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ctrlX CORE

Controls

Operating Manual

R911405645, Edition 03

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Summary of Contents for COREX-C-X2

Page 1: ...ctrlX CORE Controls Operating Manual R911405645 Edition 03 ...

Page 2: ... property rights Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this documentation and the availability of the product DOK XCORE IT03 EN P HaPf MaKo MePe 247d2d554d0d61ad0a347e885c9ca506 2 en_US ...

Page 3: ...safety alert symbol 9 3 3 Symbols used 10 3 4 Explaining the signal alert symbol on the device 10 4 Intended use 10 4 1 General information on the intended use 10 5 Spare parts accessories and wear parts 11 5 1 Power connectors 24 V 11 5 2 SD card 11 5 3 RJ 45 cable 11 5 4 End clamp 11 5 5 Wear parts 11 6 Ambient conditions 12 6 1 Ambient conditions of the ctrlX CORE 12 7 Technical data 13 7 1 Gen...

Page 4: ...ng 26 10 5 5 Shielding 26 11 Commissioning 26 11 1 IT security 26 11 2 Commissioning steps 27 11 2 1 General information 27 11 3 Secure decommissioning 27 12 Device description 27 12 1 ctrlX CORE control 27 12 2 Status display 29 12 3 Initial firmware 29 12 4 Booting 29 12 5 Backing up remanent data 29 12 6 Real time clock 29 12 7 SD card 30 12 8 USB interface 30 12 9 Battery 30 12 10 License info...

Page 5: ...dition 03 15 Ordering information 32 15 1 General information on the ordering information 32 15 2 Type code 33 15 3 Accessories and spare parts 33 16 Disposal 34 16 1 Return 34 16 2 Packaging 34 17 Service and support 35 Index 36 Table of contents ...

Page 6: ... phases Target groups Activities Design engineer Programmer Technologist Process specialist Select Prepare Design Construct Mechanic electrician Unpack Mount Install Programmer Commissioning engineer Parameterize Program Configure Simulate Technologist Process specialist Optimize Test Machine operator Maintenance technician Service Operate Maintain Remove faults Create the NC program Mechanic elec...

Page 7: ...and document type Security Manual Electric Drives and Controls R911342562 Project Planning Manual Rexroth IndraControl VAP 01 Power Supply Unit R911339613 Operating Instructions Rexroth IndraControl VAU 01 1 UPS with Communication Interface R911336867 Operating Instructions 1 5 Customer feedback Customer requests comments or suggestions for improvement are of great importance Please email your fee...

Page 8: ...writers Laboratories Inc mark 4 CE conformity mark 5 QR code Rexroth 2D code 6 Type code 7 Product 8 Trademark 9 Plant number 10 Manufacturing date 11 Part number 12 State of revision 13 Serial number 14 Rated voltage 15 Rated current 16 MAC address Ethernet ID 17 Free text on the MAC address 18 MAC code 2D code data matrix 19 EtherCAT 20 S mark logo 21 KCs mark 22 Service hotline number 23 EAC co...

Page 9: ...nstructions in this documentation contain specific signal words danger warning caution notice and if necessary a safety alert symbol according to ANSI Z535 6 2006 The signal word draws attention to the safety instruction and indicates the risk potential The signal graphics warning triangle with exclamation mark added in front of the signal words Danger Warning and Caution refer to hazards to inidi...

Page 10: ... be operated with the component configurations and combinations expressly defined and with the software and firmware specified in the corre sponding functional description Typical areas of application of the control Handling and mounting systems Packaging and food processing machines Printing and paper converting machines Machine tools Wood working machines General mechanical engineering Building ...

Page 11: ...nap on end brackets for 35 mm NS 35 7 5 or NS 35 15 carrier plate width 9 5 mm 5 5 Wear parts The physical read only memory eMMC of the control has a limited number of write cycles Retrieve the current status of the read only memory via the ctrlX CORE web interface ctrlX CORE side navigation System Information Sensors Notes on sensor values 0 10 of eMMC life time used means that up to 10 of the ma...

Page 12: ...C Operating altitude according to DIN 60204 Up to 5 000 m above sea level Permitted air humidity according to DIN EN 61131 2 5 to 85 no condensation Protection class acc to DIN EN 60 529 IP 20 not evaluated by UL Protection class acc to DIN EN 61010 2 201 III Overvoltage category acc to IEC 60664 1 2 Contamination level acc to EN 61010 1 2 no condensation allowed Mechanical tests Vibration resista...

Page 13: ... to circulate according to the minimum distances specified see Chapter 10 2 Installation notes on page 19 This is a product that corresponds to the limit values of the emitted interference of class A industrial environments This is a product that does not correspond to the limit values of the emitted interference of class B residential area and small enterprises When using the product in residenti...

