Bosch Rexroth ctrlX CORE X7 Operating Instructions Manual Download Page 1

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ctrlX CORE

Controls

Operating Instructions

R911419122, Edition 01

Summary of Contents for Rexroth ctrlX CORE X7

Page 1: ...ctrlX CORE X7 Controls Operating Instructions R911419122 Edition 01 ...

Page 2: ...roperty rights Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this documentation and the availability of the product DOK XCORE X7 IT01 EN P ToLu MaKo MePe f8ded54c096fa61f0a347e887f1236a2 1 en_US ...

Page 3: ...3 2 Explaining signal words and the safety alert symbol 9 3 3 Symbols used 10 3 4 Explaining the signal alert symbol on the device 10 4 Intended use 10 4 1 General information on the intended use 10 5 Spare parts accessories and wear parts 11 5 1 Power connector 24 V 11 5 2 SD card 11 5 3 RJ45 cable 11 5 4 End clamp 11 5 5 Fan unit 11 5 6 Endcover 11 5 7 License dongle 11 5 8 Wear parts 12 5 8 1 R...

Page 4: ... 27 10 3 1 Mounting the fan 28 10 4 Dismounting the control 28 10 4 1 Dismounting steps 29 10 4 2 Dismounting the fan 29 10 5 Electric installation 30 10 5 1 External power supply unit 30 10 5 2 Power connector XD10 30 10 5 3 24 V voltage supply 31 10 5 4 Grounding 33 10 5 5 Shielding 33 11 Commissioning 34 11 1 IT security 34 11 2 Commissioning steps 34 11 2 1 General information 34 11 3 Safe dec...

Page 5: ...nse information 40 12 13 1 General information 40 13 Error causes and troubleshooting 41 13 1 General information 41 14 Maintenance 41 14 1 General maintenance information 41 14 2 Scheduled maintenance tasks 41 14 3 Battery change 41 15 Ordering information 42 15 1 General information on the ordering information 42 15 2 Type code 43 15 3 Accessories and spare parts 43 16 Disposal 44 16 1 General i...

Page 6: ...ineer Programmer Technologist Process specialist Select Prepare Design Construct Mechanic electrician Unpack Mount Install Programmer Commissioning engineer Parameterize Program Configure Simulate Technologist Process specialist Optimize Test Machine operator Maintenance technician Service Operate Maintain Remove faults Create the NC program Mechanic electrician Disposal company Dismount Dispose F...

Page 7: ... 2 Related documentation Title Part number and document type Security Manual Electric Drives and Controls R911342562 Project Planning Manual Rexroth IndraControl VAU 01 1 UPS with Communication Interface R911336867 Operating Instructions 1 5 Customer feedback Customer requests comments or suggestions for improvement are of great importance Please email your feedback on the documentations to Feedba...

Page 8: ...ratories Inc mark 4 CE conformity mark 5 QR or data matrix code Rexroth 2D code 6 Type code 7 Product 8 Trademark 9 Plant number 10 Manufacturing date 11 Part number 12 State of revision 13 Serial number 14 Rated voltage 15 Rated current 16 MAC address Ethernet ID 17 Free text on the MAC address 18 MAC code 2D code data matrix 19 EtherCAT 20 S mark logo 21 KCs mark 22 Service hotline number 23 EAC...

Page 9: ...bol The safety instructions in this documentation contain specific signal words danger warning caution notice and if necessary a safety alert symbol according to ANSI Z535 6 The signal word draws attention to the safety instruction and indicates the risk potential The signal graphics warning triangle with exclamation mark added in front of the signal words Danger Warning and Caution refer to hazar...

Page 10: ... that are not expressly men tioned must neither be attached nor connected The same applies to cables and lines Only to be operated with the component configurations and combinations expressly defined and with the software and firmware specified in the corre sponding functional description Typical areas of application of the control Handling and assembly systems Packaging and food processing machin...

Page 11: ...Description SUP M01 ENDHALTER R911170685 2 pieces of snap on end brackets for 35 mm NS 35 7 5 support rail width 9 5 mm 5 5 Fan unit Ordering code Part number Description COOLING CTRL UNIT R911417624 Fan unit 5 6 Endcover Ordering code Part number Description XACC 2 ENDCOVR R911412178 Endcover 5 7 License dongle The license dongle allows to easily transmit licenses between ctrlX controls The licen...

Page 12: ...00 hours The fan unit then needs to be replaced For the ordering data refer to Chapter 5 5 Fan unit on page 11 6 Ambient conditions 6 1 Ambient conditions of the ctrlX CORE Ambient temperature during operation Up to 2 000 m 25 C to 55 C 2 000 m to 3 000 m 25 C to 50 C 3 000 m to 4 000 m 25 C to 45 C 4 000 m to 5 000 m 25 C to 40 C Ambient temperature during storage and transport 40 C to 70 C Opera...

