Bosch Worcester Greenstyle Hanbury 4 Installation, Servicing And User Instructions Manual Download Page 2 | Manualshive

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6720819898 C 11/2017

CONTENTS

1. KEY TO SYMBOLS AND SAFETY INSTRUCTIONS .................................................................................... 3

2. APPLIANCE INFORMATION ........................................................................................................................ 4

3. USER INFORMATION .................................................................................................................................. 4-5

4. INSTALLATION ............................................................................................................................................. 6-20

5. COMMISSIONING ......................................................................................................................................... 21

6. USER INSTRUCTION ................................................................................................................................... 21-25

7. SERVICE AND SPARES ............................................................................................................................... 26-31

8. NOTES ...........................................................................................................................................................32-33

9. COMMISSIONING CHECKLIST ................................................................................................................... 34

10. SERVICE RECORD ...................................................................................................................................... 35

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Summary of Contents for Worcester Greenstyle Hanbury 4

Page 1: ...Installation servicing and user instructions Multifuel Stove Defra Exempt Smokeless Fuel Greenstyle Hanbury 4 5 8 ...

Page 2: ...TO SYMBOLS AND SAFETY INSTRUCTIONS 3 2 APPLIANCE INFORMATION 4 3 USER INFORMATION 4 5 4 INSTALLATION 6 20 5 COMMISSIONING 21 6 USER INSTRUCTION 21 25 7 SERVICE AND SPARES 26 31 8 NOTES 32 33 9 COMMISSIONING CHECKLIST 34 10 SERVICE RECORD 35 ...

Page 3: ...WORDS AT THE START OF A WARNING INDICATE THE TYPE AND SERIOUSNESS OF THE ENSUING RISK IF MEASURES TO PREVENT THE RISK ARE NOT TAKEN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Symbol Meaning a numbered step in an action sequence a step in an action sequence a reference to a related part in the document or to other related documents a reference number to identify o...

Page 4: ...he operation of the stove APPLIANCE INFORMATION USER INFORMATION TECHNICAL DATA Hanbury 4 Hanbury 5 Hanbury 8 Height To Top Of Stove 546mm 583mm 621mm Height To Top Of Spigot 585mm 622mm 664mm Width 394mm 419mm 436mm Depth 325mm 341mm 440mm Weight 63kg 77kg 99kg Flue Pipe 127mm 127mm 127mm Nominal Thermal Output Wood 4 2kW 5 0kW 7 7kW Nominal Thermal Output Smokeless 4 3kW 5 0kW 7 5kW Fluegas Mass...

Page 5: ...eregulation Act 2015 Similarly in Scotland appliances are exempted by publication on a list by Scottish Ministers under section 50 of the Regulatory Reform Scotland Act 2014 In Wales and Northern Ireland these are authorised by regulations made by Welsh Ministers and by the Department of the Environment respectively The Hanbury 4 has been recommended as suitable for use in smoke control areas when...

Page 6: ...Remove the remaining top panel 3 Remove the baffle fastener card legs ash pan log guard glove and flue collar from inside the firebox of the stove FASTENER CARD INSTALLATION Contents List Qty Item 1 Baffle 1 Fastener Card 4 Legs 1 Ash Pan 1 Log Guard 1 Glove 1 Flue Collar 1 Ash PanTool ...

Page 7: ...rder of the above steps Note Clean the baffle regularly to ensure safe and efficient operation of the stove To locate the bottom of the baffle there is a H4 H5 or H8 depending on the model purchased cut into the bottom of the baffle along with two arrows When reinstalling the baffle be careful not to install the baffle upside down When correctly installed the H4 H5 or H8 cutout will rest on the re...

Page 8: ...lign the leg with the stove 2 Insert the provided A bolt and C washer 3 Repeat for the remaining three legs LEG LEVELERS Insert four A bolts into the bottom of the stove leg and adjust as needed for leveling REMOVING THE ASHPAN INSTALLATION A C A A ...

Page 9: ... two large notches The two large notches must face to the front of the stove or the grate will not correctly install 3 Install the left and right brick liners flip left brick liner to fit 4 Install the log retainer by sliding down into the slots located at the front of the door INSTALLATION Small Rear Notch Large Front Notc Small Rear Notch Large Front Notch ...

Page 10: ... Insert the rear brick liner into the unit through the front door 2 Next insert the right and left brick liners by sliding them down into the slots provided 3 Insert the grate 4 Slide the log retainer down into the slots located at the front of the door INSTALLATION ...