Page 14: ...L at a nominal voltage of 24 V 320 mA Max power consumption of the control from UL at a nominal voltage of 24 V 7 68 W Reverse voltage protection of the supply voltage eFuse Fuse protection eFuse 2 0 A Overvoltage protection The protective fuse can trigger in case of over voltage Transient protection Present suppressor diodes Pulse load up to 1 500 W Voltage dips at current supply interfaces PS1 1...

Page 15: ... essais des équipements 2008 DIN EN 60529 Schutzarten durch Gehäuse IP Code Degrees of protection provided by enclosures IP Code Degrés de protection procurés par les enveloppes Code IP 2014 DIN EN 61010 2 201 Sicherheitsbestimmungen für elektrische Mess Steuer Regel und Laborgeräte Teil 2 201 Besondere Anforderungen für Steuer und Regelgeräte Safety requirements for electrical equipment for measu...

Page 16: ...omagnetische Verträglichkeit EMV Teil 6 4 Fachgrundnormen Störaussendung für Industrie bereiche Normes génériques Norme sur l émission pour les environ nements industriels September 2011 Loss of CE conformity due to modifications at the device CE marking applies only to the device upon delivery After modifying the device verify the CE conformity 8 3 UL CSA certified The devices are certified accor...

Page 17: ...ents have been set up Table 12 Control interfaces No Name Connection type Connector type Integrated Mating connector and cable From outside X2 X3 XF01 USB host USB 2 0 USB socket Type C USB plug Type C No Yes XF10 Ethernet 10 100 1000 MBit HMI and engineering port RJ45 socket 8 pin RJ45 plug Twisted pair 8 wire Yes Yes XF50 Ethernet 10 100 1000 MBit Field bus master Ethercat RJ45 socket 8 pin RJ45...

Page 18: ...5 Edition 03 No Name Connection type Connector type Integrated Mating connector and cable From outside X2 X3 XD10 24 V plug UL 2 pin 2 wire Yes Yes GB01 Battery case Yes Yes 10 Mounting dismounting and electric installation 10 1 Housing dimensions Fig 5 Front view ...

Page 19: ...e degree of protection IP 20 and is thus intended for use in a closed control cab inet or control box terminal box of the degree of protection IP 54 or higher The control cabinet has to be provided with sufficient stability and rigidity acc to UL 61010 1 61010 2 201 Mounting rail Mount the control on a 35 mm standard mounting rail Only use a mounting rail with an design height of 7 5 mm correspond...

Page 20: ... be caused in the device Fig 8 Permitted mounting position End clamps Fasten end clamps on both sides of the control End clamps ensure the correct fastening of the control connected to them on the mounting rail and they are used as lateral end elements Always fasten the left end clamp of the station before mounting the control This ensures the fol lowing It impedes the shifting of the control The ...

Page 21: ...gn the supply air has to be measured under each line and its limit value has to be observed For information on ambient temperatures refer to Chapter 6 1 Ambient conditions of the ctrlX CORE on page 12 35 mm 0 mm 0 mm 35 mm 35 mm Fig 9 Minimum distances for the circulation of ambient air Additionally provide sufficient distance for mounting dismounting plugs and cables 10 3 Mounting the control NOT...

Page 22: ...ng position If required release the clamping of the opening position using the locking lever see Fig 10 Locking lever to release the clamping of the opening position on page 22 Fig 10 Locking lever to release the clamping of the opening position 10 4 Dismounting the control To dismount use a common tool such a slotted screwdriver with a 2 5 mm blade 10 4 1 Dismounting steps NOTICE Destruction of c...

Page 23: ...dous electric voltage Connect power supply units generating protective extra low voltage 24 V only to supply voltages designed for these power supply units Note the overvoltage categories refer to the documentation of the power supply unit Do not apply the supply voltage to the protective extra low voltage All control components are supplied from 24 V voltage supplies SELV PELV Use the Bosch Rexro...

Page 24: ...er connector XD10 Plug contact Signal Function 1 24 V 24 V DC supply voltage UL 2 0 V GND UL ground supply voltage Mounting notes For the XD10 plus one wire cables and stranded cables can be used with or without wire end fer rule The cable cross section allowed is between 0 25 and 1 5 mm AWG 24 to 16 Die stripping length is 8 mm If stranded cables are used without wire end ferrules press the pushb...

Page 25: ...ot on Dimensioning the voltage supply Observe the maximum currents when dimensioning the voltage supply The operating voltage allowed has to be applied directly to the device The voltage must also not be exceeded if there are variations in line voltage e g caused by different loads of the mains there are varying load states such as short circuit normal load lamp load or no load Connecting the refe...

