Bowflex BXT8J Service Manual Download

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REPLACEMENT PROCEDURE SKILL LEVEL

Level I :

Low - very little mechanical knowledge or exposure.

Level II :

Intermediate - some experience with mechanical procedures.

Level III :

Advanced - knowledgeable about mechanical procedures.

Summary of Contents for BXT8J

Page 1: ...justing the Belt Tension 12 1 Aligning the Walking Belt 13 1 Lubricating the Walking Belt 13 1 Heart Rate Chest Strap Battery Replacement 14 1 Maintenance Parts 15 1 Troubleshooting 17 1 Console Setup Mode 27 1 Engineering Mode 28 1 Replacement Procedure Skill Level 29 Mechanical Modification Procedures 2 Adjust the Walking Belt 30 Part Replacement 3 Replace the Circuit Breaker 32 4 Replace the Co...

Page 2: ...unplug the power cord from the wall outlet and wait 5 minutes before cleaning maintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the p...

Page 3: ...n crush and cut Keep guards in place Lock out power before servicing WARNING HAZARDOUS VOLTAGE Contact may cause electrical shock or burn Turn off and lock out power before servicing REVISIONS ECO REVISION REV DESCRIPTION APPROVED DATE A DRAWING RELEASE B CHANGED SIZE 8 17 09 12745 12247 DLOVELY DLOVELY 120mm 30 5mm can crush and in place wer before REVISIONS ECO REVISION REV DESCRIPTION APPROVED ...

Page 4: ...out load Noise emission under load is higher than without load This product complies with the European Radio Equipment Direc tive 2014 53 EU DO NOT dispose of this product as refuse This product is to be recycled For proper disposal of this product please follow the pre scribed methods at an approved waste center For safe operation the location must be on a hard level surface Allow a workout area ...

Page 5: ...nly until a properly grounded outlet can be installed by a qualified electrician The tab for the grounding screw must be connected to a permanent ground such as a properly grounded outlet box cover Whenever the adapter is used it must be held in place by a metal screw EarthingInstructions for a 220 240V AC system This product must be electrically earthed If a malfunction occurs correct earthing de...

Page 6: ...while the machine is in operation it will stop quickly which could cause the loss of balance and possible injury For safe storage of the machine and to prevent unsupervised operation of the machine always remove the Safety Key and disconnect the power cord from the wall outlet and the AC input Place the power cord in a secure location The Console will display Safety Key Disconnected To do a workou...

Page 7: ...treadmill if it is not folded Never move the machine with the Walking Deck not folded Rotating or moving parts can pinch resulting in personal injury 5 Make sure that there is safe clearance around on and above your treadmill Make sure there is no object to spill or cause blockage from the fully folded position Be sure there is adequate height clearance for the raised deck 6 Using the support bar ...

Page 8: ...not use the Console or lifted Walking Deck to pivot or move the treadmill Injury to you or damage to the machine can occur Keep clear of the movement path of the lifted Walking Deck 9 Grasping the Side Handrail and the front of the Upright safely roll the treadmill to the desired location The treadmill is heavy and can be awkward Make sure that your own physical strength is capable of moving the m...

Page 9: ...cause blockage from the fully unfolded position 3 Slightly push the walking deck forward toward the console With your left foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 4 T...

Page 10: ...admill comes equipped with a durable high quality walking belt designed to provide many hours of reliable service The walking belt on a treadmill that has not been operated for a length of time either in factory packaging or after assembly can exhibit a thumping noise when started This is due to the belt taking on the curve of the front and rear rollers This is a common occurrence and does not ind...

Page 11: ...harging If a USB Device is attached to the USB Port the Port will attempt to charge the Device The power supplied from the USB Port may not be enough to operate the Device and charge it at the same time Modify Display of Workout Values Miles to Kilometers To switch units between kilometers and miles before a workout 1 Push and hold down the PAUSE STOP and Right buttons for 3 seconds to enter the C...

Page 12: ... wipe your machine and Console free of moisture With the Walking Deck lowered if an edge of the Walking Belt can be seen adjust it until the edge is not viewable Note Avoid excessive moisture on the Console Weekly Check for smooth roller operation Wipe the machine to remove dust dirt or grime Do not remove the Motor Control Board MCB Cover Dangerous voltages and moving parts are present The compon...

Page 13: ...o start the walking belt Be sure not to touch a moving walking belt or step on the power cord Keep bystanders and children away from the product you are servicing at all times 2 Stand at the rear of the treadmill to see which direction the belt moves 3 If the belt moves to the left turn the left belt adjustment bolt 1 4 turn clockwise and the right belt adjustment bolt 1 4 turn counterclockwise If...