Page 13: ...corrosion avoid sulphurous gases e g sulphur dioxide SO2 and hydrogen sulphide H2S The product is not resistant against these gases NOTICE Failure of the product due to overheating To avoid overheating and to ensure a smooth operation of the product sufficient air has to circulate according to the minimum distances specified see Fig 9 This is a product that corresponds to the limit values of the e...

Page 14: ... I O modules if UL 24 V Max power consumption of the control from UL at a nominal voltage of 24 V Typ 40 8 W without I O modules if UL 24 V 112 8 W max with 3 A for I O modules if UL 24 V Current consumption UP Typ 5 mA without I O modules 8 A max at UP 24 V Power consumption from UP Typ 0 12 W without I O modules 192 W max at UP 24 V Reverse polarity protection of the supply voltage UL and UP Pre...

Page 15: ... Standards used Normes appliquées Norm Standard Norme Bedeutung Meaning Signification Ausgabe Edition Édition DIN EN 60204 1 Sicherheit von Maschinen Elektrische Ausrüstung von Maschinen Safety of machinery Electrical equipment of machines Sécurité des machines Equipement électrique des machines 2019 DIN EN 61131 2 Speicherprogrammierbare Steuerungen Teil 2 Betriebsmittelanforderungen und Prüfunge...

Page 16: ...201 Particular Requirements for Control Equipment 2014 8 2 CE marking 8 2 1 Declaration of conformity The electronic products described in the present operating instructions comply with the requirements and the target of the following EU directive and with the following harmonized European standards Table 4 Normen zur elektromagnetischen Verträglichkeit EMV Standards for electromagnetic compatibil...

Page 17: ...an be combinations or extension stages with a limited or missing certification Thus verify the registration according to the UL marking on the device Loss of UL CSA conformity due to modifications at the device UL and CSA marking applies only to the device upon delivery After modifying the device verify the UL and the CSA conformity To guarantee a UL CSA compliant operation the following condition...

Page 18: ... 7 8 9 11 3 10 Fig 4 Interfaces Table 5 Control interfaces No Name Connection type Connector type integrated Mating connector and cable From outside XF01A XF01B XF01C USB host USB 3 1 USB socket Type C USB plug Type C CF01 Slot for SD card SD card Local bus interface for EtherCAT GB01 Battery case XD10 24 V plug UL UP 4 pin 4 pin ...

Page 19: ...l bus interface EtherCAT of ctrlX COREPLUS X7 The local bus connected to the ctrlX COREPLUS at the right is a 100 MBit s LVDS EtherCAT bus and the cycle time between 1 ms and 10 ms The ctrlX COREPLUS can be extended with up to 20 ctrlX I O modules The number of connectable modules depends on the total current consumption of the ctrlX I O modules The ctrlX COREPLUS can provide up to 3 A for the cur...

Page 20: ... objects Index hex Name 1000 Device type 1001 Error register 1008 Device name 1009 Hardware version 100A Software version 1018 Identify 10F1 Error settings 10F3 Diagnosis history 10F8 Timestamp object 1Ann PDO Mapping TxPDO 1C00 Sync manager type 1C12 Sync manager 2 assignment 1C13 Sync manager 3 assignment 1C33 SM input parameter F000 Modular device profile Objects with a module specific design a...

Page 21: ...UL Voltage Uint16 mV 6010 02 UL Current Uint16 mA 6020 State 6020 01 UP Undervoltage Bit W 0x3420 6020 02 UP Overvoltage Bit W 0x3410 6020 03 UP Overcurrent Bit E 0x2316 6020 04 UL Undervoltage Bit W 0x3421 6020 05 UL Overvoltage Bit W 0x3411 6020 06 UL Overcurrent Bit E 0x2315 8000 System info 8000 01 Temperature Int16 W 0x4210 0x4220 0 1 C 8000 02 Power logic used Uint16 mW 8000 03 Power logic a...

Page 22: ...oE These are shown as the indices 6000 6010 and 6020 hex Word 0 UP Voltage Word 1 UP Current Word 2 UL Voltage Word 3 UL Current Only the current consumption of the infeed terminal typ 50 mA and the I O modules 3 A max is measured In addition to the transferred measured value the ctrlX COREPLUS consumes more than shown here Word 4 0 1 2 3 4 5 6 15 UP Undervoltage UP Overvoltage UP Overcurrent UL U...

