Bomar Individual 620.460 GANC Operating Instructions Manual Download Page 74

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Manual version:

1.10 / Jan. 2011

Manual rev.:

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ics

Summary of Contents for Individual 620.460 GANC

Page 1: ...ndividual Automatic Individual 620 460 GANC Operating instructions Before transporting and using the machine please read the instructions thoroughly Seriov slo Serien Nummer Serial Number ____________...

Page 2: ...t BOMAR contact BOMAR spol s r o T ebn 1236 1 62700 Brno Czech Republic EU telefon 420 533 426 100 fax 420 533 426 109 e mail info bomar cz www http www bomar cz We are available Mondays to Fridays 70...

Page 3: ...3...

Page 4: ...4 Manual version 1 10 Jan 2011 Manual rev 1...

Page 5: ...ectrical connection 24 2 7 1 Check the direction of the saw band 24 2 7 2 Check the correct connection to the electrical network 24 2 8 Filling of the cooling system 25 2 9 Check machine function 25 2...

Page 6: ...rung Belt guide 97 7 13 Vod c kostka F hrungsklotz Guiding cube 98 7 14 Kusovn k St ckliste Piece list Vod c kostka F hrungsklotz Guiding cube 99 7 15 Vod c kostka F hrungsklotz Guiding cube 100 7 16...

Page 7: ...7 Bezpe nostn pokyny Sicherheitshinweise Safety notes 1 Safety notes...

Page 8: ...8 Manual version 1 10 Jan 2011 Manual rev 1 Bezpe nostn pokyny Sicherheitshinweise Safety notes...

Page 9: ...t before he starts to work on the machine Always keep instructions about work safety Service personnel must take into account other aspects of the risk which refer to the ambient conditions and the ma...

Page 10: ...ot set the nozzle of the cooling liquid when the machine is started on Do not remove the chips from the working area of the machine when the machine is started on Do not use the compressed air for the...

Page 11: ...TAL STOP button is used for emergency switching off the machine in case defect or health hazard By pressing TOTAL STOP button is interrupted the supply of the electrical power If any damages or fault...

Page 12: ...covers the visible area of the saw band from left guiding cube to the frame Never switch on the saw band driver if this cover is not mounted 1 6 Safety notes for the cooling 1 6 1 Instructions for fir...

Page 13: ...ne control 1 7 Um st n t tku stroje Maschinenschild position Position of machine label The machine label is located on the saw frame between pillar and band drive The chip remover is auxiliary equipme...

Page 14: ...14 Manual version 1 10 Jan 2011 Manual rev 1 Bezpe nostn pokyny Sicherheitshinweise Safety notes 1 8 Um st n bezpe nostn ch zna ek Verteilung der Sicherheitszeichen Position of safety symbols...

Page 15: ...15 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 Machine documentation...

Page 16: ...16 Manual version 1 10 Jan 2011 Manual rev 1 Dokumentace stroje Dokumentation der Maschinen Machine documentation S f...

Page 17: ...aulick za zen Hydraulic equipment Typ Typ Type V kon Leistung Output 3COA4 12 35 dm3 Chlad c za zen K hlmiteleinrichtung Cooling equipment Typ Typ Type Obsah n dr e Volumen vom K hlmittel Capacity 3CO...

Page 18: ...18 Manual version 1 10 Jan 2011 Manual rev 1 Dokumentace stroje Dokumentation der Maschinen Machine documentation S f 2 2 Rozm rov sch ma Aufstellzeichnung Installation diagram...

Page 19: ...19 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 3 Popis Beschreibung Description...

Page 20: ...cause problems with the machine function and deteriorating condition of the isolation Take measures to prevent damage by dampness by vibrations and by shakes 2 4 2 Transport and stocking preparations...

Page 21: ...21 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 4 4 Transportn sch ma Transport schema Transport scheme...

Page 22: ...eriorating condition of the isolation 2 6 Band saw unpacking and assembling Remove the packing from the machine and unpack all parts 2 6 1 Machine installing and levelling Check the floor supporting c...

Page 23: ...23 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 6 3 Kotevn plan Verankerungsplan Grounding plan...

Page 24: ...zero position 2 7 1 Check the direction of the saw band After the machine has been successfully connected briefly switch on the machine and put the driving engine of the band in the running position T...