Page 14: ... apply lubricant again 5 Connect the power cord back into the machine and then into the wall outlet 6 Turn on the power to the machine with the power switch 7 Stay to one side of your machine and start the belt at the slowest speed Let the belt operate for approximately 15 seconds Be sure not to touch a moving walking belt or step on the power cord Keep bystanders and children away from the produc...

Page 15: ...Fan K Upright Right S Upright Left D Contact Heart Rate Sensor L Handlebar Shroud Right T Handlebar Shroud Left E Console Cable I O M Base Shroud Right U Power Cord F Console Grounding Cable N Base Cable I O V Heart Rate Chest Strap G Cupholder Left O Base Grounding Cable H Cupholder Right P Base Assembly A L M S Q T U V G I B E H C D R K F J P N O ...

Page 16: ...ncline Adjuster Y Power Input FF Base Support MM Lift Handle Z Motor Control Board MCB Cover GG Deck Cushioners NN Belt Tensioner AA Motor Cover HH Transport Wheel OO Rear Roller Cover BB Side Foot Support Rails II Leveler CC Walking Belt JJ Drive Belt X W LL KK Y JJ II GG BB AA Z CC NN OO DD MM FF HH AA ...

Page 17: ... until screen displays RESET LOG NO 11 If you have recorded all the numbers press Up Arrow and screen will display RESET LOG YES Press OK 12 Press PAUSE STOP to return to home screen RECORD FIRMWARE VERSION AND ERRORS LOGGED IN CUSTOMER FILE PROCEDURE 3 RESET MACHINE workout data will be lost 1 Hold down the PAUSE STOP button and Right arrow button together for 3 seconds while at the Welcome scree...

Page 18: ...ng outlet NO YES Is the machine Circuit Breaker tripped Issue resolved Replace Circuit Breaker Press Circuit Breaker Switch next to the Power Switch to reset the Circuit Breaker Unplug the power cord from the wall outlet and the machine Wait 5 minutes before proceed ing Remove the Motor and MCB Covers Check reseat the AC power wiring using the Replace the Power Inlet procedure in the Service Manua...

Page 19: ...he source of the noise YES YES YES NO Check and tighten Deck Bolts Replace Deck if it persists Start a manual workout and advance the speed to 2 0 mph Is the noise present Is the noise a thump bump that happens once per revolution Replace Rear Roller YES UNDERNEATH NO Move around the machine and listen for location of noise Does noise come from Rear Roller Is noise from Front Roller or Drive Motor...

Page 20: ...ow troubleshooting steps BeltsWontStayMoving pdf Issue resolved NO YES Did House or Machine breaker trip HOUSE MACHINE Try another outlet Machine will not work with some older GFI AFI or in houses with improperly grounded circuits Consult an electrician if issue persists Reset breaker by pushing it in Breaker is located by main power switch on front of machine Does the Circuit Breaker keep trippin...

Page 21: ...ing noises or move without the rails inclining Be patient as the Motor moves slowly Replace Incline Motor Refer to Replace the Incline Motor procedure in the Service Manual and reseat all cable connec tions Contact Tech Support at 800 861 7401 for further assistance Follow Service Mode Procedure 2 to check firmware version and error codes Replace Incline Motor BEGIN HERE Is the issue still present...

Page 22: ...st Strap Contact Chest Strap Dry or heavily calloused hands may need a heart rate cream to make better contact Is the issue still present YES NO Replace Chest Strap Follow Service Mode Procedure 2 to check and record firmware version and error codes Move the machine away from sources of potential interference such as TV microwave cordless phones etc Ensure strap is POLAR compatible and uncoded Mak...

Page 23: ...etest Machine working NO NO Contact Tech Support at 800 861 7401 for further assistance Follow Service Mode Procedure 2 to check firmware version and error codes Replace Safety Key Issue resolved YES No sound Verify sound is not turned off Follow the Console Setup Mode instructions in the Owner s Manual Ensure the volume is turned up on the media device as there is no volume control on the Console...

Page 24: ...dure 3 to reset the Console Speed is incorrect Refer to the Owner s Manual Console Setup Maode ensure that the correct units of measure are set NO Is the issue still present YES Issue resolved Follow Service Mode Procedure 2 to check firmware version and error codes Contact Tech Support at 800 861 7401 for further assistance If Console will not light up follow Unit will not power on Troubleshootin...

Page 25: ...Start button beeps or causes the Display to change then the Console is NOT defective Refer to NoPower troubleshooting procedure Cycle the power off on If the issue persists continue on with the troubleshooting Is the issue still present YES NO Replace I O Cables Issue resolved Issue resolved Is the issue still present NO YES Contact Tech Support at 800 861 7401 for further assistance ...