Page 23: ...Length Rights Meaning 10F3 Diagnosis history Diagnostic statistics 01 Maximum messages UINT8 1 R Maximum number of messages 02 Newest message UINT8 1 R Latest message 03 Newest acknowledged mes sage UINT8 1 R W Latest confirmed message Writing 0 deletes the messages in the ring memory 04 New messages available Boolean 0 1 R New message available 05 Flags UINT8 2 R W Setting of the object response ...

Page 24: ...w 10 2 Installation notes NOTICE Destruction of the device due to electrostatic discharge The device contains components that can be damaged or destroyed by electrostatic discharge Comply with the required safety measures against electrostatic discharge ESD acc to EN 61340 5 1 when operating the control ...

Page 25: ...s connection to the functional earth is sufficient Only use a support rail with an design height of 7 5 mm corresponds to TH 35 7 5 acc to EN 60715 The fastening distance of the support rails may not exceed 200 mm This distance is required to ensure stability while mounting and dismounting the control 200 _ Fig 7 Support rail fastening in mm Mounting position To ensure air cooling in the device by...

Page 26: ...ces to avoid the coupling of interferences Observe the bending radii of the cables when routing The cabling of the Ethernet wires may not leave the building Use strain reliefs for all cables and place them the closest possible to the connection of the control Install the control only horizontally on a support rail attached to a wall Keep the maximum possible distance from interference sources Prov...

Page 27: ...port rail adequately Connect the support rail to a functional ground Mount the control on the support rail as the support rail is also used for heat dissipation and grounding Install the control in a control cabinet or an appropriate housing NOTICE Control not fixed due to clamped support arm mounting Before mounting ensure that the support arm mounting of the control is not in open position If re...

Page 28: ...0 mounting cycles 10 3 1 Mounting the fan 1 Engaging hook at the rear side of the fan 2 Hinge down the fan until the locking hook is engaged at the front of the control 1 2 2 Fig 11 Fan mounting 10 4 Dismounting the control For dismounting use a common tool such as a slotted screwdriver with a 2 5 mm blade ...

Page 29: ...irst ctrlX IO terminal from the ctrlX COREPLUS if required 3 Use a suitable tool e g slotted screwdriver and put it into the lower disengaging mechanism base latch of the control and disengage the control see A in the following figure The base latch is locked in the open position 4 Remove the control vertically to the support rail see B in the following figure B B A A A Fig 12 Removing the control...

Page 30: ...se of an error All lines of the 24 V voltage supply have to be routed separately from lines carrying higher voltages All peripherals such as digital sensors or actuators connected to the interfaces of the control also have to comply with the criteria of safety separated circuits The 24 V voltage supply can be grounded For more detailed information refer to the docu mentation of the power supply un...

Page 31: ... at least 60 C Use freely routed 1 wire cables The wire distance has to be at least the wire diameter The stripping length is 8 mm To use stranded cables without wire end ferrules twist the strand between 180 and 360 The stripped area has to be 8 mm after twisting If stranded cables are introduced keep the pushbutton of the push in terminal pressed To remove the cables press the pushbutton of the ...

Page 32: ...l of UL and GND UL feeding as well as UP and GND UP feeding does not damage the device However the control does not start and the status displays are not on Setup with electrical isolation Provide electrical isolation between the logic supply UL and the periphery supply UP of the I O terminals acc to DIN EN 60204 1 Accordingly the voltage UL 24 V logic voltage at the control is electrically isolat...

Page 33: ...ctional earth Only the functional earth FE is used for the device The functional earth is only used to discharge disturbances For individuals the functional earth is not intended as protection against electric shock The control is grounded via the support rail The support rail on which the control is mounted has to be mounted to a grounded metal carrier e g the rear panel of the control cabinet Th...

Page 34: ...e device proceed as follows 1 Mount the control For details refer to Chapter 10 2 Installation notes on page 24 2 Connect the voltage supply to the XD10 connection of the control Refer to Chapter 10 5 2 Power connector XD10 on page 30 11 3 Safe decommissioning 11 3 1 Notes on safe decommissioning To securely decommission the ctrlX CORE control with regard to IT security delete all user data on the...

Page 35: ...he ctrlX CORE has sufficient computing performance for complex control tasks The Linux based operating system is open for the integration of all ctrlX CORE runtime and ctrlX CORE engineering apps from the ctrlX WORKS function module kit and other further customized apps A central ctrlX Data Layer is used to exchange the communication between the apps in realtime and non realtime The onboard EtherC...

