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Mini VRF Heat Pump Outdoor Unit 

6 720 874 421 (2017/04) ZA

INSTALLING THE CONNECTIVE PIPEWORK  |  5

4.  INSTALLING THE CONNECTIVE 

PIPEWORK

Ensure the pipe limitations in this manual have been complied with. 

Failure to do so will cause the unit to malfunction.

Strong
wind

Strong
wind

 

Fig. 4-1

4.1  Refrigerant pipework

 

   CAUTION

To prevent the refrigerant pipework from oxidising, it is necessary to purge 
nitrogen through the piping whilst brazing.

The outdoor unit can be piped in various ways.  The pipes can run from the 
back, front and under the unit. Remove knock outs where appropriate. 

Table 4-1

Fat pipe

Front

Side

Back

Undersurface

 

   CAUTION

When piping from the side please remove the metal L shape plate, otherwise 
cabling will not fit.
When piping from the back, ensure you take out the rubber support blanket 
beside the inner outlet pipe. 
When piping from the front side cut out the front knock out hole.
When piping the undersurface: Remove the knockouts from inside to outside. 
Ensure you use the correct size hole when you are piping the unit. 

4.2  Pipework Insulation

 

All refrigerant pipework must be correctly insulated in accordance 
with national standards.  

4.3  Connecting method

 

Select refrigerant pipe

Table 4-2

Pipe definition

Pipe location

Code

Main pipe

The pipe between outdoor unit to 
the first branch of indoor unit.

L1

The main pipes for 

indoor unit

The pipe after the first branch 
which does not connect directly to 
the indoor unit.

L2~L5

The branch pipes for 

indoor unit

The pipe after the branch which 
does not connect directly to the 
indoor unit.

a, b, c, 

d, e, f

Indoor unit branch 

joint assembly

The branch connector, where the 
main pipe connects to the branch 
pipe supplying the indoor units.

A, B, C, 

D, E

 

The first connection method

a

b

c

e

f

d

L

1

L

2

L

3

L

4

L

5

A

B

C

D

E

The First pipe branch

Outdoor Unit

Fig. 4-4

 

The second connection method

N

1

(28)

N

3

(28)

N

5

(28)

N

6

(22)

N

2

(28)

N

4

(28)

A

B

D

E

C

a

b

c

e

f

d

L

1

L

2

L

5

L

3

L

4

The First pipe branch 

Outdoor Unit(Take Model 160 for example)

Intdoor Units

Fig. 4-5

   

 NOTE

 

When the distance between the first branch and the last branch is 
greater than 15m, refer to installation method 2..

 

The pipe between the indoor unit to the closest branch must be less 
than 15 m.

4.4  Confirmation for the diameters of indoor unit 

connecting pipes

 

Size of main pipe and corresponding branch joint and branch header

1) R410A Indoor unit connecting pipe diameters 4-3.
2) Example 1: In the 

Fig. 4-5

. The downstream inner units of L2, and 

its total capacity is 28×2=56, refer to the 

Table 4.4

, the air/liquid 

side for L2 is 

Ø

15.9/

Ø

9.5.

Table 4-3 R410A Indoor unit connecting pipes diameters

Total capactiy of the 

downstream inner 

units

Main pipe size (inches)

Branch Pipe

Gas pipe

Liquid pipe

A<166

Ø

15.9

Ø

9.5

IDU - 01

166≤A<230

Ø

19.1

Ø

9.5

IDU - 01

Summary of Contents for MDCI10-1

Page 1: ... manual 6 720 874 421 2017 04 ZA Before using your air conditioning unit please read this manual carefully and keep it for future reference Mini VRF Heat Pump Outdoor Unit Climate 5000 VRF MDCI series SINGLE PHASE ...

Page 2: ... circuit on the electrical components Do not store the unit where it can be exposed to water or moisture After unpacking ensure you inspect the unit for damage When installing this equipment anti vibration pads must be installed to stop vibration To avoid personal injury with sharp edges care must be taken when handling components Installation of the unit must be done as per the instructions set i...

Page 3: ...tion location The following locations may cause component failure Where there is a combustible gas leakage Where there is oil surrounding Where there is salty air surrounding Where there is caustic gas the sulfide for example existing in the air A location where discharge air will affect others A location where noise affects neighbors A location that is too weak to bear the weight of the unit A lo...

Page 4: ...dvice consult HSE and use specified lifting equipment Do not touch the fan blades The fan blades are sharp and could cause an injury When handling the unit ensure you do not lean the unit more than 45 degrees as this will cause internal damage to the compressor Fasten the feet of this unit with bolts firmly to prevent it from toppling over Refer to Fig 3 7 60cm Fix with bolt Fig 3 7 NOTE All the p...

Page 5: ...unit to the first branch of indoor unit L1 The main pipes for indoor unit The pipe after the first branch which does not connect directly to the indoor unit L2 L5 The branch pipes for indoor unit The pipe after the branch which does not connect directly to the indoor unit a b c d e f Indoor unit branch joint assembly The branch connector where the main pipe connects to the branch pipe supplying th...

Page 6: ...aring 16kW Flaring Flaring 18kW Flaring Flaring Indoor unit Flaring Flaring Branch pipe Brazing or Flaring Brazing or Flaring Pipework sizes at the branch pipe Table 4 6 Refrigerant Indoor Unit Capacity A x100W Gas Side Ø Liquid Side Ø R410A A 45 12 7 Flaring nut 6 4 Flaring nut A 56 15 9 Flaring nut 9 5 Flaring nut Pipe diameter of the connections onto the outdoor unit Table 4 7 Pipework side MOD...

