Boreal brisa BRS09HPJ1IA Service Manual Download Page 1

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Split Air Conditioner

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Service Manual

- 230V

BRS09HPJ1IA/OA

BRS12HPJ1IA/OA

BRS18HPJ1IA/OA

BRS24HPJ1IA/OA

Summary of Contents for brisa BRS09HPJ1IA

Page 1: ...ase read and keep this manual carefully If you have lost the Owner s Manual please contact the local agent or visit www borealintl com or sent email to borealsales borealintl com for electronic versio...

Page 2: ...r Unit 15 3 2 Outdoor Unit 16 4 Refrigerant System Diagram 17 18 5 Electrical Part 19 25 5 1 Wiring Diagram 19 21 5 2 PCB Printed Diagram 22 25 6 Function and Control 26 40 6 1 Remote Controller Intro...

Page 3: ...e List 50 56 9 2 Troubleshooting for Main Malfunction 57 63 9 3 Troubleshooting for Normal Malfunction 64 76 10 Removal Procedure 77 96 10 1 Removal Procedure of Indoor Unit 77 86 10 2 Removal Procedu...

Page 4: ...1 1 Summary Part Technical Information Indoor Unit B2 BRS09 24HPJ1IA...

Page 5: ...2 Technical Information BRS09HPJ1OA BRS12HPJ1OA BRS18HPJ1OA BRS24HPJ1OA Outdoor Unit...

Page 6: ...900 GWH09QC D3 DND8A I CB459N06900 GWH09AFC D3DNA1A O CB348W03400 3 GWH09QC D3DND4A CB464003800 GWH09QC D3DND4A I CB464N03800 2 BRS12HPJ1 CB432022600 BRS09HPJ1IA CB432N22600 BRS12HPJ10A CB432W22600 3...

Page 7: ...2600 Fan Type Diameter Length DXL inch 3 55 64X25 Fan Motor Cooling Speed SH H M L SL r min 1350 1200 1000 800 Fan Motor Heating Speed SH H M L SL r min 1350 1200 1000 900 Output of Fan Motor W 20 Fan...

Page 8: ...r Speed rpm 900 Output of Fan Motor W 30 Fan Motor RLA A 0 37 Fan Motor Capacitor F 2 5 Air Flow Volume of Outdoor Unit CFM 942 Fan Type Fan Diameter inch 15 33 64 Defrosting Method Climate Type T1 Is...

Page 9: ...31 21 32X1 1 2X24 1 4 Fan Motor Speed rpm 800 800 Output of Fan Motor W 60 60 Fan Motor RLA A 0 65 0 65 Fan Motor Capacitor F Air Flow Volume of Outdoor Unit CFM 1883 1883 Fan Type Axial low Fan Diam...

Page 10: ...or Unit Model of indoor unit BRS09HPJ1IA Indoor Unit Product Code CB432N21800 Fan Type Diameter Length DXL inch 5 16X22 53 64 Fan Motor Cooling Speed SH H M L r min 1300 1200 1050 800 Fan Motor Heatin...

Page 11: ...ype Fan Diameter inch 15 3 4 Defrosting Method Automatic Defrosting Climate Type T1 Isolation I Moisture Protection IPX4 Permissible Excessive Operating Pressure for the Discharge Side PSIG 550 Permis...

Page 12: ...it Product Code CB432N22300 CB432N22400 Fan Type Cross low Diameter Length DXL inch 4 3 16X27 13 16 4 1 4X32 11 16 Fan Motor Cooling Speed SH H M L r min 1350 1200 1050 900 1350 1200 1050 900 Fan Moto...

Page 13: ...an Motor Speed rpm 880 820 Output of Fan Motor W 40 60 Fan Motor RLA A 0 70 0 70 Fan Motor Capacitor F Air Flow Volume of Outdoor Unit CFM 1412 1766 Fan Type Axial low Fan Diameter inch 20 1 2 20 1 2...

Page 14: ...9 04 F Indoor air flow High Pipe lengt 24 6ft Conditions Indoor DB70 F WB60 Outdoor DB19 94 F WB19 04 F Indoor air flow High Pipe lengt 24 6ft Conditions Indoor DB80 F WB66 9 F Outdoor DB95 F Indoor a...

Page 15: ...K for some model 123 2 145 in 46 52 out 52 57 in 122 176 out 99 109 Suprt High High 58 80 66 9 95 18K 130 142 in 46 4 51 8 out 51 8 57 2 in 167 181 4 out 98 6 118 4 Super High High 73 80 66 9 95 24K 1...