Page 36: ...HMI engineering port ctrlX CORE status LED 3 USB 3 1 type C Display port 12 2 Status displays To diagnose errors there are two status displays on the ctrlX COREPLUS The ctrlX CORE status LED and the device status LED The following functions are assigned to the ctlrX CORE status LED when the system firmware is running Table 9 Status LED State Color Control in Run state Green GN Control in Stop stat...

Page 37: ... is blue GN LED is green RD LED is red WH LED is white YE LED is yellow A new status is only displayed after the previous flashing cycle elapsed A change in status can thus be delayed up to two seconds 12 2 1 Status display at the power connector XD10 ctrlX COREPLUS The voltages UL and UP applied at the connecting points are signaled via an own green LED next to the respective red pusher Off Volta...

Page 38: ... the app and the license for unlocking purposes please contact the Bosch Rexroth Service NOTICE Limitation of the security functions and the loss of the device warranty by unlocking the Secure Boot mechanism Unlocking the Secure Boot mechanism is at own risk The productive device use is not supported anymore The certification according to IEC 62443 is lost 12 5 Backing up remanent data At runtime ...

Page 39: ... Hz Automatic display detection AUX channel Compatible via adapter with DVI and HDMI The display port interface provides a voltage supply with DC 5 V and 0 5 A for external devices The maximum cable length allowed is 3 m NOTICE Device damage due to external supply via the display port interface The voltage supply grounding GND UL at the 24 V power connector XD10 always has to be connected 12 10 Ba...

Page 40: ...blic License LGPL or any other Open Source Software license which requires a provided source code The source code of these software components is not delivered together with this product You can obtain the source code for these software components on a physical medium CD or DVD by submitting a written request to our Open Source Office address listed below or by sending an email to email open sourc...

Page 41: ...tenance information NOTICE Maintenance work in the device is only permitted by trained staff If hardware or software components have to be exchanged please contact the Bosch Rexroth Service or ensure that only skilled staff changes the respective components 14 2 Scheduled maintenance tasks Include the following tasks into the maintenance schedule Check all plug and terminal connections of the comp...

Page 42: ...se the time when changing the battery a capacitor buffers the time for approximately 60 minutes Battery designation Lithium battery 3 0 V CR1025 30 mAH manufacturer Renata part number CR1025 IB 15 Ordering information 15 1 General information on the ordering information Function packages are also provided with the ctrlX CORE controls The function packages are imple mented into the control accordin...

Page 43: ... device 16 GB RAM 32 GB hard drive 2 MB retentive memory 05 Standard interface Configuration A A 1 x HMI Engineering 1 x Fieldbus Master 1 x configurable Configuration B B 1 x HMI Engineering 1 x Fieldbus Master 1 x configurable 1 x IO connection 06 Extension option 1 None N MultiEthernet 1 07 Extension option 2 None N 08 Extension option 3 None N 09 Protection class IP 20 2 10 Reserve Reserve 1 1...

Page 44: ...m remains such as oil grease or other impurities Furthermore the products returned for disposal must not contain any undue foreign substances or external components Send the products free of charge to the following address Bosch Rexroth AG Bürgermeister Dr Nebel Straße 2 97816 Lohr a Main Germany 16 3 Packaging The packaging material consists of cardboard plastics wood or styrofoam Packaging mater...

Page 45: ...mail service svc boschrexroth de Internet http www boschrexroth com Additional information on service repair e g delivery addresses and training can be found on our internet sites Service worldwide Outside Germany please contact your local service office first For hotline numbers refer to the sales office addresses on the internet Preparing information To be able to help you more quickly and effic...

Page 46: ...sions 23 Dismounting 28 Display port 39 Disposal 44 Distances 24 Distances for cooling 24 Documentation Change record 6 E Electric installation 30 Elektromagnetischen Verträglichkeit 16 Emitted interference 12 eMMC 12 13 EMV 16 Enabling bootloader 38 End clamp 11 End clamps 26 Endcover 11 Error causes 41 ESD resistance 13 EtherCAT 19 EtherCAT process data 22 External power supply unit 30 F Fan 12 ...

Page 47: ...turn 44 RJ45 cable 11 S Safety instructions 9 Scope 7 Scope of delivery 8 SD card 11 38 Secure Boot 38 Security 34 Service hotline 45 Shielding 33 Shock test 12 Signal alert symbol 9 Signal words 9 24 V voltage supply 31 Spare parts 11 Standards 15 Status display 36 Stranded cable 31 Stripping length 31 Support 45 Support arm mounting 27 Support rail 25 Symbols 10 Synchronizing the application 19 ...

Page 48: ...Bosch Rexroth AG Bgm Dr Nebel Str 2 97816 Lohr a Main Germany Tel 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911419122 R911419122 ...

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