Bosch Rexroth SYHNC100-SEK 3 Series Operating Instructions Manual Download Page 6

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Bosch Rexroth AG

SYHNC100-SEK...3X | RE 30162-B/04.11

About this document

Abbreviations

1.3.4

The following abbreviations are used in this documentation:

Abbreviations

Table 5:

Abbreviation

Meaning

CAN

ontroller

REA

etwork

CPU

entral

rocessing

nit

I/O

nput/

utput

EMC

lectro

agnetic

ompatibility

HMI

uman

achine

nterface

HNC

ydraulic

umerical

ontrol

HNC ready for operation

ersonal

omputer

USB

niversal

erial

PELV

Protective Extra Low Voltage

Summary of Contents for Rexroth SYHNC100-SEK 3 Series

Page 1: ...RE 30162 B 04 11 Replaces 06 10 English Digital controller assembly for the secondary control of axial piston units Type SYHNC100 SEK 3X Operating Instructions ...

Page 2: ... making own evaluations and tests Our products are subject to a natural process of wear and aging This document as well as the data specifications and other information set forth in it are the exclusive property of Bosch Rexroth AG It may not be reproduced or given to third parties without our consent The cover shows a sample configuration The product supplied may therefore differ from the photo s...

Page 3: ...100 SEK 3X storage 21 6 Assembly 22 6 1 Installation conditions 22 6 2 Recommended accessories 23 6 3 SYHNC100 SEK 3X assembly 23 6 4 SYHNC100 SEK 3X mechanical assembly 25 7 Commissioning 36 7 1 First commissioning 36 7 2 Commissioning software WIN PED 6 6 36 7 3 Installation requirements 37 8 Operation 38 8 1 Software description 38 9 Maintenance and repair 39 9 1 Cleaning and care 39 9 2 Mainte...

Page 4: ... chapter f Safety instructions page 7 before working with the product Additional documentation 1 2 Documentations marked with the book symbol must be available to you before handling the product and must be complied with Table 1 Title Document number Document type Digital controller assembly SYHNC100 SEK 3X RE 30162 Technical data sheet Available on the Internet under www boschrexroth com Declarat...

Page 5: ...l word Meaning DANGER indicates a dangerous situation which may cause death or severe personal injuries if not avoided WARNING indicates a dangerous situation which may cause death or severe personal injuries if not avoided CAUTION indicates a dangerous situation which may cause minor or medium personal injuries if not avoided NOTE Damage to property The product or the environment could be damaged...

Page 6: ... this documentation Abbreviations Table 5 Abbreviation Meaning CAN Controller AREA Network CPU Central Processing Unit I O Input Output EMC Electromagnetic Compatibility HMI Human Machine Interface HNC Hydraulic Numerical Control OK HNC ready for operation PC Personal Computer USB Universal Serial Bus PELV Protective Extra Low Voltage ...

Page 7: ...ystem The product may be commissioned only if it is integrated in the machine system for which it is designed Observe the operating conditions and performance limits specified in the technical data The SYHNC100 SEK 3X is used for the closed loop control of speed and torque and for the open loop control of the torque of up to four mechanically coupled secondary controlled drives When using the unit...

Page 8: ... measures due to their professional training knowledge and experience as well as their understanding of the relevant conditions on secondary controlled drives pertaining to the work to be undertaken Qualified personnel must observe the rules laws relevant to the specific subject area applying to secondary controlled drives The operation of the SYHNC100 SEK 3X digital controller assembly requires t...

Page 9: ...sures against unintended access of persons Protective fences Protective grids Protective covers Light barrier If persons must access the danger zone during active control monitoring or measures must be provided for personal safety which are superior to the system These measures must be provided according to the specific data of the system and on the basis of the risk and failure analysis of the sy...

Page 10: ... protection list Scope of delivery 3 The scope of delivery includes Mating connector for X1S Type Phoenix Mini Combicon 3 pole Mating connector for X2D Type Phoenix Mini Combicon 12 pole Mating connector for X2A Type HD SUB 15 pole Mating connector for X8M Type HD SUB 15 pole Accessories such as interface cables and cable sets are not included in the scope of delivery and must be ordered separatel...

Page 11: ...en loop torque control For parameterization and diagnosis the PC software WIN PED 6 6 is used For process connection the SYHNC100 SEK 3X digital axis control is provided with digital and analog transducer interfaces and digital inputs outputs A bus system or switching and analog signals are available for the communication with the superior control For the use of the unit you moreover need superord...

