a stainless steel tub...

Page 21: ...exhaust end NOTE If it is difficult to mate the tubes they may be installed incorrectly 4 Center tube clamps over the seam where two radiant tube sections connect If necessary rotate tube clamps so t...

Page 22: ...require two 2 TR 60 packages Figure 3 12 Elbow and U Bend Clearances Dimension A U Bend can be set in both directions 12 Figure 3 13 U Bend and Elbow Dimensions Chart 3 4 Overall Dimensions for Heate...

Page 23: ...the burner control box 2 Fasten beam clamp screw hook or other type of suspension anchor to hanging point 3 Attach S hook and chain assembly P N THCS to anchor Check that it is securely connected 4 At...

Page 24: ...or level The reflector assembly depends on the heater configuration proximity to combustibles and space surrounding the heater Before you begin assembly determine if the use of reflector accessories a...

Page 25: ...om becoming lodged Protective Guard between the radiant tube and reflector Required when PG mounting heaters below 8 ft Chart 3 5 Common Optional Accessories Reflector Accessory Description Part Numbe...

Page 26: ...e tabs to the center of the keyhole and rotate the baffle 90 degrees to lock the baffle sections together 5 Repeat this process with all remaining baffle sections to complete assembly Figure 3 19 Asse...

Page 27: ...Heater Assembly 3 0 Installation Final Heater Assembly 50 Foot 60 Foot 70 Foot Stainless steel clamp on 150 000 to 200 000 BTU h models P N TP 220 Stainless steel clamp on 150 000 to 200 000 BTU h mod...

Page 28: ...resistant galvanized steel of a thickness that meets the National Fuel Gas Code Minimum thickness for connectors varies depending on the pipe diameter Never vent the DX3 Series with PVC or plastic pip...

Page 29: ...e materials For double wall vent pipe type B follow the vent manufacturer s clearance to combustibles The equivalent length for a 4 inch 90 elbow is 5 feet Avoid using more than two 90 directional cha...

Page 30: ...diameter 4 inches greater than the vent pipe diameter must be used If there is 6 feet or more of vent pipe prior to passing through the combustible wall or floor then the metal thimble need only be 2...

Page 31: ...nting is venting at a non positive pressure An appliance vented as a Category I is considered a fan assisted appliance and the vent system does not have to be gas tight It is recommended that the vent...

Page 32: ...ion of the vent run exceeds 75 of the vertical rise length e g If the vertical vent height is 10 feet the horizontal run is greater than 7 1 2 feet The vent terminates below 5 feet of the vent connect...

Page 33: ...ate a minimum of 7 feet above grade level The vent terminal must be installed to prevent blockage by snow and protect building materials from degradation by flue gasses The vent cap must be a minimum...

Page 34: ...ould be minimized Each elbow installed within the common portion of the vent carrying system reduces the maximum common vent capacity by 10 Refer to NFPA 54 IFEC tables 11 2 and 11 3 for capacity The...

Page 35: ...then room air may be used as supplying combustion air to the heater Refer to Combustion Air Supply Room Air on page 37 for details on how to utilize room air for combustion Sufficient combustion air...

Page 36: ...ealant Wrap the tape two full turns around the vent pipe Slope air intake pipe inch per foot upward or downward away from the unit Flexible boot with band clamps recommended at heater s air inlet coll...

Page 37: ...t the factory for further determination of air infiltration rates Figure 3 26 Outside Combustion Air Vertical Intake Side View Roof Listed Exhaust Cap 18 in Min Combustion Air Intake Cap Burner Contro...

Page 38: ...ut of installed heaters NOTE Gravity or mechanical means may be used to accomplish the air displacement Local codes may require that the mechanical exhaust system be interlocked with the electrical su...

Page 39: ...d local codes along with guidelines in this manual In the United States refer to the latest edition of the ANSI Z223 1 NFPA54 Standard and in Canada refer to the latest edition of the CAN CGA B149 1 S...

Page 40: ...ed pipe verify that its condition is clean and comparable to a new pipe Test all gas supply lines in accordance with local codes To connect the gas The HL3 Series heater is equipped to connect to the...

Page 41: ...nection device that allows for the heater expansion must be used The gas outlet must be in the same room as the appliance is installed and must be accessible It may not be concealed within or run thro...

Page 42: ...Test in accordance with CAN CSA codes 7 14 18 cm 36 cm 9 23 cm Correct Method Wrong Method Side View Front View Side View Front View 9 23 cm 9 14 23 cm 36 cm Correct Method Wrong Method Side View Fron...

