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6720819898 C  11/2017

COMMISSIONING

GENERAL / USER INSTRUCTION

Before lighting the stove check with the installer that the installation 

work  and  commissioning  checks  described  above  have  been 

carried out correctly and that the chimney has been swept clean, 

is  sound  and  free  from  any  obstructions. As  part  of  the  stoves’ 

commissioning and handover the installer should have shown you 

how to operate the stove correctly.

EXTRACTOR FAN

There must not be an extractor fan fitted in the same room as the 

stove as this can cause the stove to emit smoke and fumes into 

the room.

AEROSOL SPRAYS

Do not use an aerosol spray on or near the stove when it is alight. 

USE OF OPERATING TOOLS 

Always use the operating tools provided when handling parts likely 

to be hot when the stove is in use.

CHIMNEY FIRES

If  the  chimney  is  thoroughly  and  regularly  swept,  chimney  fires 

should not occur. However, a chimney fire can occur, due to sooting 

and deposits of creosote in the chimney, if incorrect or wet wood is 

used. If a chimney fire does occur tightly close the doors and all the 

air inlets on the stove. This should cause the chimney fire to go out. 

If the chimney fire does not go out when the above action is taken 

then the fire brigade should be called immediately. Do not relight 

the stove until the chimney and flueways have been cleaned and 

inspected by an expert. The expert should check for the integrity of 

the chimney and carry out any remedial work before the chimney 

is put back into use.

APPROVED FUELS

Dry  well  seasoned  and  natural  wood,  (hardwood  preferred)  or 

Defra exempt mineral smokeless fuels. Information on fuel types 
can be found on www.gov.uk/smoke-control-area-rules

COMMISSIONING AND HANDOVER

Ensure all parts are fitted in accordance with the instructions.

On completion of the installation allow a suitable period of time for 

any  fire  cement  and  mortar  to  dry  out,  before  lighting  the  stove. 

Once  the  stove  is  under  fire  check  all  seals  for  soundness  and 

check  that  the  flue  is  functioning  correctly  and  that  all  products 

of  combustion  are  vented  safely  to  atmosphere  via  the  chimney 

terminal.

On completion of the installation and commissioning ensure that 

the operating instructions for the stove are left with the customer. 

Ensure to advise the customer on the correct use of the appliance 

and warn them to use only the recommended fuel for the stove.

Advise the user what to do should smoke or fumes be emitted from 

the stove. The customer should be warned to use a fireguard to BS 

8423:2002 (Replaces BS 6539) in the presence of children, aged 

and/or infirm persons.

These  instructions  together  with  those  in  the  instruction  booklet 

cover  the  basic  principles  to  ensure  the  satisfactory  installation 

of the stove, although detail may need slight modification to suit 

particular local site conditions. 

In  all  cases  the  installation  must  comply  with  current  Building 

Regulations,  Local Authority  Byelaws  and  other  specifications  or 

regulations as they affect the installation of the stove. It should be 

noted that the Building Regulations requirements may be met by 

adopting the relevant recommendations given in British Standards 

BS 8303, BS EN 15287-1:2007 as an alternative means to achieve 

an equivalent level of performance to that obtained following the 

guidance given in Approved Document J.

Please note that it is a legal requirement under England and Wales 

Building  Regulations  that  the  installation  of  the  stove  is  either 

carried  out  under  Local Authority  Building  Control  approval  or  is 

installed  by  a  Competent  Person  registered  with  a  Government 

approved Competent Persons Scheme.

CO ALARMS

Building regulations require that when ever a new or replacement 

fixed solid fuel or wood/ biomass appliance is installed in a dwelling 

a  carbon  monoxide  alarm  must  be  fitted  in  the  same  room  as 

the appliance. Further guidance on the installation of the carbon 

monoxide alarm is available in BS EN 50292:2002 and from the 

alarm  manufacturer’s  instructions.  Provision  of  an  alarm  must 

not  be  considered  a  substitute  for  either  installing  the  appliance 

correctly  or  ensuring  regular  servicing  and  maintenance  of  the 

appliance and chimney system.

Your installer should have fitted a CO alarm in the same room as 

the appliance. 

USE OF FIREGUARD 

When using the stove in situations where children, aged and/or infirm 

persons are present a fireguard must be used to prevent accidental 

contact with the stove. The fireguard should be manufactured in 

accordance with BS 8423:2002 (Replaces BS 6539).

