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Internet Version for Reference Only

 

Bradford White

Page 8

Copper Brute II

Page 9

2.2  Venting

2.2.1  Vent Categories

Depending upon desired Copper Brute II venting, 

it may be considered a Category I or a Category III 

appliance. In general, a vertical vent system will 

be a Category I system. However, in rare instances, 

a Copper Brute II vertical vent system may be 

considered Category III. In the U.S., the National Fuel 

Gas Code (ANSI Z223.1-Latest Edition), or in Canada 

the CSA B149.1 (latest edition), defines a Category 

I vent system, and includes rules and tables to size 

these vent systems. If the Copper Brute II vertical 

vent system does not satisfy the criteria for Category I 

venting, it must be vented as a Category III system.

All Copper Brute II vent systems which 

discharge horizontally (without the use of a power 

venter) are considered Category III vent systems.

2.2.2  Category I Vent

When vented as a category I appliance, the 

vent system must conform to the National Fuel Gas 

Code (ANSI Z223.1-Latest Edition) in the U.S., or 

in Canada, to CSA B149.1 (latest edition). The vent 

system must be sized and installed for a Category I 

Fan-Assisted Appliance.

If chimney height is greater than 25 feet, or 

if multiple units are vented into the same vertical 

vent, a barometric damper must be installed on each 

appliance, such that the flue draft does not exceed 

(negative) 0.1" w.c.

If using a power venter for any type of Category 

I venting, the draft should be set between (negative) 

0.01 and 0.10" w.c.

2.2.3  Common Venting Systems

Copper Brute II heaters are Category I fan-

assisted when vented vertically and adhering to all 

applicable codes. Copper Brute II heaters are not 

allowed to be vented into a common horizontal vent 

system, unless a properly sized vent fan is used, and 

the common vent system is properly designed by the 

vent fan manufacturer or a qualified engineer. When 

common venting Copper Brute II fan-assisted unit 

with other appliances through one shared vertical duct 

called a “common vent”, special care must be taken by 

the installer to ensure safe operation. In the event that 

the common vent is blocked, it is possible, especially 

for fan-assisted devices, to vent backwards through 

non-operating appliances sharing the vent, allowing 

combustion products to infiltrate occupied spaces. 

If the appliances are allowed to operate in this 

condition, serious injury or death may occur.

WARNING

Operation of appliances with a blocked common 

vent may lead to serious injury or death. Safety 

devices must be implemented to prevent blocked 

common vent operation. If safe operation of all 

appliances connected to a common vent cannot 

be assured, including prevention of spillage of flue 

gasses into living spaces, common venting should 

not be applied, and appliances should each be 

vented separately.

It is for this reason that, in addition to 

following proper vent sizing, construction and safety 

requirements from the National Fuel Gas Code, 

ANSI Z223.1 or in Canada, from CSA B149.1 as 

well as all applicable local codes, it is required that 

installers provide some means to prevent operation 

with a blocked common vent. It is suggested that a 

blocked vent safety system be employed such that if 

the switch from one appliance trips due to excessive 

stack spill or back pressure indicating a blocked vent 

condition, that all appliances attached to the vent be 

locked out and prevented from operating. Note that 

the Copper Brute II is equipped with a blocked vent 

safety (pressure) switch, as shipped. However, this 

safety switch has only been designed and tested to be 

effective in installations where the Copper Brute II 

is vented separately and NOT common vented with 

other appliances. As an additional precaution, it is 

recommended that a Carbon Monoxide (CO) alarm be 

installed in all enclosed spaces containing combustion 

appliances. If assistance is required in determining 

how a blocked vent safety system should be connected 

to a Bradford White product, please call the Bradford 

White Service Department at (800) 334-3393. Refer 

to the installation and operating instructions on all 

appliances to be common vented for instructions, 

warnings, restrictions and safety requirements. If safe 

operation of all appliances connected to a common 

vent cannot be assured, including prevention of 

spillage of flue gasses into living spaces, common 

venting should not be applied, and appliances should 

each be vented separately.

2.2.4  Category III Vent

When the Copper Brute II is vented with 

horizontal discharge, it must be installed per 

this installation manual and the venting system 

manufacturer’s installation instructions. The vent 

system must be sealed stainless steel, per Table 5.

Route the vent pipe to the heater as directly as 

possible. Seal all joints and provide adequate hangers 

as required in the venting system manufacturer’s 

Installation Instructions. Horizontal portions of the 

venting system must be supported to prevent sagging 

and may not have any low sections that could trap 

condensate. The unit must not support the weight of 

Summary of Contents for BWCV

Page 1: ...ort Ne pas entreposer ni utiliser d essence ni d autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ Ne pas te...

