Bosch Rexroth IndraControl XFE 01.1 Series Operating Manual Download

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IndraControl

XFE 01.1

Extension Modules Profibus, RT-Ethernet, Sercos, CAN

Operating Manual

R911345570, Edition 06

Summary of Contents for Rexroth IndraControl XFE 01.1 Series

Page 1: ...IndraControl XFE 01 1 Extension Modules Profibus RT Ethernet Sercos CAN Operating Manual R911345570 Edition 06 ...

Page 2: ... rights Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this documentation and the availability of the product DOK CONTRL XFE EXTMOD IT06 EN P DC AE EPI5 MaKo MePe b974777df26ff0910a347e820d4a3d27 1 en_US ...

Page 3: ...afety alert symbol 8 3 3 Symbols used 9 4 Intended use 9 5 Spare parts accessories and wear parts 9 5 1 Power connectors 24 V 9 5 2 Connector set for the CAN module 9 5 3 Bus base module 9 5 4 End clamp 10 5 5 Wear parts 10 6 Ambient conditions 10 7 Technical data 11 7 1 General technical data 11 7 2 Voltage supply and current consumption 11 7 2 1 Electrical isolation and isolation of the voltage ...

Page 4: ... the control and for the extension modules 23 10 5 4 24 V voltage supply 24 11 Commissioning 24 11 1 Commissioning notes 24 11 2 IT security 24 12 Device description 25 12 1 General information 25 12 2 LEDs on extension modules 25 12 3 LEDs on the XD1 plug 26 13 Error causes and troubleshooting 27 13 1 Error messages of the status LEDs 27 13 1 1 Error cases after commissioning the CAN module 28 14...

Page 5: ... groups refer to the present documentation Example In the product phase Mounting assembly installation the target group Mechanic electri cian can execute the activity install using this documentation Presales Aftersales Selection Mounting assembly installation Engineering Commissioning Operation Decommissioning Product phases Target groups Activities Design engineer Programmer Technologist Process...

Page 6: ...starts with XFE01 1 FB The type code specifications are located on the type plate of the module Also refer to Chapter 2 1 Product identification and type plate on page 7 1 4 Related documents Table 2 Related documents Title Part number and document type IndraControl XM21 XM22 Controls R911340667 Operating Instructions IndraControl XM42 Controls R911345566 Operating Instructions For related documen...

Page 7: ...r Hotline 49 9352 405060 14 N 0 6 A I UN 15 DC 24 V 10 MNR R911172531 2 AA0 4 FI 001 5 7260 6 7 SN 7260007123456BC 8 9 FD 12W16 1 Rexroth 16 channels Wire Range 24 16 2700729 Fig 2 Exemplary type plate 1 Word mark 2 Part number 3 Device name 4 State of revision 5 Functional index 6 Plant number 7 Serial number 8 Serial number as barcode 9 Manufacturing date yyWww 10 CE conformity marking 11 Compan...

Page 8: ...afety alert symbol The safety instructions in this documentation contain specific signal words danger warning caution notice and if necessary a safety alert symbol according to ANSI Z535 6 2006 The signal word draws attention to the safety instruction and indicates the risk potential The signal graphics warning triangle with exclamation mark added in front of the signal words Danger Warning and Ca...

Page 9: ...al description The extension modules can be used for complex connections to controls that cannot be operated at the S20 bus such as interface modules to Profinet Profibus CAN and Sercos or Safety connection The extension modules may only be operated under the mounting and installation conditions the position and the specified ambient conditions temperature degree of protection humidity EMC etc spe...

Page 10: ... DIN EN 61131 2 Condensation not allowed Mechanical strength Vibration stress Oscillations sinusoidal in all three axes acc to DIN EN 60068 2 6 5 9 Hz with an amplitude of 3 5 mm 9 150 Hz with 5 g peak acceleration Broadband noise acc to DIN EN 60068 2 64 5 20 150 Hz with 0 572 g 5 h per axis Shock stress Shock resistance in all three axes acc to DIN EN 60068 2 27 11 ms semi sinusoidal 30 g Overvo...

Page 11: ...fer to the section Installation notes This is a product that corresponds to the limit values of the emitted interference of class A industrial environments This is a product that does not correspond to the limit values of the emitted interference of class B residential area and small enterprises When using the product in residential areas or small enterprises the operator has to take actions to pr...

