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Bombardier-Rotax ROTAX FLYDAT, Operator'S Manual, Page: 18 / 30

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Bombardier-Rotax ROTAX FLYDAT Operator'S Manual Download Page 18

page 15

Rev. A, 03/04

Installation of the sensors

GENERAL INFORMATIONS

Sensors Installation

These sensors are offered by Bombardier-Rotax:

Tightening torques:

Air, coolant sensor
CHT sensor (912, 912S

914)

Oil temp. sensor (912,

912S, 914)

CHT sensor

Oil pressure

pick-up

Sensor

Torque

Tightening

  EGT sensor

  20Nm 177in.lb.

LOCTITE Anti Seize

  Oil pressure pick-up

15Nm 133in.lb.

LOCTITE 603

  CHT sensor ( 912, 912S / 914 )

15Nm 133in.lb.

LOCTITE 221

  Oil temp. sensor ( 912, 912S / 914 )

15Nm 133in.lb.

LOCTITE 603

  Coolant temeprature sensor

6Nm 53in.lb.

LOCTITE Anti Seize

  Air temperature sensor

6Nm 53in.lb.

LOCTITE 221

All components, liable to come of during
operation,

ATTENTION:

have to be secured against loss !

Flydat Operator's manual

®

EGT sensor

Summary of Contents for ROTAX FLYDAT

Page 1: ...FLYDAT OPERATOR S MANUAL Flydat operator s manual Non TSO approved ROTAX BOMBARDIER...

Page 2: ...engine Installation of the sensors on 4 stroke engine Installation of the sensors Section 2 Section 3 Section 4 Section 5 Section 6 Section 7 Section 8 Section 9 Section 10 page ii page 1 page 2 page...

Page 3: ...Co Kg Aircraft engines division A 4623 Gunskirchen Austria Web side address http www rotax aircraft engines com Except as expressly provided below no part of this manual may be downloaded transmitted...

Page 4: ...f the Manual is not understood completely you may not take the into service FLY FLY FLY dat dat dat FLYdat Please pay attention to the following symbols throughout the manual emphasizing particular in...

Page 5: ...der head temperature Ambient air temperature not on engines 912 914 Temperature of cooling water only on engines 582UL 618UL Oil temperature and oil pressure only on engines 912 914 Besides the topica...

Page 6: ...o warning in case of danger WARNING dat FLY INTRODUCTION Configuration The is supplied by Rotax with an undefined configuration With the standard configuration all trigger levels for warning and alarm...

Page 7: ...sor 15 Power for oil pressure sensor 16 Ground for ALARM unit 17 ALARM output 11 white green white green white green white green Thermocouple 1 Type K EGT P T O Thermocouple 2 Type K CHT P T O Thermoc...

Page 8: ...e sensor 2 13 Oil pressure sensor 14 Ground for oil pressure sensor 15 Power for oil pressure sensor 16 Ground for ALARM unit 17 ALARM output 11 Aircraft ground Aircraft power 10 0 to 32 Volts Memory...

Page 9: ...r ALARM unit 17 ALARM output 11 white green white green white green white green Thermocouple 1 Type K EGT right P T O Thermocouple 2 Type K EGT left P T O Thermocouple 3 Type K EGT right M S Thermocou...

Page 10: ...o the PC via standard RS 232c PC serial communication FLYdat Communication with the PC 18 iFamily ISDA 19 iFamily ISCL 20 Aircraft ground 21 Aircraft power 10 0 to 32 0 Volts 22 Memory Info button 23...

Page 11: ...re 2 stroke Oil temp cylinder head temp 912 914 Measuring range 0 to 10 bar Accuracy 0 2 bar Application Oil pressure 912 914 Measuring range 500 to 9990 rpm Accuracy 10 rpm Measuring range 0 to 10 ba...

Page 12: ...r s manual for the engine LIMITS Warning and Alarm Engine type 582 UL DCDI Display Unit Warn limit Alarm limit field Engine speed rpm 6800 7000 Exhaust gas temp C 650 680 Cylinder head temp C 250 275...

Page 13: ...and Alarm Engine type 912 UL DCDI Display Unit Warn limit Alarm limit field Engine speed rpm 7000 7300 Exhaust gas temp C 650 680 Cylinder head temp C 165 180 Coolant temperature C 85 95 Ambient air t...

Page 14: ...Engine type 914 UL DCDI Display Unit Warn limit Alarm limit field Engine speed rpm 5800 6000 Exhaust gas temp C 880 900 Cylinder head temp C 135 150 Oil temperature C 130 145 Oil pressure max bar 6 0...

Page 15: ...operating temperature of 70 C Protection against excessive vibrations and shock loads see Technical Data for permissible values For certain conditions it might be necessary to install the vibration da...

Page 16: ...2 stickers with wiring diagram 4 sensors for exhaust gas temperature EGT 2 temperature pick ups for cylinder head and oil temperature 1 pick up for oil pressure 4 sealing rings for EGT sensors 4 weldi...

Page 17: ...shed by the supplier with the pick up lines of 2m 6 5 foot length but can be extended to the max length of 4m 13 1 foot Thermocouples NiCrNi type K must be extended with NiCrNi thermocouple extension...

Page 18: ...up Sensor Torque Tightening EGT sensor 20Nm 177in lb LOCTITE Anti Seize Oil pressure pick up 15Nm 133in lb LOCTITE 603 CHT sensor 912 912S 914 15Nm 133in lb LOCTITE 221 Oil temp sensor 912 912S 914 15...

Page 19: ...engines Illustration shows the engine type 582 UL Air cooled 2 stroke engines Illustration shows the engine type 503 UL Index Description 1 Sensor at spark plug seat CHT 2 Air temperature sensor 3 EGT...

Page 20: ...FORMATIONS Sensors Installation Flydat Operator s manual Installation plan for the individual sensor kits liquid cooled 4 stroke engines Illustration shows the engine type 912 UL Index Description 1 O...

Page 21: ...ter connecting the unit on power it will perform an autotest With no errors detected the logo shows on the display First the display will show the logo then the date and time in UTC Then the firmware...

Page 22: ...ns of the After turning the instrument on and at showing the firmware version the lamp control lights up red for 1 second As soon as the measured values are shown on the display the lamp control turns...

Page 23: ...ication of operating time FLY 13 Section Temperature indication Indication of oil pressure Exhaust gas cylinder head oil and air temperature The temperature display is in 3 digits with the resolution...

Page 24: ...m output is periodically 0 5sec switching on and off until exceeding of Alarm limits If one or more readings exceed the programmed Alarm limit then the reading shows flashing on the display and simult...

Page 25: ...tre so the user may look through the history of the values both before and after the excess for storing the absolute maximums which are stored whenever some of the measured values has been exceeded in...

Page 26: ...erefore it is necessary to purchase a USB RS 232 reduction which is available in every shop with PC accessories After the installation of the programme which is delivered on a disc or CD and after con...

Page 27: ...which is delivered on a disc or CD and which is a part of the delivery Since the firmware for your is to be improved and completed with other functions you may download the latest firmware version wit...

Page 28: ...The iFamily bus is fully supported by the products of the company TL elektronic The list of the companies instruments that support the iFamily can be found on the producer page http www tl elektronic...

Page 29: ...ical parameters of the instrument the warning message OUT OF RANGE will show on the display together with the temperature the has just measured The is always delivered with the front plate for 4 strok...

Page 30: ...OTAX G m b H Co Kg Aircraft engines division A 4623 Gunskirchen Austria Web side address http www rotax aircraft engines com Created by TL elektronic Czech Republic Printed in Czech Republic 3 8 ROTAX...

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