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  Changing the Diaphragm 

The Bosworth Company  

Doc M-09-33-111516 

Installing a new Diaphragm 

10.

 

Place

 

the

 

new

 

diaphragm

 

onto

 

the

 

clevis

 

and

 

se-

cure

 

it

 

with

 

the

 

bu on

 

(rounded

 

edge

 

side

 

toward

 

diaphragm),

 

washer

 

&

 

screw.

  

Note:

 

Be

 

sure

 

to

 

place

 

the

 

diaphragm

 

on

 

the

 

clevis

 

so

 

that

 

the

 

ridge

 

running

 

along

 

the

 

diaphragm’s

 

circumference

 

is

 

facing

 

toward

 

you.

  

(Figure 11)

  

(The

 

other

 

side

 

of

 

the

 

diaphragm’s

 

outer

 

edge

 

is

 

fl

at.)

  

Be

 

sure

 

the

 

screw

 

is

 

ght.

  

We

 

recommend

 

using

 

blue

 

Loc te

 

on

 

the

 

screw

 

to

 

help

 

ensure

 

it

 

does

 

not

 

come

 

loose

 

during

 

pump

 

opera on.

 

11.

 

Place

 

the

 

pump

 

body

 

up

 

against

 

the

 

diaphragm

 

and

 

align

 

it

 

with

 

the

 

holes

 

in

 

the

 

housing.

 

(Figure 12)  

Be

 

sure

 

that

 

the

 

dia-

phragm’s

 

outer

 

lip

 

sits

 

in

 

the

 

groove

 

running

 

around

 

the

 

circumference

 

of

 

the

 

pump

 

body.

  

(Figure 13)  

(Note:

 

Ensure

 

the

 

pump

 

body

 

is

 

installed

 

in

 

the

 

correct

 

orienta on,

 

with

 

the

 

outlet

 

facing

 

up.)

 

12.

 

Fasten

 

the

 

pump

 

body

 

to

 

the

 

housing

 

using

 

the

 

10

 

screws

 

and

 

nuts.

   

Start

 

all

 

screws

 

and

 

nuts

 

before

 

ghtening

 

them

 

down.

  

Tighten

 

to

 

a

 

maximum

 

of

 

30

 

in-lbs

 

of

 

torque.

  

Tighten

 

screws

 

evenly

 

(crisscross

 

pa ern).

  

Do

 

not

 

completely

 

ghten

 

screws

 

un l

 

everything

 

is

 

aligned.

 

13.

 

If

 

necessary,

 

repeat

 

steps

 

4-12

 

for

 

the

 

other

 

pump

 

body.

 

14.

 

Replace

 

the

 

manifolds

 

and

 

ghten

 

all

 

hose

 

clamps.

 

Install

 

the

 

new

 

diaphragm

 

on

 

the

 

clevis.

 

Figure 11 

Install

 

the

 

pump

 

body

 

over

 

the

 

diaphragm

 

and

 

onto

 

the

 

housing.

 

Figure 12 

Outer

 

lip

 

of

 

diaphragm

 

fi

ts

 

into

 

groove

 

on

 

pump

 

body.

 

Figure 13 

Summary of Contents for Guzzler G2-0503N

Page 1: ...Doc M PR 09 33 111516 O M G G2 0503N 12 VDC S P D D P Copyright 2016 The Bosworth Company...

Page 2: ...Guzzler G2 0503N SapPuller Pump Exploded View 1 Doc M 09 33 111516 The Bosworth Company 1M 2M 7D 21 6B 7G 10 7E 6B 10 10 10...

Page 3: ...Housing 7E Housing Cover Plate 7G Pump Support Bracket Leg 10 Coupler Nut 4 Nylon Sleeve 4 12 Misc Hardware 10 24 Screws Nuts 10 connects 1 pump body to housing 12C Diaphragm Screw 13 Diaphragm FDA B...

Page 4: ...ed to your pump with the inlet end facing in either of these two possible direc ons Choose an orienta on for your inlet and outlet mani folds that best suits the orienta on of your incoming and outgoi...

Page 5: ...equiring recharging The motor is rated for 14 0 amps at full load The Guzzler G2 SapPuller pump is capable of developing 22 in of Hg vacuum 0 7 bar but it is a low cfm cubic feet of air per minute pum...

Page 6: ...of its normal volume It will be apparent when a diaphragm fails be cause sap will leak from the diaphragm into the housing of the pump draining out through either of the two drain holes at the bottom...

Page 7: ...n a plas c support plate to the diaphragm 6 Pull the diaphragm out to its maximum travel Re move the slo ed head screw washer bu on and dia phragm from the plas c clevis Figure 9 Note If you plan to c...

Page 8: ...the holes in the housing Figure 12 Be sure that the dia phragm s outer lip sits in the groove running around the circumference of the pump body Figure 13 Note Ensure the pump body is installed in the...

Page 9: ...o remove and replace the other valve Removing the Valve 1 Disconnect the power 2 Place the pump assembly with the motor in a ver cal posi on 3 Remove the inlet manifold by loosening the hose clamps ho...

Page 10: ...e inspected and cleaned old valve between the pump body and the pump inlet flange taking care that the flat side of the valve is facing toward the pump body and the O rings are in place Figure 16 Fast...

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