Page 2: ...ting Instructions 6 1 Sequence of Operation 20 6 2 Programming the Temperature Control 20 6 2 1 System Piping 21 6 2 2 Choosing the Mode 21 6 2 3 Programming 21 6 2 4 Choosing the Mode for your Applic...

Page 3: ...actory or local factory representative with any issues or questions regarding this equipment Experience has shown that most operating issues are caused by improper installation The Copper Brute II is...

Page 4: ...Verify receipt of all packages listed on the packing slip Inspect everything for damage immediately upon delivery and advise the carrier of any shortages or damage Any such claims should be filed with...

Page 5: ...199 393 4 101 101 8 26 303 4 78 291 2 75 83 4 22 83 4 22 91 231 8 20 12 30 8 20 1750 89 226 441 2 113 101 8 26 303 4 78 291 2 75 83 4 22 83 4 22 101 256 8 20 14 36 8 20 2000 991 2 253 493 4 126 101 8...

Page 6: ...opper Brute II water heaters must have provisions for combustion and ventilation air in accordance with section 5 3 Air for Combustion and Ventilation of the National Fuel Gas Code ANSI Z223 1 or Sect...

Page 7: ...able 3 Combustion Air Openings 2 1 2 Intake Combustion Air The combustion air can be taken through the wall or through the roof When taken from the wall it must be taken from out of doors by means of...

Page 8: ...blocked common vent may lead to serious injury or death Safety devices must be implemented to prevent blocked common vent operation If safe operation of all appliances connected to a common vent canno...

Page 9: ...air supply inlet 3 feet 91 cm above if within 10 feet 3 m 6 feet 1 83 m horizontally Vent termination not allowed in this location Vent termination not allowed in this location for category IV applia...

Page 10: ...ther nearby objects Vent products may damage such surfaces or objects 7 If the water heater uses ducted combustion air from an intake terminal located on the same wall locate the vent terminal at leas...

Page 11: ...iciencies which could cause an unsafe condition 3 Insofar as it is practical close all building doors and windows and all doors between the space in which the appliances remaining connected to the com...

Page 12: ...ual shutoff valves in accordance with state and local requirements 6 A sediment trap must be provided upstream of the gas controls 7 All threaded joints should be coated with piping compound resistant...

Page 13: ...t can be used for more full featured domestic water heating control To get these features you must provide a location for the additional sensor It can be strapped to a pipe from 1 to 4 diameter or ins...

Page 14: ...M 17 1 Grains Per Gallon KEY S SOFT N NORMAL H HARD 1 THROUGH 7 5 7 6 THROUGH 17 OVER 17 LOCATION OF FACTORY MOUNTED PUMP 2 5 3 4 7 MINIMUM INLET WATER TEMPERATURE IS 120 F Table 8 Water Flow Requirem...

Page 15: ...BACK FLOW PREVENTER MAY BE REQUIRED CHECK LOCAL CODES 4 THERMAL EXPANSION TANK MAY BE REQUIRED CHECK LOCAL CODES 5 WHEN USING FACTORY MOUNTED PUMP MAX PIPE LENGTH IS 30 FEET TOTAL SIX 90 ELBOWS FULL...

Page 16: ...NG MUST BE BASED UPON WATER HARDNESS AT JOB SITE 1 OPTIONAL CWMU RECIRC LINE LOCATION 2 LOCATE PENNANT DHW SENSOR OR REMOTE AQUASTAT WELL IN LOWER 1 3 OF TANK 3 BACK FLOW PREVENTER MAY BE REQUIRED CHE...

Page 17: ...SITE 1 OPTIONAL CWMU RECIRC LINE LOCATION 2 LOCATE PENNANT DHW SENSOR OR REMOTE AQUASTAT WELL IN LOWER 1 3 OF TANK 3 BACK FLOW PREVENTER MAY BE REQUIRED CHECK LOCAL CODES 4 THERMAL EXPANSION TANK MAY...

Page 18: ...pipe or dielectric unions may isolate the heater electrically Service and maintenance personnel who work on or around the heater may be standing on wet floors and could be electrocuted by an ungrounde...

Page 19: ...n 5 3 for important information about external staging controls and building automation systems System Heat Demand Remove the jumper across the COM D and Ht D terminals and connect the zone pump or va...

Page 20: ...flow sensing circuit if this pressure exceeds a maximum value If airflow is not proven the ignition module will lockout The ignition module checks that the ignitor current has reached a minimum value...

Page 21: ...eater s temperature control continuously samples the inlet outlet and target temperatures Mode 6 is the Manual mode and the AUTO MAN switch must be moved to the MAN position An external control such a...

