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BONFIGLIOLI VF 130, Installation, Operation And Maintenance Manual

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IOM Manual VF-W_ATEX_gb - Translation of original instructions in Italian - Rev 03_0 - 30/09/16

INDEX OF REVISIONS (R)

BR_IOM_VF-W_ATX_ENG_R03_0

10

We reserve the right to modify the information given herein without prior notification.
This manual may not be reproduced, even partially, without express authorisation.
This edition cancels and replaces all previous editions and revisions.

Added chapter “ALLOWED TEMPERATURE LIMITS”

Summary of Contents for VF 130

Page 1: ...40012 Lippo di Calderara di Reno Bologna Italy tel 39 051 647 3111 fax 39 051 647 3126 bonfiglioli bonfiglioli com www bonfiglioli com We have a relentless commitment to excellence innovation sustain...

Page 2: ......

Page 3: ...NG SPECIFICATIONS 11 4 2 HANDLING INSTRUCTIONS 12 4 3 STORAGE 16 General information 5 INSTALLATION 17 5 1 INSTALLING THE GEARBOX 17 5 2 ANCHORING THE TORQUE ARM 21 5 3 INSTALLING AN ELECTRIC MOTOR WI...

Page 4: ...e this manual in future without this present revision being considered inadequate for that reason 1 2 GLOSSARY TERMS AND SYMBOLS Some of the most frequently used terms in this manual are explained bel...

Page 5: ...earmotor in contravention of local occupational health and safety legislation incorrect installation disregard of or incorrect application of the instructions provided in this manual electrical power...

Page 6: ...ion and in observance of applicable safety standards When working on the gearbox wear the clothing and personal protective equipment specified in the manufacturer s instructions or required by the saf...

Page 7: ...nst accidental startup e g by padlocking the main power switch or removing the power fuses For this purpose also affix a notice to the motor indicating that work is in progress on the gearbox Do not p...

Page 8: ...6 64 IOM Manual VF W_ATEX_gb Translation of original instructions in Italian Rev 03_0 30 09 16...

Page 9: ...ox type Product code Month Year of manufacture Mounting position Gear ratio Name of manufacturer Nameplate data for ATEX specified gearboxes Gearbox type Gear ratio Product code Transmissible torque N...

Page 10: ...ls Apply thread lock to all external bolts and plugs Fit vent plugs with anti intrusion valves Fit oil seals with dust trap to the output shaft Ensure that all components and products can resist tempe...

Page 11: ...e optimum ambient conditions The gearbox may not be used in areas and environments with highly corrosive abrasive vapours smoke or dust In direct contact with loose food products Do not use the gearbo...

Page 12: ...ure starting with full load Maximum casing surface temperature during continuous operation measured next to the gearbox input Ambient temperature Minimum operating ambient temperature Maximum operatin...

Page 13: ...e material can be stored in suitable conditions for a period of two years under cover at a temperature within the limits specified in the chapter ALLOWED TEMPERATURE LIMITS and at a relative humidity...

Page 14: ...following operations must be carried out with the greatest care and attention to avoid sudden movements during the handling of the gearbox When lifting the gearbox only use accessories such as eyebol...

Page 15: ...lations while moving it The following pages illustrate in detail the different lifting methods to be adopted for the gearbox series sizes and configurations described in this manual The most suitable...

Page 16: ...for use with strap Safety hook for use with rope Eye bolt already present on VF130 VF250 gearboxes Lift manually weight 15 kg Lift according to drawing A Lift according to drawing B Maximum tilt permi...

Page 17: ...ring Rope and hooks Open strap and eye bolts Shackle for use with strap Safety hook for use with rope Eye bolt Lift manually weight 15 kg Lift according to drawing A Lift according to drawing B Maximu...

Page 18: ...e taken 5 Coat all external machined surfaces with a protective anti corrosion product such as Shell Ensis SX or a product with similar properties and application range Check the surfaces regularly an...

