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ADJUSTING INSTRUCTIONS AND 

ILLUSTRATED PARTS LIST 

Introducing our latest creation... 

All New Model PBB Portable Bobbinless Binder! 

PBB 2 x 2 & 4 x 4 MODELS 

BOND PRODUCTS INC 

4511 WAYNE AVE PHILADELPHIA PA 19144 

TOLL FREE PHONE 888-800-BOND (2663) 

TOLL FREE FAX 800-582-9643 

LOCAL PHONE 215-842-0200 

LOCAL FAX 215-844-7175 

EMAIL: 

[email protected]

 

WEB: 

www.bondproducts.com

 

Rev.  August 2018 

Summary of Contents for PBB 2 x 2

Page 1: ...del PBB Portable Bobbinless Binder PBB 2 x 2 4 x 4 MODELS BOND PRODUCTS INC 4511 WAYNE AVE PHILADELPHIA PA 19144 TOLL FREE PHONE 888 800 BOND 2663 TOLL FREE FAX 800 582 9643 LOCAL PHONE 215 842 0200 L...

Page 2: ...of carpet mechanics workrooms and Do It Yourself customers Our experienced staff will assist you in selecting the right products for your job Cutting and binding machines carpet binding tapes in a wid...

Page 3: ...y Bond Products Inc makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials...

Page 4: ...CIFICATIONS 11 DO NOT USE SPARE PARTS OTHER THAN BOND GENUINE PARTS Identifying and Ordering Parts Where the construction permits each part is stamped with its part number On all orders please include...

Page 5: ...27 Frame 5 PBB 4x4 Clutch Assembly 28 Frame 6 PBB 4x4 Rear Puller Assembly 29 Frame 7 Puller Lifting Lever Assembly 30 Frame 8 PBB 4x4 Back Puller Lower Assembly 31 Frame 9 Caster Brackets Assembly 3...

Page 6: ...Threads Needle 75 Mono clear H D Looper 69 Bonded Nylon 138 Bonded Nylon Drive motor 110 125 220 230 240V AC 12 24V DC 50 60Hz Single phase 2 THE POINTS BEFORE OPERATION Oil the area through which thr...

Page 7: ...3 NEEDLE LOOPER THREADING 2...

Page 8: ...1A 2 Turn the black knob on the top of the canister counter clockwise 3 Replace the empty canister with the new canister by aligning the threaded rod through the center holes of the canister 4 Screw...

Page 9: ...Screw the black knob clockwise to the threaded rod tighten knob snuggly 4 Put thread end through the eye of the thread rod above the spool Fig 1A 5 Continue threading through the thread tensioner the...

Page 10: ...eed the carpet through the folder mouth Let the machine move towards you without helping it pull through the carpet 4 When you get to the other end of the carpet continue binding on the tape until the...

Page 11: ...joint rod B to L direction to increase it Fig 2 Make sure that the nuts b has left handed thread 6 2 Needle Height When the looper moves left and right to turn pulley by hand the looper and the needle...

Page 12: ...s adjust the gap to be 0 05 0 1mm between looper and needle to confirm they do not clash with each other when the sharp point of looper is passing behind needle The adjustment of the gap shall be done...

Page 13: ...n in Fig 8 and tighten the screw a PBB 4 x 4 only When binding oval or round shaped carpets please disengage the rear upper puller NOTES ON CARRYING AND STORAGE 1 Carry the machine in a storage box 2...

Page 14: ...n parts 4 The last figure on the parts stamp number advances on each improvement of the parts 5 Parts No described in of Remarks means old parts No The parts list is subject to change without prior no...

Page 15: ...16 17 18 19 245071 245081B 245081 065261 205091 245091 9 64S40011 245081A 245101 Thread Tension Eyelet Thread Tension Assembly for Looper Tension Post Tension Disc Tension Spring Tension Nut Screw for...

Page 16: ...2 COVERS BUSHINGS AND OILING PARTS 11...

Page 17: ...ew for 241122 241111 Oil Cup Push Oil Cup Top Cover Screw for 205191 Needle Bar Guard Screw for 202091 Presser Bar Bushing upper Needle Bar Bushing Presser Bar Bushing lower Screw for 242211 202051 24...

Page 18: ...7 8 9 241091 3 16S28001 241131 11 64s40501 241161 205131 202001A 11 64S40090 11 64S40001 Synchro Pulley Screw for 241091 Retaining Collar Screw for 241131 Spacer Oil Felt Needle lever connecting rod A...

Page 19: ...0001 11 64S40002 Ball Stud Guide Fork Screw for 076062 Oil Felt Main Shaft Push Oil Cup Oil Felt Nut for 242081 Adjusting Stud Needle Lever Stud Oil Felt Needle Lever Assembly Screw for 013081B Screw...

Page 20: ...4 LOOPER DRIVING PARTS 15...

Page 21: ...or 203121A Thread Take Up for Looper Screw for 203111 Oil Felt Looper Bell Crank Hinge Stud Screw for 203101 Screw for 203101 Ball Joint Rod Assembly Ball Joint Assembly Ball Joint Assembly Screw for...