HEALTH AND SAFETY PRECAUTIONS

Special care must be taken when installing the stove such that the 

requirements of the Health and Safety at Work Act are met.

HANDLING

Adequate facilities must be available for loading, unloading and site 

handling.

FIRE CEMENT

Some types of fire cement are caustic and should not be allowed to 

come into contact with the skin. In case of contact wash immediately 

with plenty of water.

ASBESTOS

This stove contains no asbestos. If there is a possibility of disturbing 

any asbestos in the course of installation then please seek specialist 

guidance and use appropriate protective equipment.

Summary of Contents for Worcester Greenstyle Hanbury 4

Page 1: ...Installation servicing and user instructions Multifuel Stove Defra Exempt Smokeless Fuel Greenstyle Hanbury 4 5 8 ...

Page 2: ...TO SYMBOLS AND SAFETY INSTRUCTIONS 3 2 APPLIANCE INFORMATION 4 3 USER INFORMATION 4 5 4 INSTALLATION 6 20 5 COMMISSIONING 21 6 USER INSTRUCTION 21 25 7 SERVICE AND SPARES 26 31 8 NOTES 32 33 9 COMMISSIONING CHECKLIST 34 10 SERVICE RECORD 35 ...

Page 3: ...WORDS AT THE START OF A WARNING INDICATE THE TYPE AND SERIOUSNESS OF THE ENSUING RISK IF MEASURES TO PREVENT THE RISK ARE NOT TAKEN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Symbol Meaning a numbered step in an action sequence a step in an action sequence a reference to a related part in the document or to other related documents a reference number to identify o...

Page 4: ...he operation of the stove APPLIANCE INFORMATION USER INFORMATION TECHNICAL DATA Hanbury 4 Hanbury 5 Hanbury 8 Height To Top Of Stove 546mm 583mm 621mm Height To Top Of Spigot 585mm 622mm 664mm Width 394mm 419mm 436mm Depth 325mm 341mm 440mm Weight 63kg 77kg 99kg Flue Pipe 127mm 127mm 127mm Nominal Thermal Output Wood 4 2kW 5 0kW 7 7kW Nominal Thermal Output Smokeless 4 3kW 5 0kW 7 5kW Fluegas Mass...

Page 5: ...eregulation Act 2015 Similarly in Scotland appliances are exempted by publication on a list by Scottish Ministers under section 50 of the Regulatory Reform Scotland Act 2014 In Wales and Northern Ireland these are authorised by regulations made by Welsh Ministers and by the Department of the Environment respectively The Hanbury 4 has been recommended as suitable for use in smoke control areas when...

Page 6: ...Remove the remaining top panel 3 Remove the baffle fastener card legs ash pan log guard glove and flue collar from inside the firebox of the stove FASTENER CARD INSTALLATION Contents List Qty Item 1 Baffle 1 Fastener Card 4 Legs 1 Ash Pan 1 Log Guard 1 Glove 1 Flue Collar 1 Ash PanTool ...

Page 7: ...rder of the above steps Note Clean the baffle regularly to ensure safe and efficient operation of the stove To locate the bottom of the baffle there is a H4 H5 or H8 depending on the model purchased cut into the bottom of the baffle along with two arrows When reinstalling the baffle be careful not to install the baffle upside down When correctly installed the H4 H5 or H8 cutout will rest on the re...

Page 8: ...lign the leg with the stove 2 Insert the provided A bolt and C washer 3 Repeat for the remaining three legs LEG LEVELERS Insert four A bolts into the bottom of the stove leg and adjust as needed for leveling REMOVING THE ASHPAN INSTALLATION A C A A ...

Page 9: ... two large notches The two large notches must face to the front of the stove or the grate will not correctly install 3 Install the left and right brick liners flip left brick liner to fit 4 Install the log retainer by sliding down into the slots located at the front of the door INSTALLATION Small Rear Notch Large Front Notc Small Rear Notch Large Front Notch ...

Page 10: ... Insert the rear brick liner into the unit through the front door 2 Next insert the right and left brick liners by sliding them down into the slots provided 3 Insert the grate 4 Slide the log retainer down into the slots located at the front of the door INSTALLATION ...