Page 26: ...assistance Issue resolved Run the Belt at low speed and attempt to stop the Belt with your foot Does Belt slip NO Align the Walking Belt Can Belt be aligned Adjust the Walking Belt tension Shut off machine and wait 5 minutes Remove Motor Cover Issue resolved Is the Drive Belt tight Is the issue still present Refer to Replace the Drive Belt procedure in the service manual to adjust the Drive Motor ...

Page 27: ...onsole display shows the UNITS prompt with the current setting Push the Increase Decrease buttons to change between MILES and KM 7 Push OK to set 8 The Console display shows the Sound Settings prompt with the current setting Push the Increase Decrease buttons to change between ON and OFF If the Sound has been muted the Console will display the AUDIO OFF prompt before a Workout starts as a reminder...

Page 28: ...RMINA M ENTER MFG TES MCB Calibration Procedure Item J of Engineering Mode 1 From the Power Up or Welcome screen push and hold down the PAUSE STOP button and Right arrow button for about 5 seconds to go into the Console Setup Mode The Console display will show the Date prompt with the current set ting 2 Push the OK button 4 times until the Console displays the TOTAL RUN HOURS screen 3 Push and hol...

Page 29: ...EMENT PROCEDURE SKILL LEVEL Level I Low very little mechanical knowledge or exposure Level II Intermediate some experience with mechanical procedures Level III Advanced knowledgeable about mechanical procedures ...

Page 30: ...ng or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make sure that the repair is done in an appropriate ...

Page 31: ...ove away from rotate the Adjustment Bolt a 1 4 turn clock wise 3 Allow the Walking Belt to adjust to the new tension 4 Repeat steps 2 and 3 until the Walking Belt is centered 5 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with...

Page 32: ...g maintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make sure that the repair is done in an a...

Page 33: ... the Motor Cover and remove it 3 Using a 2 Phillips screwdriver remove the 2 indicated screws from the MCB Cover and remove it To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord from the wall outlet and wait 5 minutes before cleaning maintaining or repairing this machine Place the power cord in a secure location Motor Control Board MCB MCB Co...

Page 34: ...ame 5 Remove the connectors and attach them to the new Circuit Breaker 6 Insert the new Circuit Breaker into the Frame and install the Securing Ring RED positive BLACK negative DOWN UP COM ACL ACN To Incline Motor To Lower I O Cable To Speed Sensor 2 1 3 4 N G L Circuit Breaker Power Inlet Power Switch Motor Control Board MCB Circuit Breaker ...

Page 35: ...reverse order 8 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s Manual ...

Page 36: ...rd from the wall outlet and wait 5 minutes before cleaning maintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being servic...

Page 37: ... screws from the Right and Left Trays and remove them from the Console and Handlebar As sembly 1 Unplug the power cord from the machine and wait 5 minutes Place the power cord in a secure location To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord from the wall outlet and wait 5 minutes before cleaning maintaining or repairing this machine Pl...

Page 38: ...ght Upright to the Console Assembly Disconnect them Do not allow the I O Cable to fall into the Right Upright Secure it with a Zip Tie rubber band or piece of wire Note Do not pinch or cut the Cables 6 Using a 6mm hex wrench remove the indicated hardware from the Uprights 6mm X4 X2 6mm 6mm X4 ...

Page 39: ...onsole should be set up with the date time and the preferred units of measurement Date Push the Increase Decrease buttons to adjust the currently active value flashing Push the Left Right buttons to change which segment is the currently active value month day year 12 Push OK to set 13 Time Push the Increase Decrease buttons to adjust the currently ac tive value flashing Push the Left Right buttons...

Page 40: ...ng maintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make sure that the repair is done in an ...

Page 41: ...ally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 4 Make sure that the locking mechanism is engaged Carefull...

Page 42: ...ard the console With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 10 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2 3...

Page 43: ...e cleaning maintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make sure that the repair is don...

Page 44: ...ptly move Injury to you or damage to the machine can occur 3 Make sure that the locking mechanism is engaged Carefully pull back on the walking deck and make sure that it does not move When you do this keep clear of movement path in case the treadmill lock is not properly engaged Do not lean against the treadmill when it is folded Do not put items on it that could cause it to become unstable or fa...

Page 45: ...rt of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the con sole Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 12 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2 3 of the movement down Lower the weight with your legs...

Page 46: ...e cleaning maintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make sure that the repair is don...

Page 47: ...3 Using a 2 Phillips screwdriver remove the 2 indicated screws from the MCB Cover and remove it 4 Using a 6mm hex wrench remove the indicated screw from the Front Roller To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord from the wall outlet and wait 5 minutes before cleaning maintaining or repairing this machine Place the power cord in a sec...

