Bosch 0 275 007 510, Original Instructions Manual

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English -
38
English–12
Bosch eBike Systems 0 276 001 SAI | (14.8.13)
Charger
Safety Notes
Read all safety warnings and
all instructions. Failure to fol-
low the warnings and instruc-
tions may result in electric
shock, fire and/or serious
injury.
Save all safety warnings and instructions for future refer-
ence.
The term “battery pack” used in these operating instructions
refers both to standard battery packs (battery packs with
holder on the bike frame) and to rack-type battery packs (bat-
tery packs with holder in the rear rack/carrier).
Keep the charger away from rain or moisture. The
penetration of water into a battery charger increases
the risk of an electric shock.
f
Only charge eBike-approved Bosch lithium-ion battery
packs. The battery-pack voltage must match the bat-
tery-pack charging voltage of the charger. Otherwise
there is danger of fire and explosion.
f
Keep the battery charger clean. Contamination can lead
to danger of an electric shock.
f
Before each use, check the battery charger, cable and
plug. If damage is detected, do not use the battery
charger. Never open the battery charger yourself.
Have repairs performed only by a qualified technician
and only using original spare parts. Damaged battery
chargers, cables and plugs increase the risk of an electric
shock.
f
Do not operate the battery charger on easily inflamma-
ble surfaces (e.g., paper, textiles, etc.) or surround-
ings. The heating of the battery charger during the charg-
ing process can pose a fire hazard.
f
Vapours can escape in case of damage and improper
use of the battery pack. Provide for fresh air and seek
medical attention in case of complaints. The vapours
can irritate the respiratory system.
f
Supervise children. This will ensure that children do not
play with the charger.
f
Children or persons that owing to their physical, sensory
or mental limitations or to their lack of experience or
knowledge, are not capable of securely operating the
charger, may only use this charger under supervision or
after having been instructed by a responsible person.
Otherwise, there is danger of operating errors and injuries.
f
Please read and observe the safety warnings and in-
structions enclosed in the operating instructions of the
battery pack and drive unit/HMI, as well as in the oper-
ating instructions of your eBike.
f
A short version of important safety warnings in English,
French and Spanish with the following content can be
found on the bottom side of the charger (marked with num-
ber C4 in the representation on the graphics page):
– For safe operation see manual. Risk of electric shock.
– Dry location use only.
– Charge only batteries of the Bosch eBike Systems.
Other batteries may burst causing personal damage.
– Do not replace the plug assembly as risk of fire or elec-
tric shock may result.
Product Description and
Specifications
Product Features (See page 6
–
8)
The numbering of the product features refers to the illustra-
tion of the battery charger on the graphics page.
C1 Battery charger
C2 Charger socket
C3 Plug-in connector
C4 Safety warnings, charger
C5 Charge connector
C6 Socket for charge connector
C7 Charge socket cover
A2 Rack-type battery pack
A3 Battery charge-control indicator
A4 Battery on/off button
A8 Standard battery pack
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English–13
0 276 001 SAI | (14.8.13) Bosch eBike Systems
Technical Data
Operation
Initial Operation
Connecting the charger to the mains (see figure E)
f
Observe the mains voltage! The voltage of the power
supply must correspond with the data given on the name-
plate of the battery charger. Battery chargers marked with
230 V can also be operated with 220 V.
Plug the charger plug C3 of the power cord into the charger
socket C2 of the charger.
Connect the mains cable (country-specific) to the mains
supply.
Charging the removed battery (see Figure F)
Switch the battery pack off and remove it from the holder of
the eBike. For this, read and observe the operating instruc-
tions of the battery pack.
f
Place down the battery pack only on clean surfaces. In
particular, avoid soiling the charge socket and the con-
tacts, e.g. by means of sand or ground.
Insert the charger plug C5 of the battery charger into the
socket C6 on the battery pack.
Charging the battery on the Bike (see figure G)
Switch the battery off. Clean the cover of the charge socket
C7. Prevent especially the charge socket and the contacts
from getting dirty, e.g. by sand or soil. Lift the cover of the
charge socket C7 and plug the charge connector C5 into the
charge socket C6.
f
Charge the battery only in accordance with all safety
instructions. If this is not possible, remove the battery
from the holder and charge it in a more suitable location.
When doing so, read and observe the operating instruc-
tions of the battery.
Charging Procedure
The charging procedure begins as soon as the charger is con-
nected to the battery or the charge socket on the bike and the
mains.
Note: The charging procedure is only possible when the tem-
perature of the battery pack is within the allowable charging-
temperature range.
Note: The drive unit is deactivated during the charging proce-
dure.
The battery can be charged with and without the HMI. When
charging without the HMI, the charging procedure can only be
observed on the battery charge-control indicator.
When the HMI is connected, the back lighting of the display is
switched on at low luminosity and “Charging” appears in the
text display.
The HMI can be removed during the charging procedure, or it
can also be fitted after the charging procedure has begun.
The charging state is displayed by the battery charge-control
indicator A3 on the battery and by the bars on the HMI.
When charging the main battery on the bike, the battery of the
HMI can also be charged.
During the charging procedure, the LEDs of charge-control in-
dicator A3 on the battery pack light up. Each continuously lit
LED is equivalent to a charge capacity of approx. 20 %. The
flashing LED indicates the charging of the next 20 %.
f
Use caution when touching the charger during the
charging procedure. Wear protective gloves. Especially
in high ambient temperatures, the charger can heat up
considerably.
Once the battery is fully charged, the LEDs extinguish imme-
diately and the HMI is switched off. The charging procedure is
terminated. The charging state can be displayed for 3 sec-
onds by pressing the on/off button A4.
Disconnect the charger from the mains supply and the battery
pack from the charger.
When disconnecting the battery pack from the charger, the
battery pack is automatically switched off.
Battery Charger Charger
Article number 0 275 007 907
Rated voltage V~ 207 –264
Frequency Hz 47 –63
Output voltage V 42
Charging current A 4
Allowable charging temperature
range
°C 0...+40
Charging time
– PowerPack 300
– PowerPack 400
h
h 2.5
3.5
Number of battery cells 30 –40
Operating temperature °C 0...+40
Storage temperature °C –20...+70
Weight according to
EPTA-Procedure 01/2003
kg 0.8
Degree of protection IP 40
The values given are valid for a nominal voltage [U] of 230 V. For differ-
ent voltages and models for specific countries, these values can vary.
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