Page 11: ...rom the flue cover plate 2 Reach in through the front door of the stove and remove the three B bolts and C washers that are holding on the flue collar 3 Attach the flue collar to the rear of the unit with three B bolts and C washers 4 Attach the flue cover plate to the top of the stove with the three bolts and washers you previously removed B C B C B C B C ...

Page 12: ...e multifuel stove must not be connected to a hot air distribution system since an excessive accumulation of heat may occur Your stove has been tested to applicable international standards and therefore As a general rule it is always advisable for a stove to be installed upon a constructional hearth but in certain instances when only being used to burn wood and not in a recess it may be installed u...

Page 13: ... weight of the appliance and its chimney if the chimney is not independently supported Appliances should stand wholly above hearths made of non combustible board sheet material or tiles at least 12mm thick if the appliance is not to stand in an appliance recess or already on a constructional hearth in accordance with the paragraph below CONSTRUCTIONAL HEARTH Constructional hearths should have plan...

Page 14: ...a clearance of 50mm to non combustible material If this reduced clearance installation is performed it is critical to respect the clearances to any combustible materials in the proximity of this installation Combustible materials could include but not be limited to paint or a finish material on the non combustible materials Combustible materials would include these materials coming in contact with...

Page 15: ...ust be short and straight Any installation with a horizontal run of chimney pipe must conform to Document J To ensure a good draught the total length of the connecting flue pipe should never exceed 2 m Installation of a draught damper is not recommended Indeed with a controlled combustion multifuel stove the draught is regulated upon intake of the combustion air in the stove and not at the exhaust...

Page 16: ...ith access cover To chimney connection as detailed in building regulations Support as per chimney manufacture instructions 600mm min 1000mm max unsupported Elbow with access cover To chimney connection as detailed in building regulations Support as per chimney manufacture instructions TOP FLUE REAR FLUE INSTALLATION ...

Page 17: ...e separation of combustible material given in Building Regulations Approved Document J and also in these stove instructions If it is found that there is excessive draught in the chimney then a draught stabiliser should be fitted Fitting of a draught stabilizer will affect the requirement for the permanent air supply into the room in which the stove is fitted in accordance with Approved Document J ...

Page 18: ...uilding external surface such as its roof tiles or external walls 3 The clearances given for A or B as appropriate will also apply 150mm max Datum for vertical measurements The datum for vertical measurements is the point of discharge of the flue or 150mm above the insulation whichever is the lower Datum for horizontal measurements Adjacent building Regulated building A B C D weather surface Notes...

Page 19: ...e metal chimneys should be kept a suitable distance away from combustible materials Ways of meeting the requirements for chimneys designated to BS EN 1856 1 2003 comprise Locating the chimney not less than distance xx from combustible material where xx is defined in BS EN 1856 1 2003 as shown in the diagram below Where a chimney passes through a cupboard storage space or roof space providing a gua...

Page 20: ...ither a extend beyond the fluepipe by at least 1 5 x D or b make any path betweeb fluepipes and combustible material at least 3 x D long Air space of at least 12mm between non combustible shield and combustible material Plan with shield Indicates combustible material Protecting combustible material from uninsulated fluepipes for solid fuel appliances AIR REQUIREMENTS AND ASSESSING AIR PERMEABILITY...

Page 21: ...d be warned to use a fireguard to BS 8423 2002 Replaces BS 6539 in the presence of children aged and or infirm persons These instructions together with those in the instruction booklet cover the basic principles to ensure the satisfactory installation of the stove although detail may need slight modification to suit particular local site conditions In all cases the installation must comply with cu...

Page 22: ...soline or other flammable liquids should never be used to light the fire Before igniting the paper and kindling wood it is recommended that you warm up the chimney This is done in order to avoid back draught problems often due to negative pressure in the house If such is the case open a window slightly near the stove and twist together a few sheets of newspaper into a torch Light up this paper tor...

Page 23: ...ween 123 C and 270 C Below these temperatures the build up of creosote is promoted Above 300 C heat is wasted since a too large quantity is lost into the atmosphere REFUELING If there is insufficient burning material in the fire bed to light a new wood log excessive smoke emission can occur Refueling must be carried out onto a sufficient quality of glowing embers and ash approximately 25 mm deep E...

Page 24: ...the vast majority of the problems related to the operation of a wood stove is caused by the fact that the wood used was too damp or has dried in poor conditions These problems can be ignition problems creosote build up causing chimney fires low energy yield blackened stove windows incomplete log combustion Smaller pieces of wood will dry faster All logs exceeding 152mm in diameter should be split ...