Page 16: ...0 L M H 18K 24K SH Indoor fan motor rating speed Noise dB A 46 48 50 52 54 56 58 60 20 30 40 50 60 70 80 90 100 Compressor frequency Hz Noise dB A Heating Cooling Indoor side noise Outdoor side noise...

Page 17: ...noise when blowing Outdoor side noise when blowing Indoor fan motor rotating speed Compressor frequency Hz Noise dB A 50 60 30 40 20 Low Middle High Super High 40 42 44 46 48 50 52 54 56 20 40 30 50...

Page 18: ...2 3 16 2 3 16 2 3 16 4 11 16 21 5 16 7 1 4 3 5 16 5 1 3 8 1 3 8 4 27 7 3 16 5 1 2 7 1 2 1 1 2 2 3 16 2 3 16 3 1 8 6 1 11 16 8 1 8 27 7 5 16 2 3 4 2 3 4 MODEL W H D QB 31 1 8 10 7 8 7 7 8 QC 33 1 4 11...

Page 19: ...8 11 1 4 20 10 1 8 GWH09QB D3DNC6L O GWH12QC D3DNC6L O GWC09AFC D3DNA1A O GWH09AFC BRS09HPJ1OAWC12QC D3DNB2M O BRS12HPJ1OA GWC09QB D3DNB2J O BRS18HPJ1OAGWC24QE D3DNB2R O BRS24HPJ1OA 33 7 64 12 11 64 2...

Page 20: ...harge Suction Heat exchanger evaporator Heat exchanger condenser Valve Valve Liquid pipe side Gas pipe side Strainer Strainer Capillary Accumlator Compressor Electron expansion valve Heating model Con...

Page 21: ...door unit Outdoor unit COOLING HEATING 4 Way valve Discharge Suction Heat exchanger evaporator Heat exchanger condenser Valve Valve Liquid pipe side Gas pipe side Strainer Strainer Capillary Accumlato...

Page 22: ...1625 63 63 57 3 5220 78 7 03 6 1625 7 03 6 1625 63 2 5 5 9 5 1 57 6 1 8 0 75 2 8 5 1 1 1 02 8 237 21 0 20 0 18 211 725 3 5 21752 5 3 3 1 02725 Indoor Unit BRS09HPJ1IA BRS12HPJ1IA BRS18HPJ1IA BRS24HPJ...

Page 23: ...WWRP 5 0 1 7 BRS12HPJ10A 60000706165503 The above data is subject to change without notice Please refer to the nameplate of the unit BRS18HPJ1OA 60000706255402 9 9 3 16 21 1 7521 9 2 7 50 1 7 03 6 162...

Page 24: ...RZHUHG RII IRU OHVV WKDQ PLQXWHV WR SUHYHQW WKH ULVN RI HOHFWULF VKRFN 51 1 7 5 75 27720 7B 5 5 1 1 225 81 7 600007062554 1 225 81 7 JURXQG RQO LURQ VKHOO PRWRU DSSOLHV WR WKH 127 0RWRU 51 1 3OHDVH GR...

Page 25: ...ication terminal for indoor unit and outdoor unit 15 Live wire terminal 16 Fuse 17 Terminal of live wire used for supplying power for outdoor unit 7 Interface of Motor feedback 8 Left right swing term...

Page 26: ...Reactor wiring terminal 1 4 Terminal of chassis electric heater 5 6 4 way valve terminal 7 Neutral wire Grounding wire 8 Communication wire 9 Live wire 10 Terminal of electronic expansion valve 11 In...

Page 27: ...interface Interface of temperature sensor 4 Interface of electronic expansion valve 5 Interface of fan 6 4 way valve interface 7 Interface of electric heating for compressor 9 Interface of netural wi...

Page 28: ...3 Interface of electric heating for chassis 4 4 way valve interface 5 6 Interface of earthing wire 7 Neutral wire Interface of live wire 8 9 Communication interface 10 Compressor overload protection i...

Page 29: ...26 6 1 Remote Controller Introduction of...

Page 30: ...27 Technical Information...

Page 31: ...28...

Page 32: ...29 Technical Information...

Page 33: ...t When Ewpe Smart App is installed register the account and add the device to achieve long distance control and LAN control of smart home appliances For more information please refer to Help in App iO...

Page 34: ...value under each condition Ambient temperature is Tamb Tcompensation for heat pump unit and Tamb for cooling only unit 4 If theres I feel function Tcompensation is 0 Others are same as above 5 Fan mo...