Page 12: ...units 2 4 Component series 30 to 39 3X 30 to 39 unchanged technical data and pin assignment Software option S000 without Hardware option 00 no equipment Position transducer 1 A 2 x LVDT 1 x Incremental SSI standard D 4 x LVDT 2 x Incremental SSI standard Bus connection P PROFIBUS DP C CANopen 1 With 2 secondary units A has to be selected with 4 secondary units D has to be selected SYHNC100 SEK 3X ...

Page 13: ... reserved 5 reserved 6 reserved 7 CAN_H 8 reserved 9 reserved X7P PROFIBUS DP Pin 1 reserved 2 reserved 3 RxD TxD P 4 CNTR P 5 DGND 6 VP 7 reserved 8 RxD TxD N 9 reserved X1S Power Pin 1 GND 2 GND 3 18 30 V X3C X1S X7P C DP CANopen RS232 CPU power GND GND 18 30V 0 1 2 3 4 5 6 0 1 2 3 3V RUN BUS X8M1 X2D1 X2A1 AIO encoder slot1 1 2 3 4 5 6 7 8 9 10 11 GND DIO X8M2 X2D2 X2A2 AIO encoder slot2 1 2 3 ...

Page 14: ...UT 2 2 Ready for operation axis 2 sum error OUT 3 3 Axis 1 isolator valve control OUT 4 4 Axis 2 isolator valve control OUT 5 5 Open brake OUT 6 6 Controller active OUT 7 7 Speed 0 OUT 8 8 Torque 0 OUT 9 9 reserved OUT 10 10 Operating mode 0 n control 1 MD open loop closed loop control OUT 11 11 Swivel angle control active SLOT 1 X2A1 analog I O Signal Pin Description Vin 1 1 Torque command value ...

Page 15: ...rror reset IN 4 4 Open loop torque control IN 5 5 Closed loop torque control IN 6 6 Pressure OK IN 7 7 Open brake IN 8 8 reserved IN 9 9 reserved IN 10 10 reserved IN 11 11 reserved SLOT 2 X2A2 analog I O Signal Pin Description Vin 1 1 Speed command value signal 10 V Vin 1 2 Speed command value reference Vin 2 3 Actual pressure value signal 0 to 10 V pressure tapping point Vin 2 4 Actual pressure ...

Page 16: ... DP Pin 1 reserved 2 reserved 3 RxD TxD P 4 CNTR P 5 DGND 6 VP 7 reserved 8 RxD TxD N 9 reserved X1S Power Pin 1 GND 2 GND 3 18 30 V X3C X1S X7P C DP CANopen RS232 CPU power GND GND 18 30V 0 1 2 3 4 5 6 0 1 2 address baudrate 3 3V RUN BUS o n X8M1 X2D1 X2A1 AIO encoder slot1 1 2 3 4 5 6 7 8 9 10 11 GND DIO X8M2 X2D2 X2A2 AIO encoder slot2 1 2 3 4 5 6 7 8 9 10 11 GND DIO X8M3 X2D3 X2A3 AIO encoder ...

Page 17: ...T 2 2 Ready for operation axis 2 sum error OUT 3 3 Axis 1 isolator valve control OUT 4 4 Axis 2 isolator valve control OUT 5 5 Open brake OUT 6 6 Controller active OUT 7 7 Speed 0 OUT 8 8 Torque 0 OUT 9 9 reserved OUT 10 10 Operating mode 0 n control 1 MD open loop closed loop control OUT 11 11 Swivel angle control active SLOT 1 X2A1 analog I O Signal Pin Description Vin 1 1 Torque command value 1...

Page 18: ...VDT4 15 IW9 4 Pin 2 AWX4 Pin 2 SLOT 2 X2D2 digital I O Signal Pin Description OUT 1 1 Ready for operation axis 3 sum error OUT 2 2 Ready for operation axis 4 sum error OUT 3 3 Axis 3 isolator valve control OUT 4 4 Axis 4 isolator valve control OUT 5 5 reserved OUT 6 6 reserved OUT 7 7 reserved OUT 8 8 reserved OUT 9 9 reserved OUT 10 10 reserved OUT 11 11 reserved SLOT 1 X2A2 analog I O Signal Pin...

Page 19: ...rror reset IN 4 4 Open loop torque control IN 5 5 Closed loop torque control IN 6 6 Pressure OK IN 7 7 Open brake IN 8 8 reserved IN 9 9 reserved IN 10 10 reserved IN 11 11 reserved SLOT 3 X2A3 analog I O Signal Pin Description Vin 1 1 Speed command value signal 10 V Vin 1 2 Speed command value reference Vin 2 3 Actual pressure value signal 0 to 10 V pressure tapping point Vin 2 4 Actual pressure ...

