3
LIQUIDS ...................................................................................... 58
Fuel ..............................................................................................................
58
Engine/Transmission Oil ..............................................................................
58
Engine Coolant.............................................................................................
60
Brake Fluid ...................................................................................................
61
Battery Electrolyte .......................................................................................
62
BREAK-IN PERIOD ...................................................................... 64
Engine..........................................................................................................
64
Belt ..............................................................................................................
64
10-Hour Inspection ......................................................................................
64
PRE-OPERATION CHECK ............................................................ 65
OPERATING INSTRUCTIONS ...................................................... 66
General ........................................................................................................
66
Initial Cold Starting.......................................................................................
66
Warm Engine Starting..................................................................................
67
Emergency Manual Starting (if so equipped) ...............................................
67
Stopping the Engine ....................................................................................
67
Shifting the Transmission ............................................................................
67
SPECIAL PROCEDURES .............................................................. 68
Flooded Engine ............................................................................................
68
Engine Overheat ..........................................................................................
68
Post-Operation Care ....................................................................................
68
Flipped Over ................................................................................................
69
ATV Immersion ............................................................................................
69
Limp Home Mode........................................................................................
69
Storage and Preseason Preparation.............................................................
69
MAINTENANCE CHART .............................................................. 70
MAINTENANCE .......................................................................... 72
Engine/Transmission....................................................................................
72
Air Intake System ........................................................................................
75
Electrical ......................................................................................................
76
Drive Train....................................................................................................
79
Steering/Control Systems ............................................................................
81
Suspension ..................................................................................................
82
Brake............................................................................................................
83
Body/Frame .................................................................................................
84
CARGO AND TRANSPORTATION................................................ 85
Cargo ...........................................................................................................
85
Transportation ..............................................................................................
86
TROUBLESHOOTING................................................................... 87
SPECIFICATIONS ........................................................................ 90
SI METRIC INFORMATION GUIDE ............................................... 94
CHANGE OF ADDRESS ............................................................... 95
vmo2002_004a.book Page 3 Friday, August 3, 2001 10:27 AM
Summary of Contents for Quest 500 2002
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