Page 48: ...st with reassembly be sure to record the number of threads exposed before loosening Note Your machine may not match the provided images exactly 8 Lift and pivot the Front Roller out of the Frame and slide it out of the Drive Belt This will free the Drive Belt from the Front Roller 9 Loop the new Drive Belt around the Motor Pulley Start the Drive Belt on the Drive Pulley and roll it in a clockwise ...

Page 49: ...peed Sensor to see if it has been moved during the procedure If necessary adjust it to be the appropriate distance from the Drive Pulley 15 Re install all remaining parts that were removed in reverse order 16 Attach the power cord and turn on the Treadmill by flipping the power switch to ON 17 Attach the power cord and turn on the Treadmill by flipping the power switch to ON 18 From the Power Up o...

Page 50: ...matically moving the Walking Belt Be sure not to touch or allow anyone else to touch the machine while calibration is occurring 23 When calibration is complete the Console will display DONE 24 Push the PAUSE STOP button to exit the Engineering Mode 25 Flip the power switch to OFF Calibration is now complete for the machine 26 Final Inspection Inspect your machine to ensure that all hardware is tig...

Page 51: ...ecure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make sure that the repair is done in an appropriate work space away from foot traffic and exposure to bystan...

Page 52: ...Using a 2 Phillips screwdriver remove the 2 indicated screws from the MCB Cover and remove it 4 Using a 6mm hex wrench remove the indicated screw from the old Front Roller To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord from the wall outlet and wait 5 minutes before cleaning maintaining or repairing this machine Place the power cord in a s...

Page 53: ... assist with reassembly be sure to record the number of threads exposed before loosening Note Your machine may not match the provided images exactly 8 Lift and pivot the old Front Roller out of the Frame and slide it out of the Drive Belt This will free the Drive Belt from the Front Roller 9 Slide the new Front Roller into the Walking Belt in the same orientation 10 Loop the Drive Belt around the ...

Page 54: ...peed Sensor to see if it has been moved during the procedure If necessary adjust it to be the appropriate distance from the Drive Pulley 16 Re install all remaining parts that were removed in reverse order 17 Attach the power cord and turn on the Treadmill by flipping the power switch to ON 18 Attach the power cord and turn on the Treadmill by flipping the power switch to ON 19 From the Power Up o...

Page 55: ...matically moving the Walking Belt Be sure not to touch or allow anyone else to touch the machine while calibration is occurring 24 When calibration is complete the Console will display DONE 25 Push the PAUSE STOP button to exit the Engineering Mode 26 Flip the power switch to OFF Calibration is now complete for the machine 27 Final Inspection Inspect your machine to ensure that all hardware is tig...

Page 56: ...inutes before cleaning maintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make sure that the r...

Page 57: ... MCB Cover and remove it 4 Remove the connectors for the Incline Motor Potentiometer and the Incline Motor from the Motor Control Board after noting their locations Note Be sure to note where all cables attach for re assembly To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord from the wall outlet and wait 5 minutes before cleaning maintaining...

Page 58: ...58 Note The above photo shows the BXT8Ji machine with Choke and Filter included Incline Motor Potentiometer Cables Incline Motor Cables ...

Page 59: ...o lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 7 Make sure that the locking mechanism is engaged Carefully pull back on the walking deck and make sure that it does not move When you do this keep clear of movement path in case the treadmill lock is not properly engaged Do not lean against the treadmill when it is folded D...

Page 60: ...ne Motor Assembly is the reverse procedure Note Be sure to attach the cables to the proper locations on the Motor Control Board Do not pinch or cut the cables 12 Make sure that there is safe clearance beside the tread mill to one side Make sure there is sufficient space to tilt the machine back upright This step requires two people Be sure there is adequate clearance for the raised deck Some compo...

Page 61: ...nstall all remaining parts that were removed in reverse order 18 Attach the power cord and turn on the Treadmill by flipping the power switch to ON 19 From the Power Up or Welcome screen push and hold down the PAUSE STOP button and Down arrow button for about 5 seconds to go into the Machine Setting Mode The Console display will show the TOTAL HOURS screen 20 Push and hold down the PAUSE STOP butt...

Page 62: ...Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s Manual ...

Page 63: ...aintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make sure that the repair is done in an appr...

Page 64: ...ove Injury to you or dam age to the machine can occur 4 Make sure that the locking mechanism is engaged Carefully pull back on the walking deck and make sure that it does not move When you do this keep clear of movement path in case the treadmill lock is not properly engaged Do not lean against the treadmill when it is folded Do not put items on it that could cause it to become unstable or fall 5 ...