Page 26: ...ection Potential equalization Potential equalization acc to DIN VDE 0100 part 540 has to be provided between the system parts and the voltage supply 10 5 5 Shielding NOTICE Failure due to insufficient shielding Provide sufficient shielding The shielding reduces any effects of interferences on the system Observe the following when shielding Fasten the shielding as extensively as possible Ensure pro...

Page 27: ...age to the control All existing data is deleted when loading a new image to the control Please contact the Bosch Rexroth Service Please back up the user data before you delete it if you want to restore it on another control 12 Device description 12 1 ctrlX CORE control The ctrlX CORE compact control in embedded format is suitable for the top hat rail mounting and for its use in a control cabinet W...

Page 28: ...rlX CORE control Bosch Rexroth AG R911405645 Edition 03 5 2 1 3 4 Fig 14 Device view HMI and engineering port Field bus master Ethercat 1 GBit s Ethernet configurable not enabled for COREX C X2 Status display Battery case ...

Page 29: ... booting after switching on the 24 V voltage supply Booting can be moni tored and checked using the status display The following boot sequence is defined eMMC The control starts booting after switching on the 24 V voltage supply Booting can be monitored and checked using the status display The status display is read after switching on the 24 V voltage supply In the initialization phase the operati...

Page 30: ... interrupted or unconnected ground at the 24 V power connector XD10 the con trol can be supplied externally via the USB interface 12 9 Battery A battery is included and working in the device upon delivery Battery name Lithium battery 3 0 V CR1025 32 mAH The battery is used to extend the buffer time of the real time clock A circuit monitors the battery state For notes on changing the battery see Ch...

Page 31: ...ace damaged parts immediately 14 3 Battery change WARNING Risk of injury due to fire or explosions caused by batteries Risk of chemical burns due to battery contact Note that the batteries and accumulators are not short circuited Do not charge batteries and accumulators externally Do not dismantle destroy or burn them or do not heat them above 80 C Recycle old batteries and accumulators immediatel...

Page 32: ...e also provided with the ctrlX CORE controls The function packages are imple mented into the control according to the system functions required in the application Thus variants with individual ordering information result from the required functional scope Please contact the corre sponding marketing organization and ask for the ordering information of the control variant optimized for your applicat...

Page 33: ... description 1 2 3 4 5 6 7 8 9 1 0 1 2 3 4 5 6 7 8 9 2 0 1 2 3 4 5 6 7 8 9 3 0 1 2 3 4 5 6 7 8 9 4 0 Example C O R E X C X 3 1 1 A N N N 2 1 N N 0 1 R S N N N N 01 Product ctrlX CORE COREX 02 Design Compact C 03 Performance class CPU version X2 X2 04 Device configuration Device configuration 11 11 CPU basic device 2 GB RAM 4 GB hard drive 1 MBit retentive memory Subject to export control EU CPU ve...

Page 34: ...roducts returned for disposal must not contain any undue foreign substances or external components Send the products free of charge to the following address Bosch Rexroth AG Electric Drives and Controls Bürgermeister Dr Nebel Straße 2 97816 Lohr am Main Germany 16 2 Packaging The packaging material consists of cardboard plastics wood or styrofoam Packaging material can be recycled anywhere For eco...

Page 35: ...il service svc boschrexroth de Internet http www boschrexroth com Additional information on service repair e g delivery addresses and training can be found on our internet sites Service worldwide Outside Germany please contact your local service office first For hotline numbers refer to the sales office addresses on the internet Preparing information To be able to help you more quickly and efficie...

Page 36: ...9 Documentation Change record 6 E Electric installation 23 Elektromagnetischen Verträglichkeit 16 Emitted interference 12 eMMC 11 13 EMV 16 End clamp 11 End clamps 20 Error causes 30 ESD resistance 12 External power supply unit 23 F Firmware 29 Functional earth 26 G Grounding 26 H Hazard warnings 9 Helpdesk 35 Hotline 35 Housing dimensions 18 I Identification 8 Initial firmware 29 Installation not...

Page 37: ...elivery 8 SD Card 11 30 Security 26 Service hotline 35 Shielding 26 Shock test 12 Signal alert symbol 9 Signal words 9 24 V voltage supply 24 Spare parts 11 Standards 15 Status display 29 Stranded cable 24 Stripping length 24 Support 35 Symbols 10 T Target groups 6 Technical data 13 Temperature 12 Top hat rail mounting 22 Troubleshooting 30 Type code 33 U UL CSA certified 16 UPS 7 USB interface 30...

Page 38: ...38 40 ctrlX CORE Bosch Rexroth AG R911405645 Edition 03 ...

Page 39: ...39 40 ctrlX CORE Bosch Rexroth AG R911405645 Edition 03 ...

Page 40: ...Bosch Rexroth AG P O Box 1357 97803 Lohr a Main Germany Bgm Dr Nebel Str 2 97816 Lohr a Main Germany Tel 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911405645 R911405645 ...

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