Page 12: ...24 V supply with FE to XF41 DC 1200 V 1 min XF40 to XF41 DC 1200 V 1 min Sercos extension module 24 V supply with FE to XF3 DC 1200 V 1 min 24 V supply with FE to XF4 DC 1200 V 1 min XF3 to XF4 DC 1200 V 1 min CAN extension module 24 V supply to XF70 DC 1200 V 1 min 24 V supply to XF71 DC 1200 V 1 min 24 V supply to FE DC 1200 V 1 min XF70 to FE DC 1200 V 1 min XF71 to FE DC 1200 V 1 min XF70 to X...

Page 13: ...ectromagnetic compatibility EMC Standard Title Edition DIN EN 61000 6 4 Electromagnetic compatibility EMC Part 6 4 Generic standards Emission standard for indus trial environments September 2011 DIN EN 61000 6 2 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial envi ronments March 2006 Loss of CE conformity due to modifications at the device CE marking applies on...

Page 14: ...Bureau of Shipping DCTC_30826 002 RINA Registro Italiano Navale DCTC_30826 003 LR Lloyd s Register DCTC_30826 004 BV Bureau Veritas DCTC_30826 005 BSH Bundesamt für Seeschifffahrt und Hydrographie DCTC 30826 006 The certificates are stored in our Internet portal Go to our Internet site www boschrex roth com and select the country specific section To search for certificates enter one of the above m...

Page 15: ...ocket 8 pin RJ45 plug 8 pin XF40 Ethernet RJ45 socket 8 pin RJ45 plug 8 pin Profibus extension module XF8 Profibus D SUB socket 9 pin D SUB plug 9 pin Sercos extension module XF3 Ethernet RJ45 socket 8 pin RJ45 plug 8 pin XF4 Ethernet RJ45 socket 8 pin RJ45 plug 8 pin CAN extension module XF70 CAN CAN cable 4 pin CAN cable 4 pin XF71 CAN CAN cable 4 pin CAN cable 4 pin Fallback pushbutton Table 9 ...

Page 16: ...n direct plug in tech nology Conductor cross section Rigid or flexible 0 2 mm2 to 1 5 mm2 Conductor cross section AWG 24 to 16 10 Mounting dismounting and electric installation 10 1 Housing dimensions of the XFE module 122 4 126 5 52 4 35 41 6 50 8 1 2 61 2 54 8 Fig 5 Housing dimensions The dimensions depend on the respective extension module Mounting rail TH 35 7 5 acc to DIN EN 60715 Mounting ra...

Page 17: ...xtension modules and the extension bus base modules as described in this chapter Install the extension modules on a horizontally mounted mounting rail The fastening distance of the mounting rails may not exceed 200 mm This distance is required to ensure stability while mounting and dismounting the control or the extension modules 200 _ Fig 6 Mounting rail fastening in mm NOTICE Electronic damage d...

Page 18: ...icient cooling Refer to the operating instructions of the XM control see 30 mm 30 mm 100 mm 100 mm 30 mm Fig 7 Minimum distances for the circulation of ambient air In case of a several line design the supply air has to be measured under each line and its limit value has to be observed For information on ambient temperatures refer to Additionally provide sufficient distance for mounting dismounting...

Page 19: ...l bus base module 10 3 1 Mounting extension bus base modules 1 Press the extension bus base modules for the extension modules on the top hat rail on the left next to the control bus base module until all latchings are safely closed see A in the following figure 2 Move the first extension bus base module see B to the right and connect the extension bus base module with the bus base module of the co...

Page 20: ...ect the control including its components from voltage Connect the voltage only after the control and its components have been set up 10 4 1 Removing extension module from top hat rail 1 Remove the left end clamp 2 Use a suitable tool e g slotted screwdriver and put it first into the upper and then into the lower disengaging mechanism base latch of the control and disengage the control see A in the...

Page 21: ...ve connector insulation etc 10 5 2 External power supply unit All control components are supplied from 24 V voltage supplies Use the Bosch Rexroth power supply unit VAP01 1H W23 024 010 NN part number R911171065 for the logic supply For further information on the external power supply unit and on the creation of overvoltage categories refer to the documentation of the power supply unit All lines o...

Page 22: ...on modules Connect the voltage supply to the XD1 plugs of the XMx control and then bridge the cables to the power connectors XD1 of the extension modules refer to Fig 11 Mandatory voltage supply on page 22 Other connection variants are not permitted 122 4 126 5 52 4 35 41 6 50 8 1 2 61 2 54 8 Fig 11 Mandatory voltage supply 24 V voltage supply Top hat rail Extension module XM2x control S20 Module ...