Page 35: ...rol code 01 current set temperature will be displayed 2 Only when remote control signal is switched to indoor ambient temperature display status corresponding remote control code 10 from other display...

Page 36: ...ated Tips The automatic cleaning function can only be started under normal environmental conditions If the indoor environment is easy to dust it is recommended to clean it once a month If the indoor e...

Page 37: ...the compressor is shut down and Tsetup Tindoor ambient temperature Tcooling indoor ambient temperature compensation 32 9 F start up the machine for cooling the cooling operation will start 2 During o...

Page 38: ...Defrosting a Defrosting starts the compressor is shut down and restarts it after 55 second delay b Defrosting ends the compressor stops then starts it after 55 second delay 2 Outer Fans Control Notes...

Page 39: ...tarted and should be stopped to treat according to the overload protection Clear the trouble at the mode of power turn off heating and the protection times are not counted 2 Frequency limited If TCool...

Page 40: ...normal speed during discharging you should limit the frequency raising of compressor 3 Reducing frequency at normal speed and stopping machine If Tfrequency reducing temperature at normal speed durin...

Page 41: ...ency by reducing 30Hz 90s till the lower limit After it was running 90s at the lower limit if Tfrequency reducing temperature at normal speed of module T Module you should stop the machine for module...

Page 42: ...d as four way valve reversion abnormity And then it can run if stop the reversion abnormity protection for four way valve 3 min and if it still cant run when the reversion abnormity protection for fou...

Page 43: ...Toutdoor amb 35 6 F the electric heating of chassis will keep original status 7 Electric Heating Function of Compressor 1 When Toutdoor amb 23 F compressor stops operation while the electric heating...

Page 44: ...ressor rupture resulting in injury 4 During refrigerant recovery make sure that liquid valve and gas valve are fully closed and power is disconnected before detaching the connection pipe If compressor...

Page 45: ...4 Electroprobe 7 Electronic leakage detector 10 Pipe pliers pipe cutter 2 Screw driver 5 Universal meter 8 Vacuum pump 11 Pipe expander pipe bender 3 Impact drill drill head electric drill 6 Torque wr...

Page 46: ...least 6 inches Space to the wall S p a c e t o t h e o b s t r u c t i o n r o o l f e h t o t e c a p S A t l e a s t 1 1 8 i n c h Space to the obstruction At least 79 inches At least 20 inches Spa...

Page 47: ...indoor unit Make the bound pipes pass through the wall hole and then connect outdoor unit Neaten the pipes Vacuum pumping and leakage detection Check after installation and test operation Finish inst...

Page 48: ...5 The location should be able to withstand the weight of indoor unit and wont increase noise and vibration 6 The appliance must be installed 72inch above floor 7 Dont install the indoor unit right ab...

Page 49: ...the holes 3 Fix the wall mounting frame on the wall with tapping screws ST4 2X25TA and then check if the frame is firmly installed by pulling the frame If the plastic expansion particle is loose pleas...

Page 50: ...ind up the connection pipe power cord and drain hose with the band As show in Fig 14 2 Reserve a certain length of drain hose and power cord for installation when binding them When binding to a certai...

Page 51: ...ort of outdoor unit on the selected location with expansion screws 5 Connect Outdoor Electric Wire 1 Let the connection wire sleeve go through the two holes of baffle tighten the connection joint of s...

Page 52: ...r press ON OFF button on the remote controller to start operation Press MODE button to select AUTO COOL DRY FAN and HEAT to check whether the operation is normal or not If the ambient temperature is l...

Page 53: ...n E5 During cooling and drying operation compressor and outdoor fan stop while indoor fan operates During heating operation all loads stop 1 Supply voltage is unstable 2 Supply voltage is too low and...

Page 54: ...d F3 During cooling and drying operating compressor stops while indoor fan operates During heating operation the complete unit will stop operation Outdoor temperature sensor hasnt been connected well...

Page 55: ...s higher than 265VAC turn on the unit after the supply voltage is increased to the normal range 2 If the AC input is normal measure the voltage of electrolytic capacitor C on control panel AP1 if its...

Page 56: ...ng operation compressor will stop while indoor fan will operate During heating operation the complete unit will stop Replace outdoor control panel AP1 30 Module high temperature protection P8 During c...

Page 57: ...o nizing of compressor H7 During cooling and drying operation compressor will stop while indoor fan will operate During heating operation the complete unit will stop operation Refer to the malfunction...