Page 11: ...rom the flue cover plate 2 Reach in through the front door of the stove and remove the three B bolts and C washers that are holding on the flue collar 3 Attach the flue collar to the rear of the unit with three B bolts and C washers 4 Attach the flue cover plate to the top of the stove with the three bolts and washers you previously removed B C B C B C B C ...

Page 12: ...e multifuel stove must not be connected to a hot air distribution system since an excessive accumulation of heat may occur Your stove has been tested to applicable international standards and therefore As a general rule it is always advisable for a stove to be installed upon a constructional hearth but in certain instances when only being used to burn wood and not in a recess it may be installed u...

Page 13: ... weight of the appliance and its chimney if the chimney is not independently supported Appliances should stand wholly above hearths made of non combustible board sheet material or tiles at least 12mm thick if the appliance is not to stand in an appliance recess or already on a constructional hearth in accordance with the paragraph below CONSTRUCTIONAL HEARTH Constructional hearths should have plan...

Page 14: ...a clearance of 50mm to non combustible material If this reduced clearance installation is performed it is critical to respect the clearances to any combustible materials in the proximity of this installation Combustible materials could include but not be limited to paint or a finish material on the non combustible materials Combustible materials would include these materials coming in contact with...

Page 15: ...ust be short and straight Any installation with a horizontal run of chimney pipe must conform to Document J To ensure a good draught the total length of the connecting flue pipe should never exceed 2 m Installation of a draught damper is not recommended Indeed with a controlled combustion multifuel stove the draught is regulated upon intake of the combustion air in the stove and not at the exhaust...

Page 16: ...ith access cover To chimney connection as detailed in building regulations Support as per chimney manufacture instructions 600mm min 1000mm max unsupported Elbow with access cover To chimney connection as detailed in building regulations Support as per chimney manufacture instructions TOP FLUE REAR FLUE INSTALLATION ...

Page 17: ...e separation of combustible material given in Building Regulations Approved Document J and also in these stove instructions If it is found that there is excessive draught in the chimney then a draught stabiliser should be fitted Fitting of a draught stabilizer will affect the requirement for the permanent air supply into the room in which the stove is fitted in accordance with Approved Document J ...

Page 18: ...uilding external surface such as its roof tiles or external walls 3 The clearances given for A or B as appropriate will also apply 150mm max Datum for vertical measurements The datum for vertical measurements is the point of discharge of the flue or 150mm above the insulation whichever is the lower Datum for horizontal measurements Adjacent building Regulated building A B C D weather surface Notes...

Page 19: ...e metal chimneys should be kept a suitable distance away from combustible materials Ways of meeting the requirements for chimneys designated to BS EN 1856 1 2003 comprise Locating the chimney not less than distance xx from combustible material where xx is defined in BS EN 1856 1 2003 as shown in the diagram below Where a chimney passes through a cupboard storage space or roof space providing a gua...

Page 20: ...ither a extend beyond the fluepipe by at least 1 5 x D or b make any path betweeb fluepipes and combustible material at least 3 x D long Air space of at least 12mm between non combustible shield and combustible material Plan with shield Indicates combustible material Protecting combustible material from uninsulated fluepipes for solid fuel appliances AIR REQUIREMENTS AND ASSESSING AIR PERMEABILITY...

Page 21: ...d be warned to use a fireguard to BS 8423 2002 Replaces BS 6539 in the presence of children aged and or infirm persons These instructions together with those in the instruction booklet cover the basic principles to ensure the satisfactory installation of the stove although detail may need slight modification to suit particular local site conditions In all cases the installation must comply with cu...

Page 22: ...soline or other flammable liquids should never be used to light the fire Before igniting the paper and kindling wood it is recommended that you warm up the chimney This is done in order to avoid back draught problems often due to negative pressure in the house If such is the case open a window slightly near the stove and twist together a few sheets of newspaper into a torch Light up this paper tor...

Page 23: ...ween 123 C and 270 C Below these temperatures the build up of creosote is promoted Above 300 C heat is wasted since a too large quantity is lost into the atmosphere REFUELING If there is insufficient burning material in the fire bed to light a new wood log excessive smoke emission can occur Refueling must be carried out onto a sufficient quality of glowing embers and ash approximately 25 mm deep E...

