70
MAINTENANCE CHART
The maintenance is very important, if you are not familiar with safe service prac-
tices and adjustment procedures, see your authorized Bombardier ATV dealer.
LUBRICATION AND MAINTENANCE CHART
I
: Inspect, verify, clean, adjust, lubricate, replace if necessary
C
: Clean
L
: Lubricate
R
: Replace
IN
IT
IA
L 1
0 h
IN
SP
E
C
T
IO
N
O
R
185 mi
(
300 k
m
)
➀
EVERY
TO
B
E
P
E
R
FOR
M
E
D
BY
25 h
O
R
470 mi
(
750 k
m
)
50 h
O
R
930 mi
(
1500 k
m
)
100
h
O
R
1
Y
E
A
R
O
R
1865 mi
(
3000 k
m
)
200
h
O
R
2
Y
E
A
R
S
O
R
3730 mi
(
6000 k
m
)
ENGINE/TRANSMISSION
Engine/transmission oil and filter
➃
R
R
CUSTOMER
Engine/transmission oil strainer cleaning
C
CUSTOMER
Engine mount fasteners
I
I
DEALER
Exhaust system
I
I
DEALER
Spark arrester
C
CUSTOMER
Condition of seals
I
I
DEALER
Coolant
➃
I
➅
R
CUSTOMER
Radiator cap/cooling system pressure test
I
I
DEALER
Radiator condition/cleanliness (air ducts and radiator fins)
➂
I
I
CUSTOMER
Drive belt
I
➁
DEALER
Cleaning/condition of drive and driven pulleys
C
DEALER
CVT air inlet duct condition/cleanliness and sealing
I
I
DEALER
Rewind starter rope condition (if so equipped)
I
DEALER
FUEL SYSTEM
Air filter
➃
C
➂
R
➂
CUSTOMER
Fuel lines and connections
I
I
DEALER
Fuel tank strainer
R
DEALER
Carburetor
I
I
DEALER
ELECTRICAL SYSTEM
Spark plugs
➄
I
R
DEALER
Battery electrolyte level/connections/vent
I
I
CUSTOMER
Wiring harnesses, cables and lines
I
I
DEALER
Condition of ignition switch, start button and engine stop switch
➃
I
I
CUSTOMER
Condition of lighting system
(HI/LO intensity, brake light, headlight aiming, etc.)
➃
I
I
CUSTOMER
Winch connections
Refer to ATV Winch Operator’s Manual
CUSTOMER
DRIVE TRAIN
Drive shaft boot and protector
➃
I
I
CUSTOMER
Drive shaft joint
I
DEALER
Front/Rear propeller shaft joint (grease fitting)
I
L
DEALER
Wheel bearings condition
I
DEALER
Front differential and rear axle oil level, seals and vents
I
I
R
DEALER
STEERING/CONTROL SYSTEMS
Handlebar fasteners
I
DEALER
vmo2002_004a.book Page 70 Friday, August 3, 2001 10:27 AM
Summary of Contents for Quest 500 2002
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