Page 19: ...rosive for the gearbox or any of its parts follow the special precautions required for aggressive environments Contact the manufacturer s technical assistance service for further details 10 We recomme...

Page 20: ...Bolt class Stainless steel 8 8 10 9 5 10 5 5 M2 5 0 75 M3 1 34 M4 3 4 5 2 1 M5 5 9 8 9 4 2 M6 10 3 15 3 7 3 M8 25 5 37 18 M10 50 73 35 M12 87 3 127 61 M14 138 3 201 150 M16 210 9 314 M18 306 435 M20 4...

Page 21: ...lectric motor arranged vertically with its shaft facing down the motor must be covered by a protective canopy The output shaft and any pulleys or other transmission components must be perfectly aligne...

Page 22: ...this manual Bolt 1 and spacer 2 shown above are not included in the supply 2 1 To minimise the loads on the shaft bearings when mounting transmission mechanisms with asymmetrical hubs use the configu...

Page 23: ...NGE Thoroughly clean and degrease all the mating surfaces between the motor and the gearbox shafts and flanges Do not force the surfaces together or use inappropriate tools to couple them Take care no...

Page 24: ...milar properties and application range around the edges of the flanges to seal any gaps between their surfaces If the output shaft is also equipped with a flange the user must take similar precautions...

Page 25: ...t have a service plug fill with the quantity of lubricant specified in the lubrication chapter of the VFR catalogue 8 Grip the motor firmly and holding it in alignment mount it to the flange of the fi...

Page 26: ...ic motor before working on the limit switch device The device must only be installed and calibrated by specialist personnel according to these instructions and any other instructions provided with it...

Page 27: ...ed VF or W gear unit Here below the operations performer at the factory for the initial adjustment are listed Same steps with the exception of step 2 must be followed when a different torque setting i...

Page 28: ...ipped with cast iron housing are supplied with the housing painted in factory GREY RAL 7042 The painted ferrous surfaces are protected to at least corrosivity class C2 UNI EN ISO 12944 2 Aluminium cas...

Page 29: ...ubricated for life and not subject to external contamination do not normally require periodic lubricant changes The following table identifies the gearboxes that are supplied with synthetic for life l...

Page 30: ...tted lubricants When using a lubricant other than the recommended SHELL lubricant be sure it is a synthetic lubricant with equivalent viscosity and composition and added with adequate anti foaming age...

Page 31: ...itted use The manufacturer cannot guarantee the quality or suitability of lubricants Characteristics must be verified directly with the manufacturer of the chosen lubricant or ask Bonfiglioli Technica...

Page 32: ...86 150 A F FC FR P HS P IEC S 4 5 3 5 3 5 3 0 3 9 3 9 VF 185 N HS P IEC 5 0 5 5 5 5 7 8 6 6 6 8 VFR 185 N HS P IEC 1 0 0 80 0 80 0 60 0 40 1 0 VF 185 V HS P IEC 6 8 5 5 5 5 6 4 7 8 5 4 VFR 185 V HS P...

Page 33: ...Series gearboxes are supplied with lubricant with the exceptions shown in table 5 Oil quantities are therefore not specified for these gearboxes If necessary contact the manufacturer s technical assi...

Page 34: ...t 5 9 3 1 Wormgears Serie VF U B3 V6 B6 B7 V5 B8 VF 27 _ VF 49 _ VFR 44 _ VFR 49 _ N B3 V6 B6 B7 V5 B8 V B3 V6 B6 B7 V5 B8 P B3 V6 B6 B7 V5 B8 F B3 V6 B6 B7 V5 B8 A B3 V6 B6 B7 V5 B8 HS S P IEC Base m...

Page 35: ...64 IOM Manual VF W_ATEXgb Translation of original instructions in Italian Rev 03_0 30 09 16 B3 B6 B7 HS P IEC B8 V5 V6 VF 30 A VF 49 A VF 49 VF 49 B3 B6 B7 HS P IEC B8 V5 V6 VF 30 N VF 49 N VF 49 VF...