Page 24: ...the vast majority of the problems related to the operation of a wood stove is caused by the fact that the wood used was too damp or has dried in poor conditions These problems can be ignition problems creosote build up causing chimney fires low energy yield blackened stove windows incomplete log combustion Smaller pieces of wood will dry faster All logs exceeding 152mm in diameter should be split ...

Page 25: ... eight 8 screws and washers Remove glass and dispose of properly When replacing the glass you should change the glass gasket to make sure you keep it sealed To help with future removal of screws before reinstalling the glass clean the screws with light oil and coat with a high temperature anti seize grease Fit the new glass sealing rope onto the glass clamp Carefully wrap glass sealing rope around...

Page 26: ...26 6720819898 C 11 2017 HANBURY 4 SERVICE AND SPARES 3 2 1 4 6 8 12 13 14 9 11 12 10 5 5 7 15 19 20 21 22 16 17 18 ...

Page 27: ... 296 Multifuel Grate Frame 4kW 1 7 8 716 118 303 Leg 4kW 1 8 8 716 118 295 Ash Pan 4kW 5kW 1 9 8 716 118 289 Log Retainer 4kW 1 10 8 716 118 304 Air Slider Bottom Primary 4kW 1 11 8 716 118 297 Tool Ash Pan 1 12 8 716 118 235 Small Knob 1 13 8 716 118 287 Top Primary Air Slider 4kW 1 14 8 716 118 288 Air Wash Box 4kW 1 15 8 716 118 298 Door Assembly 4kW 1 16 8 716 118 302 Door Handle Knob Kit 1 17...

Page 28: ...28 6720819898 C 11 2017 HANBURY 5 SERVICE AND SPARES 14 13 12 13 9 8 11 10 7 3 5 6 4 23 15 1 2 13 12 1 21 23 16 20 18 22 19 17 ...

Page 29: ... Pan 1 13 8 716 118 235 Small Knob 1 14 8 716 118 308 Air Slider Top Primary 5kW 1 15 8 716 118 309 Air Wash Box 5kW 1 16 8 716 118 316 Door Assembly 5kW 1 17 8 716 118 302 Door Handle Knob Kit 1 18 8 716 118 301 Door Handle Kit 1 19 8 716 118 307 Door Pin Kit 2 20 8 716 118 346 Outer Door 5kW 1 21 8 716 118 319 Main Door Glass 5kW 1 22 8 716 118 300 Glass Clamp 4kW 5kW 2 23 8 716 118 320 Door Rop...

Page 30: ...30 6720819898 C 11 2017 HANBURY 8 14 13 12 13 9 8 11 10 7 3 5 6 4 23 15 1 2 13 12 1 21 23 16 20 18 22 19 17 SERVICE AND SPARES ...

Page 31: ...sh Pan 1 13 8 716 118 235 Small Knob 1 14 8 716 118 321 Top Primary Air Slider 8kW 1 15 8 716 118 322 Air Wash Box 8kW 1 16 8 716 118 330 Door Assembly 8kW 1 17 8 716 118 302 Door Handle Knob Kit 1 18 8 716 118 301 Door Handle Kit 1 19 8 716 118 307 Door Pin Kit 2 20 8 716 118 347 Door 8KW 1 21 8 716 118 334 Main Door Glass 8kW 1 22 8 716 118 331 Glass Clamp 8kW 2 23 8 716 118 335 Door Rope Seal 8...

Page 32: ...32 6720819898 C 11 2017 NOTES ...

Page 33: ...33 6720819898 C 11 2017 NOTES ...

Page 34: ...equirements oved Document J Appendix E Conﬁrm you have commissioned and tested the appliance and assoc As the competent person responsible for the work described above I conﬁrm that the appliance and associated work has been installed in accordance with and compl proved Documents J G L as applicable Signed __________________________________Print Name ________________________________Date __________...

Page 35: ... ____________________________________ Service 04 Date_________________________ Engineer Name _____________________________________ Company___________________________________________ Telephone No ______________________________________ Stove Inspected Chimney Swept Items Replaced ____________________________________ Service 05 Date_________________________ Engineer Name _____________________________...

Page 36: ...3 2445 S PAR ES 0330 123 9779 LITE R ATUR E 0330 123 9119 TR AINING 0330 123 0166 S ALES 0330 123 9669 Worcester Bosch Group Cotswold Way Warndon Worcester WR4 9SW Worcester Bosch Group is a brand name of Bosch Thermotechnology Ltd www worcester bosch co uk 6 720 819 898 C 11 2017 ...

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