Page 20: ...eserved 24V enc 14 24V 15 reserved reserved SLOT 4 X2D4 digital I O Signal Pin Description IN 1 1 reserved IN 2 2 reserved IN 3 3 reserved IN 4 4 reserved IN 5 5 reserved IN 6 6 reserved IN 7 7 reserved IN 8 8 reserved IN 9 9 reserved IN 10 10 reserved IN 11 11 reserved SLOT 4 X2A4 analog I O Signal Pin Description Vin 1 1 reserved Vin 1 2 reserved Vin 2 3 reserved Vin 2 4 reserved Cin 1 5 reserve...

Page 21: ...nstructions and comply with the environmental conditions for storage and transport which are detailed in the technical data of data sheet 30162 SYHNC100 SEK 3X storage 5 1 Proceed as follows in order to prepare the SYHNC100 SEK 3X for storage and further use Only use the geniune packaging for storage f Comply with the admissible storage temperature range of 20 C to 70 C f Protect the SYHNC100 SEK ...

Page 22: ...connectors under voltage Switch off power supply to the relevant system component before assembling f the unit or when connecting and disconnecting plug in connectors Installation conditions 6 1 For installing the product always observe the environmental conditions f specified in the data sheet RE 30162 NOTE The environment must be free from electrically conductive contamination acids bases corros...

Page 23: ...ve or insulating agents must be used f Ensure a maintenance friendly installation i e simple access to the f connection lines Free access to the connection side must be guaranteed Before installation note down the information on the nameplates If after the f installation nameplates are no longer visible or legible these data will be quickly available to you at any time Place of installation 6 3 1 ...

Page 24: ...ld strip and assembled SYHNC100 SEK 3X cable max length 2m Cables should have the actually required number of wires only If this is not f possible you must connect the wires and connect them to the earth on one side in the control cabinet Troubleshooting the system 6 3 6 In case of faults with the VT HNC100 signals you must check the troubleshooting of other electric components e g as follows Swit...

Page 25: ...allow for a safe seat on the top hat rail and the connection of the housing with the control cabinet s earthing system Connect Press down Engage SYHNC100 SEK 3X assembly on the top hat rail Fig 2 Contact points Top hat rail 35 mm TH 35 7 5 or TH 35 15 according to EN 60715 Contact points of the SYHNC100 SEK 3X for assembly on top hat rail Fig 3 By snapping the housing of the SYHNC100 SEK 3X on a c...

Page 26: ...xtensively to the potential of the control cabinet rear wall i e the earth The low impedance connection of the conductively coated DIN rail to the control cabinet rear wall is important SYHNC100 SEK 3X shield system 2 The cable shields are connected with the VT HNC100 housing via the HD SUB plug in connector The connection with the control cabinet rear wall is established via the housing and the D...

Page 27: ...iring diagram for analog or digital interface Fig 6 HD Sub connector high density 15 pole with solder bucket 1 D SUB housing 9 pole metal UNC mat no R900016918 2 Shrinkable tubing 30 mm 3 Cable Unitronic LiYCY 8 x 2 x 0 14 mm 4 2 approx 2 2 m Shrinkable tubing 40 mm 5 Wire end ferrules 6 NOTE Type and manufacturer of item 2 are binding housing dimensions 1 2 3 4 5 6 Provide litz wire with pos 6 wi...

Page 28: ...293 Pin C Pin 6 Cin 1 Pin 6 Ua1 GEL293 Pin H Pin 7 Cin 2 Pin 7 CLK Pin 8 Cin 2 Pin 8 Ua2 GEL293 Pin B Pin 9 reserved Pin 9 Data Pin 10 AGND Pin 10 0 V GEL293 Pin A Ground Pin 11 Vout 1 Pin 11 Data Pin 12 Vout 2 Pin 12 5 V GEL293 Pin F Pin 13 Cout 1 Pin 13 reserved Pin 14 24 Vsens Pin 14 24V Pin 15 reserved Pin 15 reserved 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Black Pink Grey pink Red blue White gree...

Page 29: ... Bosch Rexroth AG 29 44 Assembly Wiring instructions for pressure transducers 6 4 2 The figure shows a wiring example Screening is not taken into account See chapter 6 4 1 SYHNC100 SEK 3X wiring Wiring for pressure transducers Fig 7 ...

Page 30: ...30 44 Bosch Rexroth AG SYHNC100 SEK 3X RE 30162 B 04 11 Assembly Forwarding of a pressure transducer signal Fig 8 ...