Page 25: ... eight 8 screws and washers Remove glass and dispose of properly When replacing the glass you should change the glass gasket to make sure you keep it sealed To help with future removal of screws before reinstalling the glass clean the screws with light oil and coat with a high temperature anti seize grease Fit the new glass sealing rope onto the glass clamp Carefully wrap glass sealing rope around...

Page 26: ...26 6720819898 C 11 2017 HANBURY 4 SERVICE AND SPARES 3 2 1 4 6 8 12 13 14 9 11 12 10 5 5 7 15 19 20 21 22 16 17 18 ...

Page 27: ... 296 Multifuel Grate Frame 4kW 1 7 8 716 118 303 Leg 4kW 1 8 8 716 118 295 Ash Pan 4kW 5kW 1 9 8 716 118 289 Log Retainer 4kW 1 10 8 716 118 304 Air Slider Bottom Primary 4kW 1 11 8 716 118 297 Tool Ash Pan 1 12 8 716 118 235 Small Knob 1 13 8 716 118 287 Top Primary Air Slider 4kW 1 14 8 716 118 288 Air Wash Box 4kW 1 15 8 716 118 298 Door Assembly 4kW 1 16 8 716 118 302 Door Handle Knob Kit 1 17...

Page 28: ...28 6720819898 C 11 2017 HANBURY 5 SERVICE AND SPARES 14 13 12 13 9 8 11 10 7 3 5 6 4 23 15 1 2 13 12 1 21 23 16 20 18 22 19 17 ...

Page 29: ... Pan 1 13 8 716 118 235 Small Knob 1 14 8 716 118 308 Air Slider Top Primary 5kW 1 15 8 716 118 309 Air Wash Box 5kW 1 16 8 716 118 316 Door Assembly 5kW 1 17 8 716 118 302 Door Handle Knob Kit 1 18 8 716 118 301 Door Handle Kit 1 19 8 716 118 307 Door Pin Kit 2 20 8 716 118 346 Outer Door 5kW 1 21 8 716 118 319 Main Door Glass 5kW 1 22 8 716 118 300 Glass Clamp 4kW 5kW 2 23 8 716 118 320 Door Rop...

Page 30: ...30 6720819898 C 11 2017 HANBURY 8 14 13 12 13 9 8 11 10 7 3 5 6 4 23 15 1 2 13 12 1 21 23 16 20 18 22 19 17 SERVICE AND SPARES ...

Page 31: ...sh Pan 1 13 8 716 118 235 Small Knob 1 14 8 716 118 321 Top Primary Air Slider 8kW 1 15 8 716 118 322 Air Wash Box 8kW 1 16 8 716 118 330 Door Assembly 8kW 1 17 8 716 118 302 Door Handle Knob Kit 1 18 8 716 118 301 Door Handle Kit 1 19 8 716 118 307 Door Pin Kit 2 20 8 716 118 347 Door 8KW 1 21 8 716 118 334 Main Door Glass 8kW 1 22 8 716 118 331 Glass Clamp 8kW 2 23 8 716 118 335 Door Rope Seal 8...

Page 32: ...32 6720819898 C 11 2017 NOTES ...

Page 33: ...33 6720819898 C 11 2017 NOTES ...

Page 34: ...equirements oved Document J Appendix E Confirm you have commissioned and tested the appliance and assoc As the competent person responsible for the work described above I confirm that the appliance and associated work has been installed in accordance with and compl proved Documents J G L as applicable Signed __________________________________Print Name ________________________________Date __________...

Page 35: ... ____________________________________ Service 04 Date_________________________ Engineer Name _____________________________________ Company___________________________________________ Telephone No ______________________________________ Stove Inspected Chimney Swept Items Replaced ____________________________________ Service 05 Date_________________________ Engineer Name _____________________________...

Page 36: ...3 2445 S PAR ES 0330 123 9779 LITE R ATUR E 0330 123 9119 TR AINING 0330 123 0166 S ALES 0330 123 9669 Worcester Bosch Group Cotswold Way Warndon Worcester WR4 9SW Worcester Bosch Group is a brand name of Bosch Thermotechnology Ltd www worcester bosch co uk 6 720 819 898 C 11 2017 ...

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