Page 65: ...space to lower the walking deck Keep a minimum clearance behind the machine of 79 2 m and 19 7 0 5 m on each side This is the recommended safe distance for access movement and emergency dis mounts from the machine 10 Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position 11 Slightly push the walking deck forward toward the console With y...

Page 66: ...Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s Manual ...

Page 67: ...nutes before cleaning maintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make sure that the re...

Page 68: ...e the connectors for the Lower Input Output I O Cable from the Motor Control Board after noting its location Note Be sure to note where all cables attach for re assembly 5 Using a 2 Phillips screwdriver disconnect the Grounding Cable from the Frame Assembly To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord from the wall outlet and wait 5 min...

Page 69: ...69 Note The above photo shows the BXT8Ji machine with Choke and Filter included Lower Input Output I O Cable Grounding Cable ...

Page 70: ...lift the tread mill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 8 Make sure that the locking mechanism is engaged Carefully pull back on the walking deck and make sure that it does not move When you do this keep clear of movement path in case the treadmill lock is not properly engaged Do not lean against the treadmill when it is folded Do...

Page 71: ...ovement and emergency dismounts from the machine 20 Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position 21 Slightly push the walking deck forward toward the console With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the ...

Page 72: ...t and wait 5 minutes before cleaning maintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make s...

Page 73: ...e hydraulic lift Be sure that the hydraulic lift is correctly locked in place You will hear an audible click when the hydraulic lift shifts into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engage...

Page 74: ...ine may not match exactly 7 Safely tilt the right side of the machine up and place an incompressible block or book under the Base Assembly 8 From the bottom of the Right Upright gently remove the Input Output Connectors and disconnect them Note Do not pinch or cut the Cables 9 Decide which of the two Cables is the one being replaced the Middle I O Cable 10 Connect the new Middle I O Cable to the L...

Page 75: ...the Console Backing be sure to attach the hardware marked with the first then the hardware with the followed by the remaining hardware 17 Safely tilt the right side of the machine up remove the incompress ible block or book from under the Base Assembly and safely lower the machine 18 Make sure there is sufficient space to lower the walking deck Keep a minimum clearance behind the machine of 79 2 m...

Page 76: ...h your legs Be aware that the walking deck can possibly drop quickly in the last part of the movement 22 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s Manual ...

Page 77: ...ning maintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make sure that the repair is done in a...

Page 78: ... the Motor Cover and remove it 3 Using a 2 Phillips screwdriver remove the 2 indicated screws from the MCB Cover and remove it To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord from the wall outlet and wait 5 minutes before cleaning maintaining or repairing this machine Place the power cord in a secure location Motor Control Board MCB MCB Co...

Page 79: ...or from the Motor Control Board after noting their locations Note Be sure to note where all cables attach for re assembly Note The above photo shows the BXT8Ji machine with Choke and Filter included Motor Control Board MCB Motor Connectors ...

Page 80: ...ith reassembly be sure to record the number of threads exposed before loosening 8 Using a 6mm hex wrench remove the indicated screws by arrows from the Motor Mount Remove the Drive Belt and rotate the Motor Assembly exposing the Motor Mount 9 Cut the 3 Zip Ties that secure the Motor Cables 10 Using a 6mm hex wrench remove the indicated hardware from the Mo tor Mount and remove the old Motor 11 Att...

Page 81: ...m hex wrench fully tighten the screws that attach the Motor Assembly to the Frame 18 Connect the Motor Connectors to the Motor Control Board following the previous route Note Be sure to attach the cables to the proper locations on the Motor Control Board Do not pinch or cut any of the cables 19 Secure the Motor Cables using the replacement Zip Ties 20 Re install all remaining parts that were remov...

Page 82: ...libration is complete the Console will display DONE 28 Push the PAUSE STOP button to exit the Engineering Mode 29 Flip the power switch to OFF Calibration is now complete for the machine 30 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in ac...

Page 83: ... cleaning maintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make sure that the repair is done...

Page 84: ... the Motor Cover and remove it 3 Using a 2 Phillips screwdriver remove the 2 indicated screws from the MCB Cover and remove it To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord from the wall outlet and wait 5 minutes before cleaning maintaining or repairing this machine Place the power cord in a secure location Motor Control Board MCB MCB Co...

Page 85: ...indicated screws that attach the Motor Control Board MCB to the Frame 6 Remove old Motor Control Board and install the new Motor Control Board Connect all the cables to the MCB in their proper locations Be sure not to pinch or cut any of the cables 7 Re install all remaining parts that were removed in reverse order Note The above photo shows the BXT8Ji machine with Choke and Filter included ...

