BorMann 043102 User Manual Download Page 3

EN

WWW.BORMANNTOOLS.COM

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I. Safety 

This machine is designed for sawing wood, wood derived materials as well as similar to be machined hard plastics only. Machining of other 

materials is not permitted and may be carried out in specific cases only after consulting with the manufacturer. No metal workpieces may be 

machined.  The workpiece must allow to safely be loaded, supported and guided.  The proper use also includes compliance with the operating 

and maintenance instructions given in this manual.  The machine must be operated only by persons familiar with its operation and mainte

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nance and who are familiar with its hazards. The required minimum age must be observed The machine must only be used in a technically 

perfect condition  When working on the machine, all safety mechanisms and covers must be mounted. In addition to the safety requirements 

contained in these operating instructions and your country’s applicable regulations, you should observe the generally recognized technical 

rules concerning the operation of woodworking machines.  Any other use exceeds authorization. In the event of unauthorized use of the 

machine, the manufacturer renounces all liability and the responsibility is transferred exclusively to the operator. 

II. General Safety Notes

Woodworking machines can be dangerous if not used properly. Therefore the appropriate general technical rules as well as the following 

notes must be observed.  Read and understand the entire instruction manual before attempting assembly or operation. Keep this operating 

instruction close by the machine, protected from dirt and humidity, and pass it over to the new owner if you part with the tool. No changes 

to the machine may be made. Daily inspect the function and existence of the safety appliances before you start the machine. Do not attempt 

operation in this case, protect the machine by unplugging the mains cord. Remove all loose clothing and confine long hair.Before operating 

the machine, remove tie, rings, watches, other jewellery, and roll up sleeves above the elbows. Wear safety shoes; never wear leisure shoes 

or sandals. Always wear the approved working outfit - safety goggles - ear protection - dust protection. Do not wear gloves while operating 

this machine. For the safe handling of saw blades wear work gloves. 

Observe the chapter “save operation” in this manual. Control the stopping time of the machine, it may not be longer than 10 seconds. Insure 

that the workpiece does not roll when cutting round pieces. Use suitable table extensions and supporting aids for difficult to handle workpiec

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es. Always lower the blade guide close to the workpiece. With the machine table is inclined use the fence and position it on the bottom side 

only. Always hold and guide the workpieces safely during machining. Remove cut and jammed workpieces only when motor is turned off and 

the machine is at a complete standstill. Install the machine so that there is sufficient space for safe operation and workpiece handling. Keep 

work area well lighted.  The machine is designed to operate in closed rooms and must be placed stable on firm and levelled ground.  Make 

sure that the power cord does not impede work and cause people to trip. 

Keep the floor around the machine clean and free of scrap material, oil and grease.  Stay alert! Give your work undivided attention. Use 

common sense.  Keep an ergonomic body position. Maintain a balanced stance at all times. Do not operate the machine when you are tired. 

Do not operate the machine under the influence of drugs, alcohol or any medication. Be aware that medication can change your behaviour. 

Keep children and visitors a safe distance from the work area. Never reach into the machine while it is operating or running down.  Never leave 

a running machine unattended. Before you leave the workplace switch off the machine.  Do not operate the electric tool near inflammable 

liquids or gases. Observe the fire fighting and fire alert options, for example the fire extinguisher operation and place. Do not use the machine 

in a dump environment and do not expose it to rain.  Wood dust is explosive and can also represent a risk to health. Dust form some tropical 

woods in particular, and from hardwoods like beach and oak, is classified as a carcinogenic substance. 

Always use a suitable dust extraction device Before machining, remove any nails and other foreign bodies from the workpiece.  Use a push 

block when working the ends of narrow stock. Always store the push stick or the push wood handle with the machine, also when not in use.  

Specifications regarding the maximum or minimum size of the workpiece must be observed. Do not remove chips and workpiece parts until 

the machine is at a complete standstill. 