Page 7: ...h and height difference of refrigerant pipes Table 4 11 Permitted value Pipework Pipe Length Total Pipe Length Actual 100m L1 L2 L3 L4 L5 a b c d e f Maximum Pipework L Actual Length 45m 8kW 10 5kW 60m 12kW 14kW 16kW 18kW L1 L2 L3 L4 L5 f The first connection method Equivalent Length 50m 8kW 10 5kW 70m 12kW 14kW 16kW 18kW or L1 L3 L5 f The second connection method Pipe Length from the first line b...

Page 8: ...Ensure a 24 hour strength test has been completed for all new installations For guidance on tightness testing for existing installations please refer to F Gas Regulations CAUTION 1 Pressured nitrogen 4 3 MPa 44kg cm2 for R410A should be used for strength testing 2 The high pressure low pressure valves must be closed when applying pressured nitrogen 4 9 Vacuuming the installation Use a vacuum pump ...

Page 9: ...utdoor unit Indoor unit Indoor unit Indoor unit Signal wire between indoor units N L1 L2 L3 P Q E L N E Q P E Y X L N E L N E Q P Q P Y E X Branch Box Branch Box CCM E Y X E Y X Branch Box Please use 3 core shielded wire and connect the shielded layer to ground Power Supply Power Supply X Y E Y E X CCM For 10 5 18 kw 3 Phase Fig 5 2 Outdoor Unit Indoor Unit Power wiring indoor Communication Bus Po...

Page 10: ...system Use 3 core shielded wire for communication wire between indoor and outdoor The installation should comply with local electric standards Ensure electrical work is carried out by a qualified person 5 1 Outdoor Unit Wiring The Specification of Power Table 5 1 Power Source 220 240V 1Ph 50Hz 208 230V 1Ph 60Hz 208 230V 3Ph 60Hz 380 415V 3Ph 50Hz 380 415V 3Ph 60Hz Capicity kW 8 12 16 8 12 8 12 8 1...

Page 11: ...ommunication wires are polarity sensitive Three core shielded cable must be used to prevent interference Shielded layers must be connected to ground 2 The control between units is a BUS type Units addresses must be set during commissioning CAUTION Indoor Outdoor unit signal wire is a low voltage circuit Do not connect signal wires to electrical power voltage terminals NOTE The wire diameter and co...

Page 12: ...he air conditioning unit should big enough so that any refrigerant leakage is unable to reach critical thickness Critical thickness maximum exposure of refrigerant without any harm to person Refrigerant critical thickness 0 44 kg m3 for R410A Confirm the critical thickness using the following steps and take necessary actions 1 Calculate the sum of the charge volume A kg Total Refrigerant volume of...

Page 13: ...Mini VRF Heat Pump Outdoor Unit 6 720 874 421 2017 04 ZA NOTES 13 ...

Page 14: ...6 720 874 421 2017 04 ZA Mini VRF Heat Pump Outdoor Unit 14 NOTES ...

Page 15: ...ineers Signature Print Name Commissioning Engineers Signature Print Name Commissioning Engineer Engineers Commissioning Number Engineers Service Number Commissioning Date Project Name Project Address Project Reference Number ...

Page 16: ...ust be 1 5 Torr or 0 5mb Pressure Tested Too Strength Tested Too Sbox Installation Condition Sbox Acces Condition Power Status Indoor Unit Installation Condition Indoor Unit Access Leak Tested Too Pre Commissioning Checks Condenser Installation Condition Condenser Access Condition ...

Page 17: ...tional Refrigerant Outdoor Unit Address Setting Total Pipe Length Total Index of Indoors Outdoor Serial Number Compressor 1 Serial Number Compressor 2 Serial Number Outdoor Unit Details Outdoor Location Outdoor Serving Location Outdoor Model Number ...

Page 18: ... Supply Address Setting Sbox Setting Indoor Unit 4 Model Number Model Number Indoor Unit 2 Model Number Serial Number Power Supply Address Setting Sbox Port Setting Indoor Unit 3 Power Supply Address Setting Sbox Port Setting Serial Number Indoor Details Indoor Unit 1 Model Number ...

Page 19: ... Supply Address Setting Sbox Setting Indoor Unit 8 Model Number Model Number Indoor Unit 6 Model Number Serial Number Power Supply Address Setting Sbox Port Setting Indoor Unit 7 Power Supply Address Setting Sbox Port Setting Indoor Details Indoor Unit 5 Model Number Serial Number ...

Page 20: ...Supply Address Setting Sbox Setting Indoor Unit 12 Model Number Model Number Indoor Unit 10 Model Number Serial Number Power Supply Address Setting Sbox Port Setting Indoor Unit 11 Power Supply Address Setting Sbox Port Setting Indoor Details Indoor Unit 9 Model Number Serial Number ...

Page 21: ...upply Address Setting Sbox Setting Indoor Unit 16 Model Number Model Number Indoor Unit 14 Model Number Serial Number Power Supply Address Setting Sbox Port Setting Indoor Unit 15 Power Supply Address Setting Sbox Port Setting Indoor Details Indoor Unit 13 Model Number Serial Number ...

Page 22: ...Comms V Return Air Cooling Heating Off Return Air Heating Unit Address Indoor Unit Data Model Number Cooling Off ...

Page 23: ...ischarge Temp Compressor Frequency High Pressure Reading Low Pressure Reading Serial Number Serial Number Compressor Discharge Temp Compressor Frequency High Pressure Reading Outdoor 4 Model Number Heating Cooling High Pressure Reading Model Number Outdoor 2 Model Number Serial Number Compressor Discharge Temp Compressor Frequency High Pressure Reading Outdoor 3 Outdoor Sbox Data Outdoor 1 Model N...

Page 24: ...Robert Bosch Pty Ltd 96 15th Avenue 1685 Midgrand South Africa ...

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