Page 23: ...Module 10 5 3 Voltage supply for the control and for the extension modules The control is supplied via the XD1 plug Connect the power connector with cables with a conductor cross section of AWG 16 1 5 mm2 Observe the color coding of the plugs Only the XA CN01 power connector is permitted to connect the 24 V supply voltage see Chapter 5 1 Power connectors 24 V on page 9 Mounting dismounting and ele...

Page 24: ...e Chapter 1 4 Related documents on page 6 When commissioning the extension module CAN the internal programmable function block is loaded After successful loading the LED ON is green at the voltage plug Then the internal programmable function blocks of the control XMx are loaded If these function block have been loaded successfully as well the display ON is green at the voltage supply plug of the c...

Page 25: ... operating state of the extension module are located on its front LEDs LEDs LEDs Fig 14 LED displays of the extension modules Table 12 RT Ethernet extension module LED Color Function S Orange LED is cyclically on Data is sent L Green LED is permanently on Connection present SF Red LED off No error BF Red LED off No error Table 13 Profibus extension module LED Color Function Stat Green LED is perma...

Page 26: ...rt 3 Indicator Specification RUN Green LED displays the bus state acc to the CANopen standard CiA 303 Part 3 Indicator Specification For the error displays of the LEDs refer to Chapter 13 1 Error messages of the status LEDs on page 27 The LEDs are displayed as described after the control startup and after the initialization of the extension modules 12 3 LEDs on the XD1 plug PW UL ON Fig 15 LEDs on...

Page 27: ... ON LED is off Internally programmed function block is not loaded UL LED is off 24 V voltage errors 24 V supply voltage is not connected 24 V supply voltage is connected with reverse polarity Table 18 RT Ethernet Profinet Ethernet IP LED LED display Cause S LED is off No data is sent L LED is off No connection present SF Red Master and slave LED flashes 1 Hz 3 s The DCP signal service is triggered...

Page 28: ...signal an error state Check whether additional diagnostic information in available in the diagnostic log Table 19 Profibus LED LED display Cause Stat LED is acycli cally on Module not configured BF LED is perma nently on No connection LED flashes Slave diagnostics Table 20 Sercos LED LED display Cause S LED is off No data is sent L LED is off No connection present Table 21 CAN LED LED display Caus...

Page 29: ... loads a backup data set Release the Fallback pushbutton Perform this step for all extension modules whose display LED ON was not on After com pleting that for all extension modules the display LED ON of the XMx control is on The XMx control can only start if all connected extension modules started without any errors If the LED ON is not on at a connected extension module with Fallback mode active...

Page 30: ...30 36 IndraControl XFE 01 1 Type code Bosch Rexroth AG R911345570 Edition 06 15 Ordering information 15 1 Type code Fig 16 Type code ...

Page 31: ... from remains such as oil grease or other impurities Furthermore the products returned for disposal must not contain any undue foreign substances or external components Send the products free of charge to the following address Bosch Rexroth AG Electric Drives and Controls Bürgermeister Dr Nebel Straße 2 97816 Lohr am Main Germany 16 2 Packaging The packaging material consists of cardboard plastics...

Page 32: ...9352 18 4941 Email service svc boschrexroth de Internet http www boschrexroth com Additional information on service repair e g delivery addresses and training can be found on our internet sites Service worldwide Outside Germany please contact your local service office first For hotline numbers refer to the sales office addresses on the internet Preparing information To be able to help you more qui...

Page 33: ... 10 End clamps 17 Error causes 27 Extension bus bus base module 9 H Hazard warnings 8 Helpdesk 32 Hotline 32 Housing dimensions 16 I Identification 7 Installation notes 17 Installation electric 21 Intended use 9 Interfaces 14 Isolation 12 IT security 24 L LEDs 25 26 M Maintenance 29 Marine certification 14 Minimum distances 18 Mounting 16 18 Mounting bus base modules 19 Mounting location 17 Mounti...

Page 34: ...XFE 01 1 Bosch Rexroth AG R911345570 Edition 06 T Target groups 5 Technical data 11 Troubleshooting 27 Type code 30 Type plate 7 U UL CSA certified 13 Use intended 9 V Voltage supply 11 23 24 W Warnings 8 Wear parts 9 10 ...

Page 35: ...35 36 IndraControl XFE 01 1 Bosch Rexroth AG R911345570 Edition 06 ...

Page 36: ...Bosch Rexroth AG P O Box 13 57 97803 Lohr a Main Germany Bgm Dr Nebel Str 2 97816 Lohr a Main Germany Tel 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911345570 R911345570 ...

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