Do not stand on the machine. Connection and repair work on the electrical installation may be carried out by a qualified electrician only. Have 

a damaged or worn cord replaced immediately. Make all machine adjustments or maintenance with the machine unplugged from the power 

source.  Remove defective saw blades immediately.

Remaining hazards:

 When using the machine according to regulations some remaining hazards may still exist The moving saw blade in the 

work area can cause injury. Broken saw blades can cause injuries. Thrown workpieces can lead to injury Wood chips and sawdust can be 

health hazards. Be sure to wear personal protection gear such as safety goggles ear- and dust protection. Use a suitable dust exhaust system. 

The use of incorrect mains supply or a damaged power cord can lead to injuries caused by electricity. 

Noise & Dust Emissions:

Noise:

 Determined according to EN 1807 (Inspection tolerance 3 dB) Workpiece beech: T=30mm, L=1500mm, moisture 8,5%. Acoustic power 

level (according to EN ISO 3746): Idling LwA 85,0 dB(A) Operating LwA 96,4 dB(A). Acoustic pressure level (EN ISO 11202): Idling LpA 72,6 

dB(A) Operating LpA 83,4 dB(A). The specified values are emission levels and are not necessarily to be seen as safe operating levels. Although 

there is a correlation between emission and emission levels, these do not constitute a basis for determining the necessity of additional safety 

measures. Workplace conditions which could influence the noise emission level include the duration of resonance, spatial particulars, other 

noise sources etc. For example, the number of machines and other work being performed. The permissible workplace levels can vary from 

country to country. This information is intended to allow the user to make a better estimation of the hazards and risks involved. 

Dust:

 The band saw has been dust emission inspected.  At an air velocity of 20 m/s on the dust port dia 100mm: Vacuum pressure 1250 Pa 

Volume flow 565 m³/h. The machine meets a workplace dust emission limit of 2 mg/m³.

Summary of Contents for 043102

Page 1: ...Art Nr WWW BORMANNTOOLS COM EN EL USER S MANUAL O BBS2600 v2 1 043102...

Page 2: ...facturer s product line with similar features and may not be included in the product you just acquired Please note that our equipment has not been designed for use in commercial trade or industrial ap...

Page 3: ...terial oil and grease Stay alert Give your work undivided attention Use common sense Keep an ergonomic body position Maintain a balanced stance at all times Do not operate the machine when you are tir...

Page 4: ...guide Switch Motor assebly Extension blade Dust extraction nozzle Knob for the table Knob for the saw door Refer to Figures 3 and 4 1 1 1 1 1 1 2 1 1 4 4 2 2 2 2 1 1 1 1 Band saw A Table insert B Tab...

Page 5: ...velled ground Stability of bandsaw Before using the bandsaw ensure the machines upright stability is satisfactory The bandsaw has three 8mm holes A Fig 5 Fig 6 Fig 7 in it s base to allow it to be bol...

Page 6: ...the fence is not parallel to the miter slot Loosen two socket head cap screws S1 with a 4mm hex wrench End cap S2 may need to be removed Adjust fence so it is parallel to miter slot Lock the fence ha...

Page 7: ...cords used must comply with ap plicable regulations The mains voltage must comply with the informa tion on themachine licence plate The mains connection must have a 10 A surge proof fuse Only use pow...

Page 8: ...sure of the cut Workpiece setup Bring the upper blade guide to a distance of approx 2 5mm to the workpiece See Fig 17 For your own safety always set the saw guide as close to the work piece as possibl...

Page 9: ...BORMANNTOOLS COM 9 Mitre gauge Place the mitre gauge in the table T slot Directions for safe operation Performing diagonal cuts Performing high resaw cuts Tenon cutting Cutting of wedges Curved cuts A...

Page 10: ...a factory installed 1712x9 5x0 35 67 5 x 0 375 x 0 014 6TPI blade Disconnect machine from power source Open upper and lower doors Figure 22 by rotating the knobs Loosen lock knob G Figure 21 and pull...