Page 36: ...Manual VF W_ATEX_gb Translation of original instructions in Italian Rev 03_0 30 09 16 VF 49 VF 49 VF 49 VF 49 B3 B6 B7 HS P IEC B8 V5 V6 VF 30 V VF 49 V B3 B6 B7 HS P IEC B8 V5 V6 VF 30 P VF 49 P On b...

Page 37: ...IOM Manual VF W_ATEXgb Translation of original instructions in Italian Rev 03_0 30 09 16 VF 49 VF 49 VF 49 VF 49 B3 B6 B7 HS P IEC B8 V5 V6 VF 30 F FA VF 49 F FA B3 B6 B7 HS P IEC B8 V5 V6 VF 30 U VF...

Page 38: ...inal instructions in Italian Rev 03_0 30 09 16 B3 B6 B7 B8 V5 V6 VF 130 A VF 250 A VFR 130 A VFR 250 A HS P IEC VF VF VF W VF VF 130 150 46 i 100 VF VF W VF Service plugs for the _R pre stage section...

Page 39: ...gb Translation of original instructions in Italian Rev 03_0 30 09 16 B3 B6 B7 B8 V5 V6 VF 130 N VF 250 N VFR 130 N VFR 250 N HS P IEC Service plugs for the _R pre stage section only are shown in secti...

Page 40: ..._gb Translation of original instructions in Italian Rev 03_0 30 09 16 B3 B6 B7 B8 V5 V6 VF 130 V VF 250 V VFR 130 V VFR 250 V HS P IEC Service plugs for the _R pre stage section only are shown in sect...

Page 41: ...inal instructions in Italian Rev 03_0 30 09 16 B3 B6 B7 B8 V5 V6 VF 130 P VF 250 P VFR 130 P VFR 250 P HS P IEC VF VF VF W VF VF 130 150 46 i 100 VF VF W VF Service plugs for the _R pre stage section...

Page 42: ...inal instructions in Italian Rev 03_0 30 09 16 B3 B6 B7 HS P IEC B8 V5 V6 VF 130 F VF 185 F VFR 130 F VFR 185 F VF VF VF W VF VF 130 150 46 i 100 VF VF W VF Service plugs for the _R pre stage section...

Page 43: ...41 64 IOM Manual VF W_ATEXgb Translation of original instructions in Italian Rev 03_0 30 09 16 5 9 3 2 Wormgears Serie W W 63 U W 86 U WR 63 U WR 86 U B3 V6 B7 B8 V5 B6 HS S P IEC...

Page 44: ...42 64 IOM Manual VF W_ATEX_gb Translation of original instructions in Italian Rev 03_0 30 09 16 B3 B6 B7 B8 V5 V6 W 63 UF UFC W 86 UF UFC WR 63 UF UFC WR 86 UF UFC HS S P IEC...

Page 45: ...43 64 IOM Manual VF W_ATEXgb Translation of original instructions in Italian Rev 03_0 30 09 16 B3 B6 B7 HS P IEC B8 V5 V6 W 63 U W 86 U W 63 UF UFC W 86 UF UFC...

Page 46: ...44 64 IOM Manual VF W_ATEX_gb Translation of original instructions in Italian Rev 03_0 30 09 16 B3 B6 B7 HS S P IEC B8 V5 V6 W 110 U WR 110 U...

Page 47: ...45 64 IOM Manual VF W_ATEXgb Translation of original instructions in Italian Rev 03_0 30 09 16 B3 B6 B7 _S _P IEC B8 V5 V6 W 110 UF UFC WR 110 UF UFC HS P IEC...

Page 48: ...46 64 IOM Manual VF W_ATEX_gb Translation of original instructions in Italian Rev 03_0 30 09 16 B3 B6 B7 HS P IEC B8 V5 V6 W 110 U W 110 UF UFC...

Page 49: ...l instructions in Italian Rev 03_0 30 09 16 B3 B6 B7 B8 V5 V6 VFR 130 VFR 250 A N A N HS P IEC HS P IEC 5 9 3 3 Worm gearboxes with helical pre stage VFR Service plugs for the _VF main reduction secti...

