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Internet Version for Reference Only

 

Bradford White

Page 18

Copper Brute II

Page 19

4.4 Combined Water Heating (potable) 

 and Space Heating — Water Heater

NOTE: 

These systems are not allowed in all localities. 

Be sure to consult local codes.

Piping and components connected to this water 

heater for the space heating application shall be 

suitable for use with potable water.

Toxic chemicals, such as used for heater 

treatment, shall not be introduced into the potable 

water used for space heating.

This water heater when used to supply potable 

water shall not be connected to any heating system 

or component(s) previously used with a non-potable 

water heating appliance.

When the system requires water for heating at 

temperatures higher than required for other uses, 

an anti-scald mixing or tempering valve shall be 

installed to temper the water for those uses in order 

to reduce scald hazard potential.

4.5 Freeze Protection – Water Heater

Although Copper Brute II water heaters are 

design-certified for outdoor installations, such 

installations are not recommended in areas subject to 

freezing temperatures, unless proper precautions are 

taken.

Power outage, interruption of gas supply, failure 

of system components, activation of safety devices, 

etc., may prevent a heater from firing. 

Any time a 

heater is subjected to freezing conditions, and the 

heater is not able to fire, and/or the water is not 

able to circulate, there is a risk of freezing in the 

heater or in the pipes in the system. 

When water 

freezes, it expands. This can result in bursting of pipes 

in the system, or damage to the heater, which could 

result in leaking or flooding conditions.

Contact the local factory representative or 

Bradford White for additional information.

SECTION 5.

Electrical Connections

WARNING

The appliance must be electrically grounded in 

accordance with the requirements of the authority 

having jurisdiction or, in the absence of such 

requirements, with the latest edition of the National 

Electrical Code, ANSI/NFPA 70, in the U.S. and 

with latest edition of CSA C22.1 Canadian Electrical 

Code, Part 1, in Canada. Do not rely on the gas 

or water piping to ground the metal parts of the 

heater. Plastic pipe or dielectric unions may isolate 

the heater electrically. Service and maintenance 

personnel, who work on or around the heater, may 

be standing on wet floors and could be electrocuted 

by an ungrounded heater.

Single pole switches, including those of safety 

controls and protective devices must not be wired in a 

grounded line.

All electrical connections are made in the field 

wiring terminal strip, which is located at the right side 

of the appliance.

NOTE:

 All internal electrical components have been 

prewired. No attempt should be made to connect 

electrical wires to any other location except the wiring 

box.

5.1  Main Power

Connect a 15 amp. fused, 120-volt supply to the 

main power switch (hot leg is connected directly to 

switch). Neutral leg is connected directly to the white 

wire. Ground wire can be connected to the grounding 

screw in the box or on the switch.

Wiring diagrams are shown in Section 10 in 

Figures 18 through 22. Field wiring is shown in 

Section 10 in Figures 23 and 25.

5.2 Temperature Control

5.2.1 Temperature Control Description

The field wiring panel is located on the right side 

of the heater, and is shown in Figure 8. The following 

components are connected to the field wiring panel:

Temperature sensor

: The sensor supplied loose 

with the heater is installed in the piping or tank, per 

the suggested piping diagrams, and connected to the 

“S C2” and “SUP S” terminals. See section 6.2 for 

“Mode” definitions and Figures 24 and 25 for field 

wiring schematics.

Field Installed Pump

: A pump contactor can 

be wired to the “PMP” and “PMP” terminals (these 

terminals supply 24VAC to close the contactor 

whenever the heater pump would be operated). Note 

that in some cases, the heater pump is operated 

continuously.

External Alarm

: An external power supply and 

alarm can be connected to the “ALRM” and “ALRM” 

terminals. In the event of an ignition system lockout, a 

contact closure occurs across these terminals.

External Heat Demand Indication

: 24VAC 

is present across the “HT OUT” and “LWCO GND” 

terminals whenever the temperature control sees a 

system heat demand. This can be used to power a 

contactor (0.5 Amp, maximum) for devices operated 

whenever the heater could fire (combustion air fans, 

motorized louvers, etc.) NOTE: In some cases, the 

temperature control will always see a heat demand 

in the system, such as when the “Ht D” and Com D” 

terminals are jumpered.

Summary of Contents for BWCV

Page 1: ...ort Ne pas entreposer ni utiliser d essence ni d autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ Ne pas te...

Page 2: ...ting Instructions 6 1 Sequence of Operation 20 6 2 Programming the Temperature Control 20 6 2 1 System Piping 21 6 2 2 Choosing the Mode 21 6 2 3 Programming 21 6 2 4 Choosing the Mode for your Applic...