Page 22: ...GET temperature See section 6 3 3 for more information BOIL MAX Boiler Maximum Temperature This setting tells the Temperature Control to limit the maximum outlet temperature to this setting or below a...

Page 23: ...r ADJUST mode Figure 10 Press Item to select the programming item and the arrow keys to adjust the setting TARGET TANK is desired tank temperature Recommended settings with a desired tank temperature...

Page 24: ...if the pump does not run continuously Mechanical aquastat in a domestic hot water storage tank Remove the jumper from the Com D and HtD terminals and connect the aquastat s leads to these terminals T...

Page 25: ...ls If the ComD and HtD terminals are left jumpered the control will always see a heat demand and remain in Dem mode with the heater pump running continuously See Section 5 2 for more information A sec...

Page 26: ...9 C to protect the unit from condensing on the heat exchanger see Figure 14 6 3 1 Differential Differential has an abbreviated name of DIFF An on off heat source must be operated with a differential i...

Page 27: ...the control will activate the Dem segment in the display The control energizes the pump on pump mounted heater and energizes the Pmp Pmp terminals The heater pump segment is turned on in the display...

Page 28: ...he typical coldest temperature of the year where the building is located This temperature is used when doing heat loss calculations for the building Boiler Design BOIL DSGN The BOIL DSGN temperature i...

Page 29: ...oper setup is not covered by the limited warranty 1 Using this manual make sure the installation is complete and fully in compliance with the instructions 2 Determine that the appliance and system are...

Page 30: ...being adjusted is energized by a call for heat from the staging control After all of the gas valve manifold pressures have been set the CO2 or O2 must be reset CO2 or O2 will have changed when the man...

Page 31: ...gory III ensure that all joints are sealed properly If joints need to be resealed completely remove existing sealing material and clean with alcohol Apply new sealing material and re assemble 7 2 Appl...

Page 32: ...of gas valve connections 7 2 4 Manual Reset High Limit Control The high limit switch is manual reset switch with an adjustable set point up to 200 F 93 C To replace the switch shut off the 120 volt p...

Page 33: ...t air for complete combustion and black carbon sooting is seldom experienced If sooting is suspected view ports for inspection of the heat exchanger are provided on both sides of the heater They are l...

Page 34: ...unctioning properly then burners should be inspected There should be no distortion or perforations in the burners outside of the active burner port area Replace if indicated 8 3 Short Cycling Short cy...

Page 35: ...able to read the heater outlet sensor due to an open circuit In this case if the heater inlet sensor is present and operational the control will operate using the heater inlet sensor Otherwise the co...

Page 36: ...in Figure 19 Ignition module 1 handles stages 1 and 2 and ignition module 2 handles stage 3 The single blower is energized directly through the inducer terminals of either ignition module The 24V pow...

Page 37: ...Internet Version for Reference Only Copper Brute II Page 37 Figure 18 Copper Brute II 500 750 Ladder Diagram SECTION 9 Wiring Diagrams...

Page 38: ...Internet Version for Reference Only Bradford White Page 38 Figure 19 Copper Brute II 1000 Ladder Diagram...

Page 39: ...Internet Version for Reference Only Copper Brute II Page 39 Figure 20 Copper Brute II 1250 2000 Ladder Diagram...

Page 40: ...ternet Version for Reference Only Bradford White Page 40 Figure 21 Copper Brute II 500 1000 Wiring Schematic Note Positions of field wiring terminals may vary but terminal designations are as indicate...

Page 41: ...ernet Version for Reference Only Copper Brute II Page 41 Figure 22 Copper Brute II 1250 2000 Wiring Schematic Note Positions of field wiring terminals may vary but terminal designations are as indicat...

Page 42: ...Internet Version for Reference Only Bradford White Page 42 Figure 23 Field Wiring HEATER HEATER Note Positions of field wiring terminals may vary but terminal designations are as indicated...

Page 43: ...MODE 5 COM D HT D COM D HT D COM D HT D SET D COM D HT D SET D S C2 SUP S HEATER IN HEATER OUT LWCO FLOW SWITCH ABOVE DIAGRAM SHOWS WIRING COMMON TO ALL CONTROL MODES S C2 SUP S OD S S C2 DHW TSTAT H...

Page 44: ...O 2C 1C 2NO 1NO Jumper 2C 1C Copper Brute II 1250 1500 1750 2000 4 Stage Heater 2C 1C 1 stage Jumper 2C 2NO 2 stage 1NO 1C 2NO 1NO 2 stage using 1 control output h eater 2 stage using 2 control output...

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