Page 31: ...3 3 V Voltage supply of the SYHNC100 SEK 3X is OK RUN SYHNC100 SEK 3X has been initialized and is in RUN The LED flashes if the SYHNC100 SEK 3X has not been initialized or is defective BUS Field bus communication is OK CANopen 6 4 4 The CANopen interface as well as the operation of the SYHNC100 SEK 3X via CANopen is described in detail in the online help CANopen interface Fig 9 ...

Page 32: ...32 44 Bosch Rexroth AG SYHNC100 SEK 3X RE 30162 B 04 11 Assembly VT HNC100 address with CANopen Fig 10 Baud rate for CANopen Fig 11 ...

Page 33: ...YHNC100 SEK X Bosch Rexroth AG 33 44 Assembly PROFIBUS DP 6 4 5 The PROFIBUS DP interface as well as the operation of the SYHNC100 SEK 3X via CANopen is described in detail in the online help RROFIBUS DP interface Fig 12 ...

Page 34: ...Setting the address switch 6 4 6 The address switch is located at the front side of the housing of the SYHNC100 SEK 3X A binary setting of 1 to 127 addresses is possible In switch position 0 boot mode all data can be transferred Address setting for PROFIBUS DP Fig 13 ...

Page 35: ...RE 30162 B 04 11 SYHNC100 SEK X Bosch Rexroth AG 35 44 Assembly PROFIBUS DP baud rate Fig 14 ...

Page 36: ...available on the PC so that the SYHNC100 SEK 3X can be initialised and or the parameterization and diagnosis can be completed Further information on operation project planning programming and diagnosis of the control system with WIN PED 6 6 is available in the help menus of the program Commissioning software WIN PED 7 2 6 6 For commissioning and for later operation the user can apply the PC progra...

Page 37: ...S232 length 3 m material no R900776897 as well as an USB RS232 converter material no R901066684 are not included in the scope of delivery can however be ordered separately See chapter 6 2 Recommended accessories on page 23 HNC PC connection via serial interface 7 3 1 Establish the connection between the SYHNC100 SEK 3X and your PC as follows Connection and required accessories Fig 15 Make the SYHN...

Page 38: ...led the program you can start it by clicking on it f Operation 8 During normal operation the user does not need to intervene In case of mains failure during operation the SYHNC100 SEK 3X can be switched on again without any further measures and is then ready for operation Software description 8 1 The WIN PED software is described in the previous chapter 7 Commissioning ...

Page 39: ... defective lines f exchanged immediately Clean housing parts with a dry and dust free cloth f Maintenance 9 2 The maintenance of the SYHNC100 SEK 3X is limited to the cleaning of the surface in order to prevent dirt and humidity from entering the housing Regularly check the SYHNC100 SEK 3X for dirt and correct connections taking into account the environmental conditions Repair 9 3 The SYHNC100 SEK...

Page 40: ...oceed as follows to disassemble the SYHNC100 SEK 3X Pull off the connection lines and plugs f Release the SYHNC100 SEK 3X from the top hat rail f Press down Apply pressure and tilt out top down Disassembly of the SYHNC100 SEK 3X from the top hat rail Fig 16 Preparing the components for storage further use 10 3 Proceed as follows in order to prepare the SYHNC100 SEK 3X for storage and further use O...

Page 41: ...ße 8 97816 Lohr am Main Germany 11 3 Packagings Upon request reusable systems can be used for regular deliveries The materials for one way packagings are mostly cardboard wood and styrofoam These can be disposed of without any problems Due to ecological reasons one way packagings should not be used for returning products to us Materials used 11 4 Our products do not contain any hazardous materials...

Page 42: ... first Try to determine any changes of the entire system in which the product is integrated Were there any changes to the product s operating conditions or operating range Were there any changes or repair works on the entire system machine system electrics control or on the product If yes What were they Was the product or machine used as intended How did the malfunction become apparent Try to get ...

Page 43: ...h AG Service Industriehydraulik Industrial hydraulics Bgm Dr Nebel Str 8 97816 Lohr am Main Germany http www boschrexroth com service Email service boschrexroth de Contact person for support 15 1 2 Bosch Rexroth AG Zum Eisengießer 1 97816 Lohr am Main Germany Phone 49 93 52 18 11 32 Fax 49 93 52 18 33 63 Email support nc system boschrexroth de ...

Page 44: ...th AG Hydraulics Zum Eisengießer 1 97816 Lohr am Main Germany Phone 49 9352 18 0 Fax 49 9352 18 23 58 info boschrexroth de www boschrexroth com Subject to change without notice Printed in Germany RE 30162 B 04 11 ...

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