Page 25: ...and is correctly stretched If it is necessary you can stretch the saw band according to chapter Selection and replacement of the saw band Values of the saw band stretching are on the Tenzomat Switch o...

Page 26: ...means constant tooth system letter S marks teeth with zero angle of the tooth 4 6 K number 4 6 means 4 till 6 teeth on one inch that means variable tooth system letter K marks teeth with positive ang...

Page 27: ...em ZpZ Outer diameter of the profile Dp mm 150 200 300 500 750 1000 2 10 14 S 10 14 S 8 12 S 6 10 S 5 8 S 5 8 S 3 8 12 S 8 12 S 6 10 S 5 8 S 4 6 K 4 6 K 4 6 10 S 6 10 S 5 8 S 4 6 K 4 6 K 4 6 K 5 6 10...

Page 28: ...28 Manual version 1 10 Jan 2011 Manual rev 1 Ovl d n stroje Bedienung der Maschine Machine control...

Page 29: ...29 Ovl d n stroje Bedienung der Maschine Machine control 3 Machine control...

Page 30: ...30 Manual version 1 10 Jan 2011 Manual rev 1 Ovl d n stroje Bedienung der Maschine Machine control...

Page 31: ...ct machine operation with key switch see next point 2 Make changes in the cutting modes see chapter Machine control 3 Make changes in the maintenance parameters see Maintenance parameters chapter 3 Se...

Page 32: ...3 2 Control panel description 1 Feeder vice Buttons to tighten release the feeder vice jaws 2 Main vice Buttons to tighten release the main vice jaws 3 Feeder movement Feeder movement to from saw 4 F...

Page 33: ...e to speed of the saw band 10 Safety circuit Press button to start the safety circuit 11 Machine mode selection 1 Adjustment mode 2 Machine operation mode 0 Machine setting mode 12 STOP button Interru...

Page 34: ...utting open closed 5 Operation time of the remover after cutting Time of operation of the remover after the cut has been finished Note Chip remover is auxiliary accessory 6 Offcut correction width of...

Page 35: ...run for a fixed period and will be cooled 8 Language selection displays menu for selection of control software language 3 3 3 Service parameters 3 Pos Function 1 Switch off the hydraulic system of th...

Page 36: ...Enter the parameters for cutting in One cut automat mode in this system menu Option Description Cooling method during cutting Cooling liquid Micronization optional accessory No cooling Switch off the...

Page 37: ...reparation before cutting 3 Press START button to start 4 The following menu appears on LCD the frame starts to descend into the cut the semiautomatic cycle starts 5 End the One cut automatic mode by...

Page 38: ...ting parameters selection mode 1 Turn the key switch into position 0 machine adjustment 2 Select Cutting modes item on LCD List of 20 programs is displayed see section below Setting of the cutting par...

Page 39: ...Length of individual pieces Number of individual pieces 3 5 2 Automatic cycle To enter the automatic cycle 1 Turn the key switch into position 2 Working mode 2 Select the item Automat with feed on LCD...

Page 40: ...chip remover during cutting YES NO Enter the cutting parameters Parameters Program no number of the start program Set number loads the numbed of pieces from program s Finished cut number of pieces cu...

Page 41: ...tarts to descend to the cut semiautomatic cycle starts 3 5 3 Work cycle interruption Possibilities for stopping Stopping of the automatic cycle by TOTAL STOP TOTAL STOP button activation is indicated...

Page 42: ...tic process the operator may start the new process with new values 3 6 System error messages Error message Description Safety circuit The safety circuit is not switched on the machine cannot be used P...

Page 43: ...ther setting of the band saw like setting of the cutting angle and others is performed in the machine itself without the control software Entry to the Machine adjustment mode 1 Turn the key switch to...

Page 44: ...same movement is initiated by white part of the button on position 4 on the control panel Frame movement fast down the same movement is initiated by both buttons on position 4 on the control panel 3 7...

Page 45: ...emover is optional part of the machine Band saw movement 3 7 5 Cutting angle setting Band saw Individual 620 460 GANC allows to make cuts in angles between 0 to 60 For easy setting of the positions 0...

