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  Installation and Operating Information 

The Bosworth Company 

Doc M-09-33-111516 

 

It is best to install your Guzzler G2 

SapPuller 

pump at or 

above collection tank level to avoid shortening diaphragm 
life. 

Your Guzzler G2 

SapPuller 

pump should be securely mount-

ed to a mounting surface prior to operation.  The support 
bracket of the pump has a mounting leg with two holes that 
accommodate a 1/4 in (6.4 mm) diameter bolt or screw.  

(Figure 3)  

The inlet manifold of the pump should be secured 

to the mounting surface using the two “C”-clamps provided 
with the pump.  

(Figure 4)

 

Your Guzzler G2 

SapPuller 

is equipped either with 1-1/4 in 

(3.2 cm) Female (inside threads) or 1-1/4 in (3.2 cm) Male 
(outside threads) ports on the inlet and outlet manifolds.  
Depending on how your pump is configured, you can connect to your sap lines by screwing a 1-1/4 in (3.2 cm) 
fitting either into or onto the pump manifold ports.  We recommend connecting your pump to the mainline with 
Quick Connect Couplers so that the pump can be easily disconnected from the line.  

The pump should be protected from the weather.  If it is placed in an enclosure, be sure to allow adequate air-
flow around the motor for cooling. 

The Guzzler G2 

SapPuller 

requires 12 VDC power.  Connec ng your 

pump to two 60 amp-hour 12VDC deep-discharge ba eries should 
provide 10-12 hours of pump opera on before requiring recharging.   
(The motor is rated for 14.0 amps at full load.) 

The Guzzler G2 

SapPuller 

pump is capable of developing 22 in. of Hg 

vacuum (0.7 bar), but it is a low-cfm (cubic feet of air per minute) 
pump.  This means that even very small leaks can prevent the pump 
from delivering its rated vacuum.  Maintain your tap lines to keep your 
system tight and address problems that can cause vacuum leaks. 

When installing the Guzzler 

SapPuller

, we recommend that you install 

a shut-o

 valve and a vacuum gauge – in that sequence – “in front of” 

the pump; i.e., just before your connec on to the pump’s inlet mani-
fold.  

(Figure 5)

  

If you experience a loss of vacuum in your system – as registered in the gauge near the pump – slowly turn the 
shut-o

 valve to isolate the pump from 

your mainline.  DO NOT SHUT THE VALVE 
SUDDENLY, AS PUMP DAMAGE MAY RE-
SULT.  If the gauge begins to return to nor-
mal opera ng vacuum, then the pump is 
working properly and the source of the 
leak is somewhere in your sap lines or taps.  
If, on the other hand, the pump fails to 
recover normal vacuum, then the pump is 
the source of the problem, and you should 
inspect the pump diaphragms and/or 
valves for any holes or tears.  In the case of 
the valves, check for any material that may 
have entered the pump and lodged in the 
valve body, preven ng the valve from 
proper opening and closing. 

Pump Support Bracket and Leg with moun ng holes 

Figure 3 

Secure inlet manifold with C-clamps 

(provided) 

Figure 4 

Schema c showing recommended shut-o

 valve and vacuum gauge 

installed on inlet side of pump. 

Figure 5 

Summary of Contents for Guzzler G2-0503N

Page 1: ...Doc M PR 09 33 111516 O M G G2 0503N 12 VDC S P D D P Copyright 2016 The Bosworth Company...

Page 2: ...Guzzler G2 0503N SapPuller Pump Exploded View 1 Doc M 09 33 111516 The Bosworth Company 1M 2M 7D 21 6B 7G 10 7E 6B 10 10 10...

Page 3: ...Housing 7E Housing Cover Plate 7G Pump Support Bracket Leg 10 Coupler Nut 4 Nylon Sleeve 4 12 Misc Hardware 10 24 Screws Nuts 10 connects 1 pump body to housing 12C Diaphragm Screw 13 Diaphragm FDA B...

Page 4: ...ed to your pump with the inlet end facing in either of these two possible direc ons Choose an orienta on for your inlet and outlet mani folds that best suits the orienta on of your incoming and outgoi...

Page 5: ...equiring recharging The motor is rated for 14 0 amps at full load The Guzzler G2 SapPuller pump is capable of developing 22 in of Hg vacuum 0 7 bar but it is a low cfm cubic feet of air per minute pum...

Page 6: ...of its normal volume It will be apparent when a diaphragm fails be cause sap will leak from the diaphragm into the housing of the pump draining out through either of the two drain holes at the bottom...

Page 7: ...n a plas c support plate to the diaphragm 6 Pull the diaphragm out to its maximum travel Re move the slo ed head screw washer bu on and dia phragm from the plas c clevis Figure 9 Note If you plan to c...

Page 8: ...the holes in the housing Figure 12 Be sure that the dia phragm s outer lip sits in the groove running around the circumference of the pump body Figure 13 Note Ensure the pump body is installed in the...

Page 9: ...o remove and replace the other valve Removing the Valve 1 Disconnect the power 2 Place the pump assembly with the motor in a ver cal posi on 3 Remove the inlet manifold by loosening the hose clamps ho...

Page 10: ...e inspected and cleaned old valve between the pump body and the pump inlet flange taking care that the flat side of the valve is facing toward the pump body and the O rings are in place Figure 16 Fast...

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