Page 58: ...erate During heating operating the complete unit will stop operation Theres circuit malfunction on outdoor units control panel AP1 please replace the outdoor units control panel AP1 47 The four way va...

Page 59: ...r fan operates Heat compressor outdoor fan and indoor fan stop operation 1 Outdoor ambient temperature exceeds the operation range of unit eg less than 20oC or more than 60oC for cooling more than 30o...

Page 60: ...broken Malfunction diagnosis process Is the wiring terminal between the temperature sensor and the controller loosened or poorly contacted Start Insert the temperature sensor tightly Yes Yes Yes Yes...

Page 61: ...e connection of PG motor control terminal is firm Turn on the unit again measure whether the output voltage on control terminal for PG motor is more than 50V within 1 min after the louvers are opened...

Page 62: ...rminal of indoor fan It s the malfunction of main board Replace a new main board that is of the same model It s the malfunction of main board Replace a new main board that is of the same model Replace...

Page 63: ...mper cap Assemble the jumper cap with the same model Insert the jumper cap tightly Is malfunction eliminated Is malfunction eliminated Is malfunction eliminated Replace the mainboard with the same mod...

Page 64: ...clusion U8 is displayed due to power off on while the capacitor discharges slowly U8 is still displayed The zero cross detection circuit of the mainboard is defined abnormal Replace the mainboard with...

Page 65: ...tart Is malfunction eliminated The end check if the connection wire are correctly connected Replace the detecting plate with the same model Replace the mainboard with the same model Yes Yes No 5 Malfu...

Page 66: ...system System is blocked inside dirt block ice block oil block Y valve no fully open Compressor doesn t work normally Strange noise or leakage occurs Make compressor run normally Casing is too hot Rep...

Page 67: ...matches with display board Main board of IDU matches with that of ODU Communication cord is damaged Replace IDU s main board Malfunction eliminated End Connect the line according to wiring diagram Mat...

Page 68: ...the compressor Replace the mainboard with the same model End Is the supply voltage too low with overload Is the indoor outdoor heat exchanger dirty or are the air inlet and outlet blocked The fan is a...

Page 69: ...voltage testing circuit on control panel AP1 Replace the control panel AP1 Measure the AC voltage between terminalL andN on wiring board XT power supply Voltage within 210VAC 250VAC Shut down the powe...

Page 70: ...to the range of 210VAC 250VAC Correctly connect the wires of compressor according to the electric wiring diagram and then turn on the unit Check the connection between the control board and the compr...

Page 71: ...rature protection Is outdoor ambient temperature higher than 53 20 minutes after the complete unit is powered off Is heat dissipation of the indoor unit and outdoor unit abnormal Normal protection ple...

Page 72: ...pressor stopping enough Fault diagnosis process Y N Y N N Y Y N Power on the unit Is stop time of the compressor longer than 3 minutes Restart it up after 3 minutes Does startup fail Are the wires for...

Page 73: ...essor connected correctly Is connection sequence right Is the connection made in clockwise direction Connect the wires correctly Replace the control panel AP1 If the fault is eliminated Replace the co...

Page 74: ...tes after the complete unit is powered off Is the terminal FA for the electronic expansion valve connected correctly Connect the wires correctly Resistances between the first four pins close to the te...

Page 75: ...perate normally before the failure occurs The AP1 voltage detection circuit is at fault Check wiring inside of the indoor and outdoor units Are wires broken Check the communication circuit of the outd...

Page 76: ...damaged If the refrigerant is leaked The compressor overload protection terminal is not connected well with the mainboard If the overload protector is damaged Heat exchange of unit is not good heat ex...

Page 77: ...mpressor overload protection terminal is not connected well with the mainboard reconnect them correctly Heat exchange of unit is not good heat exchanger is dirty and unit radiating environment is bad...

Page 78: ...method for details Malfunction of compressor Compressor cant operate Refer to point 5 of maintenance method for details 9 3 Troubleshooting for Normal Malfunction 1 Air Conditioner Cant be Started Up...

Page 79: ...pipe Replace drain pipe Wrapping is not tight Water leaking from the pipe connection place of indoor unit Wrap it again and bundle it tightly 5 Compressor Cant Operate Possible causes Discriminating m...

Page 80: ...o remove it Horizontal louver Location of step motor Procedure Step 1 Remove filter assembly 2 Remove horizontal louver Front panel Front case Right filter Groove Left filter Open the front panel Push...

