Bosworth Guzzler G2-0503N Operator'S Manual Download Page 10

  Changing Pump Valves; Replacement Parts 

The Bosworth Company  

Doc M-09-33-111516 

Installing the Valve 

5.

 

Inspect

 

the

 

rubber

 

umbrella

 

valve

 

for

 

any

 

tears.

  

Inspect

 

the

 

valve

 

pores

 

and

 

remove

 

any

 

dirt

 

or

 

material

 

that

 

may

 

have

 

become

 

lodged

 

in

 

the

 

pores.

  

Inspect

 

O

rings

 

for

 

any

 

sign

 

of

 

wear

 

and

 

replace

 

as

 

neces

sary.

  

Ensure

 

that

 

they

 

are

 

correctly

 

installed

 

in

 

the

 

valve

 

stop

 

grooves.

  

(Figure 17)

 

6.

 

To

 

replace

 

the

 

umbrella

 

valve,

 

use

 

a

 

pair

 

of

 

pliers

 

to

 

grasp

 

the

 

fl

at

 

por on

 

of

 

the

 

old

 

umbrella

 

valve

 

and

 

pull

 

the

 

en re

 

valve

 

through

 

the

 

valve

 

stop

 

center

 

retaining

 

hole.

  

Insert

 

the

 

stem

 

of

 

the

 

new

 

valve

 

into

 

the

 

valve

 

stop

 

retaining

 

hole

 

so

 

that

 

the

 

fl

at

 

por on

 

of

 

the

 

valve

 

is

 

on

 

the

 

same

 

side

 

of

 

the

 

valve

 

stop

 

as

 

the

 

old

 

valve.

  

Use

 

pliers

 

to

 

grasp

 

the

 

stem

 

of

 

the

 

valve

 

on

 

the

 

other

 

side

 

and

 

pull

 

it

 

completely

 

through

 

un l

 

it

 

snaps

 

into

 

place.

  

7.

 

Posi on

 

the

 

new

 

umbrella

 

valve

 

(or

 

the

 

inspected

 

and

 

cleaned

 

old

 

valve)

 

between

 

the

 

pump

 

body

 

and

 

the

 

pump

 

inlet

 

fl

ange,

 

taking

 

care

 

that

 

the

 

fl

at

 

side

 

of

 

the

 

valve

 

is

 

facing

 

toward

 

the

 

pump

 

body

 

and

 

the

 

O

rings

 

are

 

in

 

place.

  

(Figure 16)  

Fasten

 

the

 

pump

 

fl

ange

 

and

 

the

 

valve

 

stop

 

to

 

the

 

pump

 

body

 

using

 

the

 

6

 

fl

ange

 

screws.

 

8.

 

Re

install

 

the

 

inlet

 

manifold.

 

9.

 

Repeat

 

steps

 

3

8,

 

this

 

me

 

with

 

the

 

outlet

 

side

 

of

 

the

 

pump.

  

However,

 

when

 

installing

 

the

 

umbrella

 

valve

 

on the pump outlet, be sure that the 

fl

at side of the valve faces away from the pump body and 

toward the outlet 

fl

ange.

   

Your

 

Guzzler

 

G2

 

SapPuller 

pump

 

comes

 

with

 

a

 

pair

 

of

 

replacement

 

diaphragms.

  

Addi onally,

 

The

 

Bosworth

 

Com

pany

 

sells

 

a

 

full

 

line

 

of

 

replacement

 

parts

 

for

 

your

 

pump,

 

including

 

replacement

 

diaphragms

 

and

 

valves.

  

You

 

can

 

order

 

replacement

 

parts

 

directly

 

through

 

your

 

distributor

 

or

 

by

 

going

 

on

 

our

 

website

 

at

 

www.thebosworthco.com

 

Replacement Parts 

NOTE:   IF THE UMBRELLA VALVES ARE NOT ORIENTED CORRECTLY 

IN THE PUMP FLANGES, THE PUMP WILL NOT FUNCTION PROPERLY 

AND COULD BE DAMAGED UPON OPERATION. 

Remove

 

any

 

dirt

 

or

 

material

 

from

 

valve

 

pores.

 

Figure 17 

Summary of Contents for Guzzler G2-0503N

Page 1: ...Doc M PR 09 33 111516 O M G G2 0503N 12 VDC S P D D P Copyright 2016 The Bosworth Company...

Page 2: ...Guzzler G2 0503N SapPuller Pump Exploded View 1 Doc M 09 33 111516 The Bosworth Company 1M 2M 7D 21 6B 7G 10 7E 6B 10 10 10...

Page 3: ...Housing 7E Housing Cover Plate 7G Pump Support Bracket Leg 10 Coupler Nut 4 Nylon Sleeve 4 12 Misc Hardware 10 24 Screws Nuts 10 connects 1 pump body to housing 12C Diaphragm Screw 13 Diaphragm FDA B...

Page 4: ...ed to your pump with the inlet end facing in either of these two possible direc ons Choose an orienta on for your inlet and outlet mani folds that best suits the orienta on of your incoming and outgoi...

Page 5: ...equiring recharging The motor is rated for 14 0 amps at full load The Guzzler G2 SapPuller pump is capable of developing 22 in of Hg vacuum 0 7 bar but it is a low cfm cubic feet of air per minute pum...

Page 6: ...of its normal volume It will be apparent when a diaphragm fails be cause sap will leak from the diaphragm into the housing of the pump draining out through either of the two drain holes at the bottom...

Page 7: ...n a plas c support plate to the diaphragm 6 Pull the diaphragm out to its maximum travel Re move the slo ed head screw washer bu on and dia phragm from the plas c clevis Figure 9 Note If you plan to c...

Page 8: ...the holes in the housing Figure 12 Be sure that the dia phragm s outer lip sits in the groove running around the circumference of the pump body Figure 13 Note Ensure the pump body is installed in the...

Page 9: ...o remove and replace the other valve Removing the Valve 1 Disconnect the power 2 Place the pump assembly with the motor in a ver cal posi on 3 Remove the inlet manifold by loosening the hose clamps ho...

Page 10: ...e inspected and cleaned old valve between the pump body and the pump inlet flange taking care that the flat side of the valve is facing toward the pump body and the O rings are in place Figure 16 Fast...

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