Page 22: ...5 FEED DRIVING AND THREAD CUTTER PARTS 17...

Page 23: ...043 205071 2 9 64S40005 Oil Felt Feed Rocker Connecting Rod Pin Feed Rocker Connecting Rod Feed Rocker Shaft Bushing Screw for 204001 Oil Felt Feed Rocker Shaft Feed Rocker Washer for 204041 Feed Bar...

Page 24: ...6 MOTOR SWITCH AND HANDLE PARTS FOR TOTALLY ENCLOSED TYPE MOTOR 19 See Page 37 for complete details See Page 34 for complete details...

Page 25: ...or 241024C Cabtyre Cord with Plug Standard Type Cabtyre Cord with Plug American Type Cabtyre Cord with Plug British Type Cabtyre Cord with Plug German Type Cabtyre Cord with Plug French Type Cabtyre C...

Page 26: ...05171 205181 205191 205201 205211 211151 241024 241024C 241024CS 241072 241075 241082 241091 241111 241122 241131 241161 242081 242171 242181 242191 242211 242221 245071 245081 245081A 245081B 245091...

Page 27: ...15 9 15 23 9 20 9 13 13 30 10 9 13 34 39 11 28 43 13 25 26 15 6 11 24 35 9 34 11 21 9 7 11 40 15 23 13 4 5 17 21 11 64S40076 11 64S40089 11 64S40090 11 64S40501 11 64S40502 11 64S40504 3 16S28001 3 16...

Page 28: ...01 9 64S40502 9 64S40503 11 64S40001 11 64S40002 11 64S40003 11 64S40005 11 64S40006 11 64S40007 11 64S40012 11 64S40015 11 64S40049 11 64S40075 11 64S40076 11 64S40089 11 64S40090 11 64S40091 11 64S4...

Page 29: ...PBB1003A Adjusting Side Block Stud 9 PBB1003HDW 1 4 Thick Washer 1 4 Washer 10 PBB1003W 11 PBB1003LW 12 PBB1003N 1 4 Lock Washer 1 4 28 Lock Nut 13 PBB1007BW Balance Weight 14 PBB1007LW 10 Internal Lo...

Page 30: ...1 PBB2001FY Feed Roller Yoke Front 2 PBB2002R Feed Roller Front 3 PBB2002RSC 10 32 x 1 4 Screw 4 PBB2003S Feed Roller Shaft 5 PBB2004B Universal Joint 2 6 PBB2004SC 10 32 x 1 8 Screw 8 7 PBB2005S Sha...

Page 31: ...2011 Clutch Support Bracket 10 PBB2011B Bronze Bushing Note There is no number 11 12 PBB2013SW 1 4 Internal Lock Washer 6 13 PBB2012CL One Way Bearing 14 PBB2012NS New Style Gear Block 15 PBB2013B Bro...

Page 32: ...0 32 x 1 2 Screw 3 PBB2003S Feed Roller Shaft 2 4 PBB2002R Feed Roller Front 5 PBB2002RSC 10 32 x 1 4 Screw 6 PBB2001FY Feed Roller Yoke Rear 7 PBB2002R Feed Roller Rear 8 PBB2002RSC 10 32 x 1 4 Screw...

Page 33: ...crew 2 Clutch Support Bracket 9 PBB2011 10 PBB2011B Bronze Bushing Note There is no number 11 12 PBB2013SW 1 4 Internal Lock Washer 6 13 PBB2012CL One Way Bearing 14 PBB2012NS New Style Gear Block 15...

Page 34: ...sher 2 Adjusting Bushing Upper Compression Spring Lifter Bracket 8 PBB3006LSC 10 32 x 1 2 Long Screw 1 9 PBB3006SC 10 32 x 3 8 Short Screw 1 10 PBB3002B Lower Bearing 11 PBB3002BSC 10 32 x 5 16 Screw...

Page 35: ...B1007SC 5 PBB4003LW 6 PBB1007LN 7 PBB4004 Lifter Knob 1 4 20 x 1 2 Screw 10 32 X 3 4 Screw 10 Split Lock Washer 2 10 32 Lock Nut Rear Lifter Lever 8 PBB1003SCB 10 32 x 1 2 Screw 9 PBB4008 Lifter Block...

Page 36: ...003BL 6 PBB4007SC 7 PBB1007LW 8 PBB2002R 10 32 x 3 8 Screw 3 Feed Roller Yoke A B Bronze Bearing Short Bronze Bearing Long 10 32 x 1 Screw 2 10 Internal Lock Washer 2 Feed Roller Rear 9 PBB2002RSC 10...

Page 37: ...2 PBB1008SC 3 PBB1008HW 4 PBB1003LW 5 PBB241072 10 32 x 1 4 Screw 4 Hand Wheel 1 4 Split Lock Washer Motor Base 6 PBB11 64S40075 Screw 4 7 PBB11 64W10101 Washer 4 8 PBB2013SCB 1 4 20 x 3 4 Screw 2 9...

