Bomar Extend 1120.1120, Operating Instructions Manual

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Content
1. SAFETY NOTES ........................................................................ 7
1.1. Machine determination ......................................................................................................................................................................................... 9
1.2. Protective suit and personal safety ................................................................................................................................................................ 9
1.3. Safety notes for machine operator ............................................................................................................................................................. 10
1.4. Safety notes for the servicing and repairs .............................................................................................................................................. 10
1.4.1. Safety notes for the servicing and repairs on hydraulic unit ................................................... 11
1.5. Safety machine accessories ............................................................................................................................................................................. 11
1.5.1. Total Stop .................................................................................................................................................................. 11
1.5.2. Arm covers ............................................................................................................................................................... 11
1.5.3. Band saw cover ..................................................................................................................................................... 11
1.5.4. Saw band stretching and rupture inspection ................................................................................... 12
1.6. Safety notes for the cooling ............................................................................................................................................................................. 12
1.6.1. Instructions for first help ................................................................................................................................. 12
1.7. Umístění štítku stroje / Maschinenschild position / Position of machine label ............................................................. 13
1.8. Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety symbols ............. 14
2. MACHINE DOCUMENTATION ................................................15
2.1. Technická data / Technische Daten / Technical data ..................................................................................................................... 17
2.2. Rozměrové schéma / Aufstellzeichnung / Installation diagram.............................................................................................. 18
2.3. Popis / Beschreibung / Description ............................................................................................................................................................ 19
2.4. Transportation and stocking ........................................................................................................................................................................... 20
2.4.1. Conditions for transportation and stocking ....................................................................................... 20
2.4.2. Transport and stocking preparations ...................................................................................................... 20
2.4.3. Transport and stocking .................................................................................................................................... 20
2.4.4. Transportní schéma / Transport schema / Transport scheme ............................................. 21
2.5. Activation ..................................................................................................................................................................................................................... 22
2.5.1. Machine working conditions ....................................................................................................................... 22
2.6. Band saw unpacking and assembling ...................................................................................................................................................... 22
2.6.1. Machine installing and levelling ................................................................................................................ 23
2.6.2. Machine disposal after lifetime ................................................................................................................... 23
2.6.3. First run of the power pack ........................................................................................................................... 23
2.6.4. Filling the reservoir with hydraulic oil .................................................................................................... 24
2.6.5. Kotevní plan / Verankerungsplan / Grounding plan ..................................................................... 25
Electrical connection ........................................................................................................................................................................................................ 26
2.6.6. Check the direction of the saw band...................................................................................................... 26
2.6.7. Check machine connection into electrical network ..................................................................... 27
2.7. Filling of the cooling system ........................................................................................................................................................................... 27
2.8. Check machine function .................................................................................................................................................................................... 27
2.9. Saw band ..................................................................................................................................................................................................................... 27
2.9.1. Saw band size......................................................................................................................................................... 27
2.9.2. Selection of the saw band tooth system .............................................................................................. 27
2.9.3. Saw band running-in......................................................................................................................................... 28
2.9.4. Tables for teeth selection ............................................................................................................................... 29
3. MACHINE CONTROL ..............................................................31
3.1. Starting the band saw ......................................................................................................................................................................................... 33
3.2. Control panel ............................................................................................................................................................................................................. 34
3.3. Machine control ...................................................................................................................................................................................................... 36
3.3.1. Preparative mode ................................................................................................................................................ 36
3.3.2. Semi-automatic cycle ....................................................................................................................................... 37
3.3.3. Cycle breaking ....................................................................................................................................................... 37
3.4. Band saw adjusting ............................................................................................................................................................................................... 38
3.4.1. Adjusting band guides ..................................................................................................................................... 38
3.4.2. Cutting speed adjusting.................................................................................................................................. 38
3.4.3. Adjustment of pressure to the cut ........................................................................................................... 38
3.4.4. Speed adjustment of the arm lowering ................................................................................................ 39
3.4.5. Saw frame lift stop setting ............................................................................................................................. 39
3.4.6. Setting the upper camping .......................................................................................................................... 40
3.4.7. Brush adjustment ................................................................................................................................................ 40
3.5. Material insertion .................................................................................................................................................................................................... 40
3.5.1. Handling agent selection ............................................................................................................................... 40
3.5.2. Insertion ..................................................................................................................................................................... 41
3.5.3. Bundle material cutting ................................................................................................................................... 41
4. MACHINE SERVICE
................................................................43
4.1. Saw band dismantling......................................................................................................................................................................................... 45
4.2. Saw band installation ........................................................................................................................................................................................... 45
4.3. Saw band stretching and inspection ......................................................................................................................................................... 46
4.3.1. Saw band stretching .......................................................................................................................................... 46
4.3.2. Saw band inspection ......................................................................................................................................... 46
4.3.3. Saw band run setting ........................................................................................................................................ 46
4.4. Adjusting of the limit switch of the saw band stretching ............................................................................................................ 47