ENGINE
STARTER DRIVE GEAR REMOVAL/
INSPECTION
1. Remove water pump tube.
2. Take off water pump bolts.
3. Tap water pump lightly with a plastic hammer in
reinforced areas only until loose.
1. Remove stator housing bolts and remove housing.
2. Remove the start drive gear and shaft by pulling the
shaft and tilting the gear slightly. Flywheel removal
generally is not required
.
3. Measure the OD of the starter drive shaft on both
ends for out--of--round.
4. Measure the ID of the bushing in the stator housing
(A) and in the crankcase (B) in two directions 90
°
apart
to determine if out--of--round. Calculate clearance.
Replace components if clearance is excessive.
5. Inspect gear teeth on starter drive. Replace starter
drive if gear teeth are cracked, worn, or broken.
FLYWHEEL REMOVAL / INSPECTION
The crankshaft end contains an oil passage plunge
joint (A) as shown below. The plunger must be able to
move in and out freely. Avoid damage to the
crankshaft end or plunge joint and spring, which can
cause loss of oil pressure, resulting in severe engine
damage.
1.Remove the oil passage plunge joint, flywheel nut and
washer.
2.Install Flywheel Puller.
3. Remove flywheel.
CAUTION
Do not hammer or strike the tool while attached to the
crankshaft end, which may become damaged.
4.24
Summary of Contents for 2007 GOES 300 S
Page 9: ...GENERAL INFORMATION Vehicle Component Inspection Location 1 6 ...
Page 39: ...CVT SYSTEM CVT EXPLODED VIEW 3 4 ...
Page 51: ...ENGINE ENGINE EXPLODED VIEW 4 3 ...
Page 52: ...ENGINE 4 4 ...
Page 53: ...ENGINE OIL FLOW DIAGRAM 4 5 ...
Page 115: ...FUEL CARBURATOR Fuel tank location 6 17 ...
Page 125: ...BODY SUSPENSION STEERING 7 6 ...
Page 133: ...BODY SUSPENSION STEERING 7 14 ...
Page 142: ...BRAKES FRONT BRAKE EXPLODED VIEW 8 6 ...
Page 188: ...ELECTRICAL 9 32 ...