Page 38: ...G 8 PBB7010 9 PBB7010SC 10 PBB7010W 11 PBB7007 10 32 x 1 2 Screw 4 10 32 Lock Nut 1 Thread Hold Down Rod 2 Hold Down Knob 2 Thread Guide Rod Thread Guide Rod Ring Gear Cover 6 32 Screw 1 6 Washer 1 L...

Page 39: ...SCB 10 32 x 1 2 Screw 4 4 PBB1007LW Internal Lock Washer 4 5 PBB8001 Lower Handle Bracket 6 PBB8006SC 10 32 x 5 8 Screw 2 7 PBB1007LN 10 32 Lock Nut 2 8 PBB8007SC 1 4 20 x 1 1 4 Bolt 1 9 PBB8008N 1 4...

Page 40: ...003 2 Casters 4 4 PBB9004 Axle 4 5 PBB9007W 5 16 Washer 4 6 PBB9008W 12 Washer 2 7 PBB2013SCA 1 4 20 x 5 8 Screw 4 8 PBB2013SW 1 4 Internal Lock Washer 4 9 PBB9009SC 10 24 Cove Base Guide Screw 2 10 P...

Page 41: ...R ASSEMBLY 36 1 PBB10001 Belt Cover 2 PBB10003 Support Bracket Top 3 PBB10004 Support Bracket Lower 4 PBB10006SC 10 32 x 3 8 Screw 2 5 PBB1007LW 10 Internal Lock Washer 2 6 PBB7010SC 6 32 Screw 4 7 PB...

Page 42: ...4S40049 10 PBB110011LW 11 PBB3201224 12 PBBOILER TUBE L 1 4 20 x 1 Screw 2 1 4 20 Lock Nut 2 Handle Bracket Right Handle Bracket Left 10 32 x 1 2 Screw 4 10 Internal Lock Washer 4 Oiler Bracket Screw...

Page 43: ...FRAME 15 HANDLE THREAD BASE SUPPORT BRACKET ASSEMBLY 38 1 PBB7008B 2 PBB7008 3 PBB1007SC 4 PBB1007LW Thread Base Support Bracket Carry Handle Bracket 10 32 x 3 4 Screw 2 10 Internal Lock Washer 2...

Page 44: ...Core 7 PBB12005 Binding Rod Clamp 8 PBB12005SC Thumb Screw 9 PBB12007SC 10 24 x 7 8 Screw 2 10 PBB12007N 10 24 Lock Nut 2 11 PBB12004 Binding Bracket 12 PBB12008BKT Upright Bracket 13 PBB1007LW 10 Int...

Page 45: ...LOOPER 40 1 08017 75 Clear Monofilament 012 Thread with Canister Top for Needle 2 08065 79 69 Bonded Nylon Tex 70 16 oz spools various colors 3 09011 14 12 4GlazedCottonThread 16 oz spools four color...

Page 46: ...T Bar Allen Wrench 4 PBB14001 5 32 T Bar Allen Wrench 5 PBB14003 Set of Allen Wrenches 2 2 5 3 mm 6 PBB14008 Tweezers 7 PBB14010 Oiler 8 PBB14007 Open End Wrench 8 mm 3 8 Combo 9 PBB14005 Open End Wre...

Page 47: ...her 2 6 PBB15005P Upper Plate 7 PBB15007SLS Spring Loaded Stop Guide 8 PBB15007SP Compression Spring 2 9 PBB15007SG Cove Base Stop Guide 10 PBB9009SC 10 24 x 1 2 Screw 2 11 PBB8012W 10 Washer 2 12 PBB...

Page 48: ...ew 2 8 PBB8012W 10 Washer 2 9 PBB1007LW 10 Internal Lock Washer 10 PBB16 707WM 13 16 Tape Folder Attachment 11 PBB16 707KP 7 8 Tape Folder Attachment 11A PBB16 707S 7 8 Serge Tape Folder Attachment 12...

Page 49: ...sembly 2 PBB17002 Light Bulb 3 PBB17003LW 10 Internal Lock Washer 2 4 PBB17004 10S 4x12 Screw 2 5 PBB17001LED New Style LED Light Assembly 6 PBB17005 Light Bracket 7 PBB17008SC 4 40 x 1 1 4 Screw 2 8...

Page 50: ...ere and are LOUD Quiet your customers house and solve noise pollution in the home 5 Fire places expel hot ashes A rug is expendable hardwood is not 4 Designer rugs and runners sell well Make these mak...

Page 51: ...ice 4 Check threading See manual video on Website www bondproducts com Looper Thread Breaks 1 Thread rod above the spool is causing the looper thread to get snagged Adjust the thread rod and raise it...

Page 52: ...Wayne Ave Philadelphia PA 19144 Ph 888 800 2663 Fx 800 582 9643 www bondproducts com Exclusive manufacturer of Instabind Thank you for taking time to read our PBB manual Bond s Portable Bobbinless Bi...

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