Page 50: ...gb Translation of original instructions in Italian Rev 03_0 30 09 16 B3 B6 B7 B8 V5 V6 VFR 130 VFR 250 V P V P HS P IEC HS P IEC Service plugs for the _VF main reduction section only are shown in sect...

Page 51: ...gb Translation of original instructions in Italian Rev 03_0 30 09 16 B3 B6 B7 B8 V5 V6 VFR 130 VFR 250 F FC FR HS P IEC FR FC F Service plugs for the _VF main reduction section only are shown in secti...

Page 52: ...H1 UNI 6604 UNI 5739 VF 30 19 14 f7 13 53 18 5 16 40 6 5 6 5 16 5 h9 0 5 1 5 5x5x40 A 22 14 d9 5 5 4 2 5 M5x16 VF 44 23 18 f7 17 62 22 5 17 50 6 6 20 5 6 h9 0 5 1 5 6x6x50 A 27 18 d9 6 5 4 5 3 M6x20 V...

Page 53: ...requirement does not apply to gearbox sizes from 27 to 49 unless they are ATEX compliant where applicable It is expressly forbidden to install the gearbox at an angle without having consulted and obt...

Page 54: ...ox is sufficiently ventilated and that it is not subject to radiation from external heat sources The temperature of the cooling air does not exceed 40 C Measuring the gearbox surface temperature The g...

Page 55: ...checks have been completed positively and provided all the instructions in this manual have been strictly observed an electric motor with ATEX rating equal to or higher than that of the gearbox may be...

Page 56: ...URE LIMITS for further details Before commencing any maintenance work activate all the safety devices provided and if necessary inform persons working in the vicinity Cordon off the area around the ge...

Page 57: ...Regardless of the type of gearbox whenever a seal ring is replaced its lips should be smeared with a thin layer of grease such as Fluorocarbon 880 ITP gel or a product with similar properties and app...

Page 58: ...ding on the temperature reached by the lubricant it should be replaced at the intervals indicated in the table below tab 8 tab 7 Inspection parameter Frequency First oil change after putting into serv...

Page 59: ...lies are found identify their cause make the necessary repairs and top up the lubricant level before putting the gearbox back into service Every 3000 hours of operation On gearboxes with reaction arms...

Page 60: ...the yellow level plug is described on the following pages 6 3 OIL CHANGES 1 Place a suitable container under the drain plug 2 Remove the filler and drain plugs and allow the oil to drain out 3 Wait f...

Page 61: ...icable legislation If a leak is found identify the cause of the fault and repair it before topping up the lubricant and operating the unit 6 4 CLEANING To clean dust dirt and process residues off the...

Page 62: ...cessive force once the screws coupling it to the gearbox have been removed If it proves difficult to remove the motor do not use screwdrivers or levers to apply force as this may damage the flanges an...

Page 63: ...figure below 4 3 6 2 1 5 1 Machine shaft 2 Hollow shaft 3 Threaded rod not supplied 4 Bolts not supplied 5 Thrust ring not supplied 6 Torque plate not supplied During the extraction process observe t...

Page 64: ...too high Oil level too high Check oil level Oil too old Change oil Oil contaminated Change oil Abnormal running noise Gears damaged Contact authorised workshop Excessive axial play in bearings Contac...

Page 65: ...e delivered to an authorised disposal recycling centre Do not re use parts or components which appear to be in good condition after they have been checked and or replaced by qualified personnel and de...

Page 66: ...ONS R BR_IOM_VF W_ATX_ENG_R03_0 10 We reserve the right to modify the information given herein without prior notification This manual may not be reproduced even partially without express authorisation...

Page 67: ......

Page 68: ...40012 Lippo di Calderara di Reno Bologna Italy tel 39 051 647 3111 fax 39 051 647 3126 bonfiglioli bonfiglioli com www bonfiglioli com We have a relentless commitment to excellence innovation sustain...

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