Page 81: ...assy and bottom case Lift up the front case sub assy and take it out Electric box cover2 Detecting plate for 12K for 09K Detecting plate Screw Screw 5 Remove front case sub assy 6 Remove vertical louv...

Page 82: ...ounding screw Remove the wiring terminals of motor and stepping motor Remove the electric box assy Twist off the screws that are locking each lead wire and rotate the electric box assy Twist off the s...

Page 83: ...terminals 2 Pull out the holder for some terminals at first holder is not available for some wiring terminal hold the connector and then pull the terminal circlip soft sheath holder connector Procedu...

Page 84: ...he screws at the connection place of cross flow blade and motor lift the motor and cross flow blade upwards to remove them Remove the bearing holder sub assy Remove the screw fixing step motor and the...

Page 85: ...ft and right filters to make them break away from the groove on the front case Then remove the left and right filters one by one Left filter Groove Right filter Front case Front panel C6 display Displ...

Page 86: ...ke S wing motor Screw off the screws that are locking the swing motor and take the motor off it out 4 Remove electric box cover 2 and detecting plate WIFI Remove the screws on the electric box cover 2...

Page 87: ...door tube temperature sensor Screw off one grounding screw Remove the wiring terminals of motor and stepping motor Remove the electric box assy Screw off the screws that are locking each lead wire S c...

Page 88: ...Installation and Maintenance R ear case assy First remove the left side of evaporator from the groove on the rear case assy Then remove the right side from the clasp on the rear case assy Groove Clas...

Page 89: ...86 Installation and Maintenance...

Page 90: ...ove top cover Before disassamble Remove 3 connection screw fixing cable cross plate 2 and then remove the Cable cross plate 2 Remove 1 connection screw fixing valve cover and then remove the valve cov...

Page 91: ...ove the front grille Remove connection screws connecting the front panel with the chassis and the motor support and then remove the front panel Remove the nut fixing the blade and then remove the axia...

Page 92: ...pots connecting the 4 way Valve Assy to take it out Note Refrigerant should be discharged firstly Welding process should be as quickly as possible and keep wrapping cotton wet all the time Be sure not...

Page 93: ...move the 2 tapping screws fixing the motor support Lift motor support to re move it 9 Remove motor and motor support Motor Motor support 10 Remove clapboard sub assy Loosen the screws of the Clapboard...

Page 94: ...91 Installation and Maintenance BRS18HPJ1OA BRS24HPJ1OA Note Take heat pump for example...

Page 95: ...92 Installation and Maintenance...

Page 96: ...93 Installation and Maintenance...

Page 97: ...94 Installation and Maintenance...

Page 98: ...95 Installation and Maintenance...

Page 99: ...96 Installation and Maintenance...

Page 100: ...ahrenheit degree and Celsius degree Tf Tcx1 8 32 Ambient temperature Fahrenheit display temperature Fahrenheit Celsius Fahrenheit display temperature Fahrenheit Celsius Fahrenheit display temperature...

Page 101: ...teps A Cut the pip Confirm the pipe length according to the distance of indoor unit and outdoor unit Cut the required pipe with pipe cutter B Remove the burrs Remove the burrs with shaper and prevent...

Page 102: ...6 0 717 24 8 60 23 95 9 779 165 2 2 28 235 4 0 697 26 6 57 18 96 8 9 382 167 2 206 237 2 0 678 28 4 54 31 98 6 9 003 168 8 2 133 239 0 66 30 2 51 59 100 4 8 642 170 6 2 064 240 8 0 642 32 49 02 102 2...

Page 103: ...4 165 2 3 04 235 4 0 93 26 6 76 24 96 8 12 51 167 2 94 237 2 0 904 28 4 72 41 98 6 12 168 8 2 844 239 0 88 30 2 68 79 100 4 11 52 170 6 2 752 240 8 0 856 32 65 37 102 2 11 06 172 4 2 663 242 6 0 833 3...

Page 104: ...7 49 19 147 2 10 54 217 4 3 04 8 6 323 9 78 8 47 08 149 10 18 219 2 2 955 10 4 306 2 80 6 45 07 150 8 9 827 221 2 872 12 2 289 6 82 4 43 16 152 6 9 489 222 8 2 792 14 274 84 2 41 34 154 4 9 165 224 6...

Page 105: ...Boreal International a Watsco Inc subsidiary borealsales borealintl com www borealintl com 10300 NW 19th St 105 Doral FL 33172 786 621 8250 BOREAL_BRISA_SERVICE_09 24K_230V_02242021...

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