Page 43: ...re allowances are made for this movement To ensure your safety and comply with the terms of the warranty all units must be installed in accordance with these instructions Ball Valve Inlet Tap Hose con...

Page 44: ...e pressure NOTE All factory installed gas connections have passed an approved leak test For leak testing on pressures above 1 2 PSI When leak testing with pressures above 1 2 PSI 14 inches W C the uni...

Page 45: ...ating and maintenance instructions thoroughly before installing or servicing this equipment Only trained qualified gas installation and service personnel may install or service this equipment Not for...

Page 46: ...serviced by trained gas installation and service personnel only Do not bypass any safety features or the heater s built in safety mechanisms will be compromised This heater must be electrically ground...

Page 47: ...ng Diagrams A 120V Single Multiple Line Voltage Heater s B 24VAOX Internal Relay Option 120VAC 60 Hz Supply NOTE Up to 4 line voltage tube heaters can be wired to most line voltage thermostats T L1 Ne...

Page 48: ...Figure 3 34 Internal Wiring Diagrams A Ladder Diagram TP 351A B Block Diagram TP 351A W R BK BK BK Ground Neutral Valve Neutral TH Line1 SIC1 Probe W BK BK BK BK BK BR W G 120VAC N L1 O BK W BK Termin...

Page 49: ...nal NO NC COM Relay BK BK W BK W R Ground Neutral Valve Neutral TH Line1 SIC1 Probe G BK 24VAC BK BK BR BK BK W L1 120VAC N BK O BK W BK Ignition Module Pressure Switch Indicator Lights Blower Burner...

Page 50: ...FPA 70 or Canadian Electrical code CSA C22 1 Part 1 9 9 The unit is properly mounted to a permanent structure able to bear the weight of the unit 9 9 The proper mounting height is observed for the app...

Page 51: ...al with the owner or end user 3 0 Installation High Altitude Operation High Altitude Operation High altitude operation of this tube heater is approved without modification for elevations up to 6 000 f...

Page 52: ...to smell next to the floor because some gas is heavier than air and will settle to the floor Refer to page 1 If you smell gas and on safety label affixed to the heater Do not use this appliance if an...

Page 53: ...ft lockout automatically retires after one 1 hour or the control can be reset by briefly interrupting the power source Running Circuit After ignition the flame rod monitors burner flame If sense of fl...

Page 54: ...system fault occurs There are two types of lockout Soft Lockout The heater will attempt to light three times In the event of a failed attempt to light gas pressure valve no flame sense etc the heater...

Page 55: ...55 DX3 Series This page was intentionally left blank...

Page 56: ...ind the source of the electrical problem between panel and heater No Yes Remove obstruction and lubricate fan No Yes Does the switch light energize Yes Is the light burnt out If so replace No No Yes R...

Page 57: ...e Action Yes No The fan is faulty and must be replaced Correct wiring Repair No Yes Yes Replace faulty light No Replace the differential switch after verifying the following Baffle s is are in the rad...

Page 58: ...1 or 2 seconds Check to make sure gas pressure is within minimum and maximum inputs as indicated on the burner rating plate Is gas pressure OK Pressure switch may be faulty or there is a restriction i...

Page 59: ...lty or flame is weak Check to make sure heater is operating at proper gas pressure as indicated on burner rating plate and then if needed replace sensing rod Correct problem No Yes Yes No Purge gas li...

Page 60: ...ours of operation heavy duty Vent pipe system Check the outside termination and the connections at the heater Inspect the vent exhausts for leakage damage fatigue corrosion and obstructions If dirt be...

Page 61: ...61 DX3 Series This page was intentionally left blank...

Page 62: ...t TP 76 Rubber Grommet TP 15 Sight Glass TP 82 Reflector Center Support TP 16 Sight Glass Washer TP 84 1 2 in Female Male Flare Fitting TP 17 Sight Glass Kit TP 85 1 2 in Male Male Flare Fitting TP 19...

Page 63: ...atural Gas TP 333 36 in Black 120V Power Cord TP 3041 Gas Valve Assembly LP Gas TP 351A Potted Circuit Board TP 3044 Gas Manifold TP 352A Wiring Harness for TP 351A Circuit Board TP 3060 V 3 Pressure...

Page 64: ...or consequential and incidental damages is expressly disclaimed Brant Radiant Heaters Limited s liability in all events is limited to and shall not exceed the purchase price paid Warranty Disclaimer B...

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Page 67: ..._____________________________________________________________ ___________________________________________________________________________________ ______________________________________________________...

Page 68: ...un r glage une modification une r paration ou un entretien incorrect peut entra ner des dommages mat riel des blessures ou la mort lisez attentivement les instructions d installation de fonctionnemen...

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