Page 86: ...ts Be sure there is nothing on or under the Walking Belt or near the Treadmill 12 The Console will display MCB CALIB 13 With the area clear push the ENTER button The calibration procedure will begin by automatically moving the Walking Belt Be sure not to touch or allow anyone else to touch the machine while calibration is occurring 14 When calibration is complete the Console will display DONE 15 P...

Page 87: ...efore cleaning maintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make sure that the repair is...

Page 88: ...maining parts that were removed in reverse order 5 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s Manual To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord...

Page 89: ...ntaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make sure that the repair is done in an approp...

Page 90: ...e order 4 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s Manual To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord from the wall outlet and wait 5 minutes ...

Page 91: ...e cleaning maintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make sure that the repair is don...

Page 92: ...crew enough to loosen the Drive Belt Note To assist with reassembly be sure to record the number of threads exposed before loosening 5 Using a 6mm hex wrench remove the indicated screws from the Motor Mount Remove the Drive Belt and rotate the Motor Assembly exposing the Motor Mount To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord from the ...

Page 93: ...d onto the Motor carefully roll the Drive Belt onto the Drive Pulley in a clockwise motion Be sure the Belt does not come off of the Motor Pulley Keep fingers out of any pinch opportunities when turning the Pulleys 10 Roll the Drive Pulley clockwise until the Drive Belt is fully installed Continue to roll the Belt forward while adding side pressure with fingers to align as necessary 11 With the Mo...

Page 94: ...CLB Be sure the area around the Treadmill is clear of all bystanders children and pets Be sure there is nothing on or under the Walking Belt or near the Treadmill 18 The Console will display MCB CALIB 19 With the area clear push the ENTER button The calibration procedure will begin by automatically moving the Walking Belt Be sure not to touch or allow anyone else to touch the machine while calibra...

Page 95: ...intaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make sure that the repair is done in an appro...

Page 96: ... the Motor Cover and remove it 3 Using a 2 Phillips screwdriver remove the 2 indicated screws from the MCB Cover and remove it To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord from the wall outlet and wait 5 minutes before cleaning maintaining or repairing this machine Place the power cord in a secure location Motor Control Board MCB MCB Co...

Page 97: ...let Be sure to attach them in the same locations on the new Power Inlet 6 Insert the new Power Inlet into the Frame being sure the Securing Clips engage RED positive BLACK negative DOWN UP COM ACL ACN To Incline Motor To Lower I O Cable To Speed Sensor 2 1 3 4 N G L Circuit Breaker Power Inlet Power Switch Motor Control Board MCB Power Inlet ...

Page 98: ...reverse order 8 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s Manual ...

Page 99: ...aning maintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make sure that the repair is done in ...

Page 100: ... pull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 5 Make sure that the locking mechanism is enga...

Page 101: ...s and Endcap Base Shrouds Note To assist with reassembly be sure to notice how the Endcap Base Shroud is secured by the Rear Roller Cover 8 Using a 2 Phillips screwdriver remove the 12 indicated screws from below the Walking Deck that attach the Side Rails 9 Remove the Side Rails from the Walking Decks Rear Roller Cover Endcap Base Shroud ...

Page 102: ...oximately 2 3 of the movement down Lower the weight with your legs Be aware that the walking deck can possibly drop quickly in the last part of the movement 14 Using a 6mm hex wrench finish removing both of the Adjustment Bolts from the Rear Roller Note Be sure to record the number of turns of the Adjustment Bolt it takes to remove it This will assist with reassembly 15 Slide the Rear Roller out o...

Page 103: ...ning maintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make sure that the repair is done in a...

Page 104: ... indicated screw with arrow from each of the Rear Roller Covers 4 Remove the old Rear Roller Covers and attach the new Rear Roller Covers Note To assist with reassembly be sure to notice how the Endcap Base Shroud is secured by the Rear Roller Cover To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord from the wall outlet and wait 5 minutes bef...

Page 105: ...reverse order 6 Final Inspection Inspect your machine to ensure that all hardware is tight and compo nents are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s Manual ...

Page 106: ...leaning maintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make sure that the repair is done i...

Page 107: ...x screws from the Right and Left Trays and remove them from the Console and Handlebar As sembly 1 Unplug the power cord from the machine and wait 5 minutes Place the power cord in a secure location To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord from the wall outlet and wait 5 minutes before cleaning maintaining or repairing this machine P...

Page 108: ...ight Upright to the Console Assembly Disconnect them Do not allow the I O Cable to fall into the Right Upright Secure it with a Zip Tie rubber band or piece of wire Note Do not pinch or cut the Cables 6 Using a 6mm hex wrench remove the indicated hardware from the Uprights 6mm X4 X2 6mm 6mm X4 ...