Page 46: ...min 1 Set the speed as follows Set the switch of the frequency changer 7 to required speed The band speed is displayed during semiautomatic cycle one cycle automatic 3 7 7 Frame bottom stop position s...

Page 47: ...ering speed is set using control on control panel Turn clockwise to decrease frame lowering speed Turn counterclockwise to increase frame lowering speed 3 7 10 Saw frame lift stop setting If you want...

Page 48: ...material cannot move in the vice or fall from the vice after the clamping If you cut long pieces of the material for example rod tube you must use the roller conveyors for material shifting to the ba...

Page 49: ...49 dr ba stroje Wartung Machine maintenanceseZ vady 4 Machine maintenance...

Page 50: ...50 Manual version 1 10 Jan 2011 Manual rev 1 dr ba stroje Wartung Machine smaintenance...

Page 51: ...hing star to the left side release saw band stretching and pull down the saw band from the wheels 7 Pull down the band from the wheels 8 Pull up the saw band from the guiding cubes 4 2 Saw band instal...

Page 52: ...ep the recommendation of your manufacturer 4 3 1 Saw band stretching Switch on the hydraulic aggregate after the saw band installation check the saw band stretching on the manometer arrow 1 Use the sc...

Page 53: ...nt again 4 3 4 Adjusting of the limit switch of the saw band stretching After the saw band is replaced the saw band stretching must be checked If the limit switch is not adjusted correctly the band is...

Page 54: ...entration daily refractometer densimeter too high too low refill water refill base emulsion Smell daily by sense of smell unpleasant smell good ventilation add biocides or renew coolant Contamination...

Page 55: ...Reductelf SP 320 Esso Spartan EP 100 Spartan EP 220 Spartan EP 320 Mobil Mobilgear 627 Mobilgear SHC 220 Mobilgear 630 Mobilgear 632 MV PG 220 Paramo PP 7 Paramo CLP 220 Paramo CLP 320 Shell Shell Om...

Page 56: ...3 5g grease on the every carriage of the linear guiding Use the grease gun to the lubrication Drive 3 5 times whole line of the linear guiding during lubrication The linear guiding lubricate with grea...

Page 57: ...yspin AWS 46 Rumania H 46 EP epro Mogul HM 46 Russia IGP 30 DEA Astron HLP 4hy6 Shell Tellus Oil 46 Elf Elfolna 46 Sun Sunvis 846 WR Esso Nuto H 46 Texaco Rando HD B 46 Fam HD 5040 Valvoline Ultramax...

Page 58: ...y and the pushing bearing is worn it needs to be replaced The bearing condition is possible discover on the cube from the bottom side for a better inspection is possible to put out the holder of the b...

Page 59: ...remove retaining ring Remove hardmetal holder and bearing from bottom 6 Insert the pivot to the vice 7 Remove the bearing pivot from the bearing holder by means of the swager 8 Remove the worn bearing...

Page 60: ...viously worn the pulleys should be replaced 1 Release rear holder with 2 screws see arrow Dismantle the guiding cube of the saw band 2 Tighten the guiding cube to the vice and dismantle both eccentric...

Page 61: ...he movable hard metal guide with scotch so that the saw band is pressed with guides and it is possible to move with saw band 9 Set the eccentrics by means of the wrenches the saw band must run in the...

Page 62: ...des cannot be adjusted they have to be replaced 1 Disconnect the hose from the cooling agent 2 Release 2 screws 3 Remove fix hardmetal guidepost 4 Release all 3 screws see arrow 5 Release center M10 s...

Page 63: ...des incl press springs mount back With 3 screws and aux saw band setup optimal play between guides 4 7 4 Brush replacement If the chip removing brush is not able to fulfil its function it has to be re...

Page 64: ...64 Manual version 1 10 Jan 2011 Manual rev 1 Z vady Troubleshooting...

Page 65: ...65 Z vady Troubleshooting 5 Troubleshooting...

Page 66: ...66 Manual version 1 10 Jan 2011 Manual rev 1 Z vady Troubleshooting...

Page 67: ...s not cut upon desired angle Securing lever is loosened Check the securing lever efficiency and carry out its adjustment according to chapter Servicing and adjustment Set angle does not match the cut...