Page 3: ...actory or local factory representative with any issues or questions regarding this equipment Experience has shown that most operating issues are caused by improper installation The Copper Brute II is...

Page 4: ...Verify receipt of all packages listed on the packing slip Inspect everything for damage immediately upon delivery and advise the carrier of any shortages or damage Any such claims should be filed with...

Page 5: ...199 393 4 101 101 8 26 303 4 78 291 2 75 83 4 22 83 4 22 91 231 8 20 12 30 8 20 1750 89 226 441 2 113 101 8 26 303 4 78 291 2 75 83 4 22 83 4 22 101 256 8 20 14 36 8 20 2000 991 2 253 493 4 126 101 8...

Page 6: ...opper Brute II water heaters must have provisions for combustion and ventilation air in accordance with section 5 3 Air for Combustion and Ventilation of the National Fuel Gas Code ANSI Z223 1 or Sect...

Page 7: ...able 3 Combustion Air Openings 2 1 2 Intake Combustion Air The combustion air can be taken through the wall or through the roof When taken from the wall it must be taken from out of doors by means of...

Page 8: ...blocked common vent may lead to serious injury or death Safety devices must be implemented to prevent blocked common vent operation If safe operation of all appliances connected to a common vent canno...

Page 9: ...air supply inlet 3 feet 91 cm above if within 10 feet 3 m 6 feet 1 83 m horizontally Vent termination not allowed in this location Vent termination not allowed in this location for category IV applia...

Page 10: ...ther nearby objects Vent products may damage such surfaces or objects 7 If the water heater uses ducted combustion air from an intake terminal located on the same wall locate the vent terminal at leas...

Page 11: ...iciencies which could cause an unsafe condition 3 Insofar as it is practical close all building doors and windows and all doors between the space in which the appliances remaining connected to the com...

Page 12: ...ual shutoff valves in accordance with state and local requirements 6 A sediment trap must be provided upstream of the gas controls 7 All threaded joints should be coated with piping compound resistant...

Page 13: ...t can be used for more full featured domestic water heating control To get these features you must provide a location for the additional sensor It can be strapped to a pipe from 1 to 4 diameter or ins...

Page 14: ...M 17 1 Grains Per Gallon KEY S SOFT N NORMAL H HARD 1 THROUGH 7 5 7 6 THROUGH 17 OVER 17 LOCATION OF FACTORY MOUNTED PUMP 2 5 3 4 7 MINIMUM INLET WATER TEMPERATURE IS 120 F Table 8 Water Flow Requirem...

Page 15: ...BACK FLOW PREVENTER MAY BE REQUIRED CHECK LOCAL CODES 4 THERMAL EXPANSION TANK MAY BE REQUIRED CHECK LOCAL CODES 5 WHEN USING FACTORY MOUNTED PUMP MAX PIPE LENGTH IS 30 FEET TOTAL SIX 90 ELBOWS FULL...

Page 16: ...NG MUST BE BASED UPON WATER HARDNESS AT JOB SITE 1 OPTIONAL CWMU RECIRC LINE LOCATION 2 LOCATE PENNANT DHW SENSOR OR REMOTE AQUASTAT WELL IN LOWER 1 3 OF TANK 3 BACK FLOW PREVENTER MAY BE REQUIRED CHE...

Page 17: ...SITE 1 OPTIONAL CWMU RECIRC LINE LOCATION 2 LOCATE PENNANT DHW SENSOR OR REMOTE AQUASTAT WELL IN LOWER 1 3 OF TANK 3 BACK FLOW PREVENTER MAY BE REQUIRED CHECK LOCAL CODES 4 THERMAL EXPANSION TANK MAY...

Page 18: ...pipe or dielectric unions may isolate the heater electrically Service and maintenance personnel who work on or around the heater may be standing on wet floors and could be electrocuted by an ungrounde...

Page 19: ...n 5 3 for important information about external staging controls and building automation systems System Heat Demand Remove the jumper across the COM D and Ht D terminals and connect the zone pump or va...

Page 20: ...flow sensing circuit if this pressure exceeds a maximum value If airflow is not proven the ignition module will lockout The ignition module checks that the ignitor current has reached a minimum value...

Page 21: ...eater s temperature control continuously samples the inlet outlet and target temperatures Mode 6 is the Manual mode and the AUTO MAN switch must be moved to the MAN position An external control such a...