Page 109: ...ick when the hydraulic lift shifts into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to li...

Page 110: ... Base Shroud from the Frame Assembly 2 X2 16 Disconnect the Input Output and Grounding Cables 17 Using a 6mm hex wrench remove the hardware that attaches the Right Upright Be prepared to support the weight of the Right Upright before removing the hardware Injury to you or damage to the machine can occur X4 X4 6mm 6mm ...

Page 111: ...ases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 22 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2 3 of the movement down Lower the weight with your legs Be aware that the walking deck can possibly drop quickly in ...

Page 112: ...ng maintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make sure that the repair is done in an ...

Page 113: ...m the Motor Cover and remove it 3 Using a 2 Phillips screwdriver remove the 2 indicated screws from the MCB Cover and remove it To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord from the wall outlet and wait 5 minutes before cleaning maintaining or repairing this machine Place the power cord in a secure location Motor Control Board MCB MCB C...

Page 114: ...ors and attach them to the new Rocker Switch Be sure to attach them in the same locations on the new Rocker Switch RED positive BLACK negative DOWN UP COM ACL ACN To Incline Motor To Lower I O Cable To Speed Sensor 2 1 3 4 N G L Circuit Breaker Power Inlet Power Switch Motor Control Board MCB Rocker Switch ...

Page 115: ... all remaining parts that were removed in reverse order 8 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s Manual ...

Page 116: ...ntaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make sure that the repair is done in an approp...

Page 117: ... pull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 5 Make sure that the locking mechanism is enga...

Page 118: ...bly be sure to notice how the Endcap Base Shroud is secured by the Rear Roller Cover 8 Using a 2 Phillips screwdriver remove the 12 indicated screws from below the Walking Deck that attach the Side Rails 9 Remove the old Side Rails from the Walking Deck and replace with the new Side Rails 10 Re install all remaining parts that were removed in reverse order Rear Roller Cover Endcap Base Shroud ...

Page 119: ...until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 14 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2 3 of the movement down Lower the weight with your legs Be aware that the walking deck ca...

Page 120: ...tes before cleaning maintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make sure that the repa...

Page 121: ...m the Motor Cover and remove it 3 Using a 2 Phillips screwdriver remove the 2 indicated screws from the MCB Cover and remove it To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord from the wall outlet and wait 5 minutes before cleaning maintaining or repairing this machine Place the power cord in a secure location Motor Control Board MCB MCB C...

Page 122: ...ed Sensor to the Drive Pulley This distance affects the effectiveness of the Speed Sensor and will be used for the re assembly process 5 Cut the 4 Zip Ties that secure the Speed Sensor Cable Note The above photo shows the BXT8Ji machine with Choke and Filter included Drive Belt Speed Sensor Drive Pulley Speed Sensor Cable Zip Tie Speed Sensor Motor Control Board MCB Speed Sensor Connector ...

Page 123: ... Be sure not to cut the Speed Sensor Cable 10 Using a 2 Phillips screwdriver attach the new Speed Sensor and adjust it to be the same distance as the old Sensor from the Drive Pulley 11 Re install all remaining parts that were removed in reverse order 12 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has...

Page 124: ...ing maintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make sure that the repair is done in an...

Page 125: ...elbows keep your back straight and pull up equally with both arms Straighten your legs to lift Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the m...

Page 126: ...rward toward the console With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 10 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approxim...

Page 127: ...l outlet and wait 5 minutes before cleaning maintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times...

Page 128: ...l hear an audible click when the hydraulic lift shifts into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt ...

Page 129: ...rs and Endcap Base Shrouds Note To assist with reassembly be sure to notice how the Endcap Base Shroud is secured by the Rear Roller Cover 9 Using a 2 Phillips screwdriver remove the 6 indicated screws from below the Walking Deck that attach the Right Side Rail 10 Remove the Right Side Rail from the Walking Deck Endcap Base Shroud ...

Page 130: ...g deck forward toward the console With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 16 The hydraulic lift is set up to drop gradually Hold onto the walking deck until...

Page 131: ...asily be shifted accidentally during replacement procedures 20 Using a 6mm hex wrench loosen the indicated screws on the Motor Mount 21 Using a 13mm Open Ended Wrench rotate the Belt Tensioner Screw enough to remove the Drive Belt from the Motor Note To assist with reassembly be sure to record the number of threads exposed before loosening 22 Using a 6mm hex wrench remove the indicated screw from ...