Page 68: ...oke is not possible turn Metal clamps between valve and panel Clamps must be removed and put on the shaft O Ring about 10x2 mm Metal clams are in body of valve Valve must be cleared or changed 7 Saw b...

Page 69: ...voltage of clamps and inductor must be checked 3 Electric motor and pump are without voltage Between contactor and thermal protector is not voltage Wrong contactor Replace contactor of engine 4 The i...

Page 70: ...70 Manual version 1 10 Jan 2011 Manual rev 1 Sch mata Schemas Schematics...

Page 71: ...71 Sch mata Schemas Schematics 6 Sch mata Schemas Schematics...

Page 72: ...72 Manual version 1 10 Jan 2011 Manual rev 1 Sch mata Schemas Schematics 6 1 Elektrick schema Elektroschema Wiring diagrams 3 230 V 50 Hz TN C...

Page 73: ...73 Sch mata Schemas Schematics...

Page 74: ...74 Manual version 1 10 Jan 2011 Manual rev 1 Sch mata Schemas Schematics...

Page 75: ...75 Sch mata Schemas Schematics...

Page 76: ...76 Manual version 1 10 Jan 2011 Manual rev 1 Sch mata Schemas Schematics...

Page 77: ...77 Sch mata Schemas Schematics...

Page 78: ...78 Manual version 1 10 Jan 2011 Manual rev 1 Sch mata Schemas Schematics...

Page 79: ...79 Sch mata Schemas Schematics...

Page 80: ...80 Manual version 1 10 Jan 2011 Manual rev 1 Sch mata Schemas Schematics...

Page 81: ...81 Sch mata Schemas Schematics...

Page 82: ...82 Manual version 1 10 Jan 2011 Manual rev 1 Sch mata Schemas Schematics 6 2 Hydraulick sch ma Hydraulikschema Hydraulic diagram...

Page 83: ...92 153 006 1 12 Hydraulick z mek Hydraulisches Schlo Hydraulic lock VJR1 04 MA 92 103 002 1 13 Rozvad Verteilungsventil Distributor RPM2 043Z11 04 24M IKRO 92 101 024 1 14 Tlakov sp na Druckschalter P...

Page 84: ...84 Manual version 1 10 Jan 2011 Manual rev 1...

Page 85: ...ractix Individual 620 460 GANC v robn slo nap 125 a rok v roby nap 1999 In die Bestellung der Ersatzteile f hren Sie immer an Maschinentyp z B Individual 620 460 GANC Serien Nr z B 125 und Baujahr z B...

Page 86: ...86 Manual version 1 10 Jan 2011 Manual rev 1 7 1 Individual 620 460 GANC...

Page 87: ...87 7 2 Kusovn k St ckliste Piece list Individual 620 460 GANC...

Page 88: ...88 Manual version 1 10 Jan 2011 Manual rev 1 7 3 Rameno S gerahmen Saw arm...

Page 89: ...89 7 4 Kusovn k St ckliste Piece list Rameno S gerahmen Saw arm...

Page 90: ...90 Manual version 1 10 Jan 2011 Manual rev 1 7 5 Rameno S gerahmen Saw arm...

Page 91: ...91 7 6 Kusovn k St ckliste Piece list Rameno S gerahmen Saw arm...

Page 92: ...92 Manual version 1 10 Jan 2011 Manual rev 1 7 7 Nap n n Spannung Tensioning...

Page 93: ...93 7 8 Kusovn k St ckliste Piece list Nap n n Spannung Tensioning...

Page 94: ...94 Manual version 1 10 Jan 2011 Manual rev 1 7 9 V lec Zylinder Cylinder...

Page 95: ...95 7 10 Kusovn k St ckliste Piece list V lec Zylinder Cylinder...

Page 96: ...96 Manual version 1 10 Jan 2011 Manual rev 1 7 11 Veden p su S gebandf hrung Belt guide...

Page 97: ...97 7 12 Kusovn k St ckliste Piece list Veden p su S gebandf hrung Belt guide...

Page 98: ...98 Manual version 1 10 Jan 2011 Manual rev 1 7 13 Vod c kostka F hrungsklotz Guiding cube...

Page 99: ...99 7 14 Kusovn k St ckliste Piece list Vod c kostka F hrungsklotz Guiding cube...