Page 22: ...GET temperature See section 6 3 3 for more information BOIL MAX Boiler Maximum Temperature This setting tells the Temperature Control to limit the maximum outlet temperature to this setting or below a...

Page 23: ...r ADJUST mode Figure 10 Press Item to select the programming item and the arrow keys to adjust the setting TARGET TANK is desired tank temperature Recommended settings with a desired tank temperature...

Page 24: ...if the pump does not run continuously Mechanical aquastat in a domestic hot water storage tank Remove the jumper from the Com D and HtD terminals and connect the aquastat s leads to these terminals T...

Page 25: ...ls If the ComD and HtD terminals are left jumpered the control will always see a heat demand and remain in Dem mode with the heater pump running continuously See Section 5 2 for more information A sec...

Page 26: ...9 C to protect the unit from condensing on the heat exchanger see Figure 14 6 3 1 Differential Differential has an abbreviated name of DIFF An on off heat source must be operated with a differential i...

Page 27: ...the control will activate the Dem segment in the display The control energizes the pump on pump mounted heater and energizes the Pmp Pmp terminals The heater pump segment is turned on in the display...

Page 28: ...he typical coldest temperature of the year where the building is located This temperature is used when doing heat loss calculations for the building Boiler Design BOIL DSGN The BOIL DSGN temperature i...

Page 29: ...oper setup is not covered by the limited warranty 1 Using this manual make sure the installation is complete and fully in compliance with the instructions 2 Determine that the appliance and system are...

Page 30: ...being adjusted is energized by a call for heat from the staging control After all of the gas valve manifold pressures have been set the CO2 or O2 must be reset CO2 or O2 will have changed when the man...

Page 31: ...gory III ensure that all joints are sealed properly If joints need to be resealed completely remove existing sealing material and clean with alcohol Apply new sealing material and re assemble 7 2 Appl...

Page 32: ...of gas valve connections 7 2 4 Manual Reset High Limit Control The high limit switch is manual reset switch with an adjustable set point up to 200 F 93 C To replace the switch shut off the 120 volt p...

Page 33: ...t air for complete combustion and black carbon sooting is seldom experienced If sooting is suspected view ports for inspection of the heat exchanger are provided on both sides of the heater They are l...

Page 34: ...unctioning properly then burners should be inspected There should be no distortion or perforations in the burners outside of the active burner port area Replace if indicated 8 3 Short Cycling Short cy...

Page 35: ...able to read the heater outlet sensor due to an open circuit In this case if the heater inlet sensor is present and operational the control will operate using the heater inlet sensor Otherwise the co...

Page 36: ...in Figure 19 Ignition module 1 handles stages 1 and 2 and ignition module 2 handles stage 3 The single blower is energized directly through the inducer terminals of either ignition module The 24V pow...

Page 37: ...Internet Version for Reference Only Copper Brute II Page 37 Figure 18 Copper Brute II 500 750 Ladder Diagram SECTION 9 Wiring Diagrams...

Page 38: ...Internet Version for Reference Only Bradford White Page 38 Figure 19 Copper Brute II 1000 Ladder Diagram...

Page 39: ...Internet Version for Reference Only Copper Brute II Page 39 Figure 20 Copper Brute II 1250 2000 Ladder Diagram...

Page 40: ...ternet Version for Reference Only Bradford White Page 40 Figure 21 Copper Brute II 500 1000 Wiring Schematic Note Positions of field wiring terminals may vary but terminal designations are as indicate...

Page 41: ...ernet Version for Reference Only Copper Brute II Page 41 Figure 22 Copper Brute II 1250 2000 Wiring Schematic Note Positions of field wiring terminals may vary but terminal designations are as indicat...

Page 42: ...Internet Version for Reference Only Bradford White Page 42 Figure 23 Field Wiring HEATER HEATER Note Positions of field wiring terminals may vary but terminal designations are as indicated...

Page 43: ...MODE 5 COM D HT D COM D HT D COM D HT D SET D COM D HT D SET D S C2 SUP S HEATER IN HEATER OUT LWCO FLOW SWITCH ABOVE DIAGRAM SHOWS WIRING COMMON TO ALL CONTROL MODES S C2 SUP S OD S S C2 DHW TSTAT H...

Page 44: ...O 2C 1C 2NO 1NO Jumper 2C 1C Copper Brute II 1250 1500 1750 2000 4 Stage Heater 2C 1C 1 stage Jumper 2C 2NO 2 stage 1NO 1C 2NO 1NO 2 stage using 1 control output h eater 2 stage using 2 control output...

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