Page 132: ...f the Frame and slide it out of the Walking Belt This will free the Drive Belt from the Front Roller 25 Using a 6mm hex wrench finish removing the Adjustment Bolt from the Rear Roller Note Be sure to record the number of turns of the Adjustment Bolt it takes to remove it This will assist with reassembly Rear Roller ...

Page 133: ...p the new Drive Belt around the Motor Pulley Start the Drive Belt on the Drive Pulley and roll it in a clockwise motion Be sure the Belt does not come off of the Motor Pulley Keep fingers out of any pinch opportunities when turning the Pulleys 33 Roll the Drive Pulley clockwise until the Drive Belt is fully installed Continue to roll the Belt forward while adding side pressure with fingers to alig...

Page 134: ...re that it does not move When you do this keep clear of movement path in case the treadmill lock is not properly engaged Do not lean against the treadmill when it is folded Do not put items on it that could cause it to become unstable or fall 42 Apply a few drops of lubricant to the inner surface of the belt for the entire width of the belt A very thin layer of silicone lubricant on the entire dec...

Page 135: ...e walking belt or step on the power cord Keep bystanders children and pets away from the machine you are servicing at all times 50 If the Walking Belt needs to be adjusted use a 6mm hex wrench on the side the belt should move away from and rotate the Adjustment Bolt a 1 4 turn clock wise 51 Allow the Walking Belt to adjust to the new tension by allowing it to run a couple seconds 52 Repeat steps 5...

Page 136: ...et and wait 5 minutes before cleaning maintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all times Make ...

Page 137: ...l hear an audible click when the hydraulic lift shifts into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt ...

Page 138: ...rs and Endcap Base Shrouds Note To assist with reassembly be sure to notice how the Endcap Base Shroud is secured by the Rear Roller Cover 9 Using a 2 Phillips screwdriver remove the 6 indicated screws from below the Walking Deck that attach the Right Side Rail 10 Remove the Right Side Rail from the Walking Deck Endcap Base Shroud ...

Page 139: ...ion 16 Slightly push the walking deck forward toward the console With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 17 The hydraulic lift is set up to drop gradually H...

Page 140: ...es are exposed 21 Using a 2 Phillips screwdriver remove the Walking Belt Guides and attach them to the new Walking Deck as shown Note The Walking Belt Guides must be attached to the new Walking Deck on the side with the Securing Tabs 22 Turn over the new Walking Deck Assembly and slide it between the Walking Belt with the Walking Belt Guides down and to the front of the machine Walking Belt Guides...

Page 141: ...n Kit available from your local specialty fitness dealer or Nautilus Inc Silicone lubricant is not intended for human consumption Keep out of reach of children Store in a safe place 27 Manually rotate the belt 1 2 of the length of the belt and apply lubricant again If you used spray lubricant wait 5 minutes before turning on power to the machine to allow the aerosol to dissipate 28 Attach the powe...

Page 142: ...e the deck area is free from grease or oil Clean off any excess oil from the machine surfaces 35 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s Manual ...

Page 143: ...wall outlet and wait 5 minutes before cleaning maintaining or repairing this machine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being serviced at all ti...

Page 144: ...l hear an audible click when the hydraulic lift shifts into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt ...

Page 145: ...rs and Endcap Base Shrouds Note To assist with reassembly be sure to notice how the Endcap Base Shroud is secured by the Rear Roller Cover 9 Using a 2 Phillips screwdriver remove the 6 indicated screws from below the Walking Deck that attach the Right Side Rail 10 Remove the Right Side Rail from the Walking Deck Endcap Base Shroud ...

Page 146: ... cause blockage from the fully unfolded position 16 Slightly push the walking deck forward toward the console With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 17 The...

Page 147: ...posed 21 Using a 2 Phillips screwdriver remove the Walking Belt Guides and attach them to the new Walking Deck as shown Note The Walking Belt Guides must be attached to the new Walking Deck on the side with the Securing Tabs 22 Turn over the new Walking Deck Assembly and slide it between the Walking Belt with the Walking Belt Guides down and to the front of the machine New Walking Deck Walking Bel...

Page 148: ...r like WD 40 as this could seriously impact perfor mance We can recommend that you use the following 100 pure silicone available at most hardware and auto parts stores Lube N Walk Treadmill Lubrication Kit available from your local specialty fitness dealer or Nautilus Inc Silicone lubricant is not intended for human consumption Keep out of reach of children Store in a safe place 27 Manually rotate...

Page 149: ...Walking Belt is centered 33 Switch off your machine 34 Take care to clean up any excess lubricant from the deck To decrease the possibility of slipping be sure the deck area is free from grease or oil Clean off any excess oil from the machine surfaces 35 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has...

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