Page 100: ...100 Manual version 1 10 Jan 2011 Manual rev 1 7 15 Vod c kostka F hrungsklotz Guiding cube...

Page 101: ...101 7 16 Kusovn k St ckliste Piece list Vod c kostka F hrungsklotz Guiding cube...

Page 102: ...102 Manual version 1 10 Jan 2011 Manual rev 1 7 17 Pohon Antrieb Drive...

Page 103: ...103 7 18 Kusovn k St ckliste Piece list Pohon Antrieb Drive...

Page 104: ...104 Manual version 1 10 Jan 2011 Manual rev 1 7 19 Podstavec Untersatz Base...

Page 105: ...105 7 20 Kusovn k St ckliste Piece list Podstavec Untersatz Base...

Page 106: ...106 Manual version 1 10 Jan 2011 Manual rev 1 7 21 Konzola Konzole Console...

Page 107: ...107 7 22 Kusovn k St ckliste Piece list Konzola Konzole Console...

Page 108: ...108 Manual version 1 10 Jan 2011 Manual rev 1 7 23 Sv r k Schraubstock Vice...

Page 109: ...109 7 24 Kusovn k St ckliste Piece list Sv r k Schraubstock Vice...

Page 110: ...110 Manual version 1 10 Jan 2011 Manual rev 1 7 25 V lec sv r ku Schraubstockzylinder Vice cylinder...

Page 111: ...111 7 26 Kusovn k St ckliste Piece list V lec sv r ku Schraubstockzylinder Vice cylinder...

Page 112: ...112 Manual version 1 10 Jan 2011 Manual rev 1 7 27 V lec sv r ku Schraubstockzylinder Vice cylinder 2...

Page 113: ...113...

Page 114: ...114 Manual version 1 10 Jan 2011 Manual rev 1 7 28 V lec zvedac Hebezylinder Liftink cylinder...

Page 115: ...115 7 29 Kusovn k St ckliste Piece list V lec zvedac Hebezylinder Liftink cylinder...

Page 116: ...116 Manual version 1 10 Jan 2011 Manual rev 1 7 30 Podava Vorschub Feeder...

Page 117: ...117 7 31 Kusovn k St ckliste Piece list Podava Vorschub Feeder...

Page 118: ...118 Manual version 1 10 Jan 2011 Manual rev 1 7 32 Podava Vorschub Feeder...

Page 119: ...119 7 33 Kusovn k St ckliste Piece list Podava Vorschub Feeder...

Page 120: ...120 Manual version 1 10 Jan 2011 Manual rev 1 7 34 V lec podava e Vorschubzylinder Feeder cylinder...

Page 121: ...121 7 35 Kusovn k St ckliste Piece list V lec podava e Vorschubzylinder Feeder cylinder...

Page 122: ...122 Manual version 1 10 Jan 2011 Manual rev 1 7 36 Tra Bahn Track...

Page 123: ...123...

Page 124: ...124 Manual version 1 10 Jan 2011 Manual rev 1 7 37 Kart B rste Brush...

Page 125: ...125 7 38 Kusovn k St ckliste Piece list Kart B rste Brush...

Page 126: ...126 Manual version 1 10 Jan 2011 Manual rev 1 7 39 Sloup S ule Pole...

Page 127: ...127 7 40 Kusovn k St ckliste Piece list Sloup S ule Pole...

Page 128: ...128 Manual version 1 10 Jan 2011 Manual rev 1 7 41 Sloup S ule Pole 2...

Page 129: ...129 7 42 Rozvad Verteiler Distributor...

Page 130: ...130 Manual version 1 10 Jan 2011 Manual rev 1 7 43 Ovl dac panel Bedien pult Control Panel...

Page 131: ...131 7 44 Kusovn k St ckliste Piece list Ovl dac panel Bedien pult Control Panel...

Page 132: ...132 Manual version 1 10 Jan 2011 Manual rev 1 7 45 Brzda Bremse Break...

Page 133: ...133 7 46 Dr k Halter Holder...

Page 134: ...134 Manual version 1 10 Jan 2011 Manual rev 1 7 47 Kostka regulace Regelungsw rfel Regulation cube...

Page 135: ...135...

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Summary of Contents for Individual 620.460 GANC

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