Page 11: ...reakage Blade tension adjustment Refer to Figure 23 Tracking refers to how the blade is situated upon the wheels while in motion The blade should track in the center of both wheels The blade must be s...

Page 12: ...with a new one of a different size the adjustment described above may fall out of range and further adjust ment may be required as follows Loosen the socket head screw E not visible with a 10mm wrenc...

Page 13: ...le stop C Figure 9 must be adjusted further Adjusting table tilt indicator Set table at 90 with blade Confirm that table tilt indicator F Figure 30 points to zero If adjustment is required Slightly lo...

Page 14: ...t between the two pulleys causes a 1 2 inch deflection Tighten socket head screw on the back of the cabinet that secures the motor Re install blade Adjusting drive belt tension Refer to Figure 31 Disc...

Page 15: ...WWW BORMANNTOOLS COM 15 EL I A II 10 E EN 1807 3 dB 30mm L 1500mm 8 5 EN ISO 3746 LwA 85 0 dB A LwA 96 4 dB A EN ISO 11202 LpA 72 6 dB A LpA 83 4 dB A 20 m s 100mm 1250 Pa 565 m h 2 mg m...

Page 16: ...WWW BORMANNTOOLS COM 16 EL III A B C D E G H I J K L M N O P Q S Ko M E 3 4 1 1 1 1 1 1 2 1 1 4 4 2 2 2 2 1 1 1 1 A B T C D E F 3 mm 6 mm G H M J K L M M N M O P R 1 2 3...

Page 17: ...WWW BORMANNTOOLS COM 17 EL 3 4 32 4 4 6 3 3 32 E M8x55 HP1 E M6x12 HP2 K M6X12 HP3 HP4 M8 HP5 M8 HP6 M8 HP7 E M8 HP8 E M6 HP9 4 IV 8 mm A 5 6 7 6 7 HP3 HP9 M L 5 6 7...

Page 18: ...WWW BORMANNTOOLS COM 18 EL 8 9 A1 C2 C1 C A2 C3 C4 A2 M6x12 HP2 13 mm 9 9 HP4 HP5 8 9 10 10 D 10 E S1 4 mm S2 E S1 S2 Q 11 10 D C D S3 E 1 S3 HP4 E X 11...

Page 19: ...WWW BORMANNTOOLS COM 19 EL 90 stop 12 12 13 14 15 13 13 D D 14 K 10 A H07RN F 100 mm B 16 20m sec ON OFF ON OFF LED...

Page 20: ...WWW BORMANNTOOLS COM 20 EL 16 17 18 FIG 19 V 2 5 mm 17 A 18 B 19 E 20...

Page 21: ...WWW BORMANNTOOLS COM 21 EL 20...

Page 22: ...WWW BORMANNTOOLS COM 22 EL VI E 13 mm 6mm 1712x9 5x0 35 67 5 x 0 375 x 0 014 6TPI 22 G 21 H 22 E 9 Q 23 22 K L M N O M N K L Q 23 E 9 21 22...

Page 23: ...WWW BORMANNTOOLS COM 23 EL 23 P Q P R P R 23 M N 22 S 23 T U o T 24 W V W X 23 24 25...

Page 24: ...WWW BORMANNTOOLS COM 24 EL 25 26 25 26 A 25 A 26 3 mm C D 26 E 27 28 D C C D Allen E 10 mm E D A A 25 26 F F 3 mm G H 1 16 H G G H 1 32 H F F 28 J 90 90...

Page 25: ...WWW BORMANNTOOLS COM 25 EL 29 45 5 90 0 C NOTE A 29 29 30 90 29 30 C 29 90 A 29 C 29 E 30 90 C 29 D 29 90 3 90 F 30 VII 31...

Page 26: ...WWW BORMANNTOOLS COM 26 EL 31 L Allen 13 mm M N O O L L P N P 1 2 llen E 31 13 mm Allen 1 2 Allen VIII IX 2012 19...

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